Kaman ThreadChecker User Manual Download Page 6

Kaman Aerospace Corporation 

Kaman Precision Products 

Copyright © 2019

PART NO: 860510-001A 

Last Revised: 2019.10.22

Measuring & Memory Systems 

217 Smith Street 

Middletown, CT 06457 

www.kamansensors.com or  860-632-4442

Page 6 of 1

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The Switched output

  

This is an opto-coupled solid-state relay. While the switched output can handle a 

substantial amount of voltage & current (see specifications) it is not infinite. Connect 

external devices accordingly.  There are two modes of operation for the switched 

output: Window comparator and compatibility/level comparator mode.   You can easily 

switch between the two modes by holding down the button on power up.  It will 

remember the last mode it was set up for the next time you power on.  The ‘ON’ polarity 

of the switch can also be inverted.  Operation is as follows: 

Standard Window Comparator Mode 

In standard mode it is a ‘window’ comparator.   The switch will be closed (to ground) 

when it detects a threaded (or “good”) hole.  Otherwise the switch will be open. 

Compatibility (Level comparator) Mode 

 In ‘compatibility’ mode the switch is open when detecting no thread, and closed (to 

ground) when it detects a thread or open air.  

Inverting the Switch Polarity 

The polarity of this output can be inverted (in either mode) so that the open and closed 

stated are reversed. To do this; after the unit is powered on, press and hold the teach 

button on the unit for more than 10 seconds. To re-invert the output press and hold the 

teach button for more than 10 seconds after the unit has been powered on.  Note that 

in compatibility mode the status led mirrors the opto-isolated switch state. 

The Analog Output

  

The analog output will read a 5V difference between the threaded and unthreaded 

holes 

after calibration

.  The ‘air’ (i.e. no target) value will always be the highest voltage 

and will be at or near saturation (10V).  The direction of the output depends on the 

sensor and target type but typically for aluminum targets the system will read 7.5V on 

the threaded hole and 2.5V on the unthreaded hole while for magnetic (or ferrous) 

target it will read 7.5V on the unthreaded hole and 2.5V on the threaded hole.   For 

small diameter sensors in large diameter holes there ends up being a substantial 

amount of gain on the analog output and so it may appear to be noisy. 

Summary of Contents for ThreadChecker

Page 1: ...Products Copyright 2019 PART NO 860510 001A Last Revised 2019 10 22 Measuring Memory Systems 217 Smith Street Middletown CT 06457 www kamansensors com or 860 632 4442 Page 1 of 12 ThreadCheckerTM Nonc...

Page 2: ...installed and operated per the manufacturer s recommendations conforms with the protection requirements of EC Council Directive 89 336 EEC on the approximation of the laws of the member states relatin...

Page 3: ...nsumption ThreadChecker Unit The ThreadChecker system consists of two subassemblies the sensor with integral cable and the signal conditioning electronics module with power and output cable The Thread...

Page 4: ...Adjustment and Calibration The ThreadChecker requires calibration to the users configuration before use NOTE solid red on the power LED means that it does not recognize the sensor or the sensor is di...

Page 5: ...ns with a simple calibration sequence 1 Connect the sensor and power source to the electronics Allow the system to warm up for a minimum of 5 minutes 2 With the sensor in air i e not in a hole or near...

Page 6: ...ty mode the switch is open when detecting no thread and closed to ground when it detects a thread or open air Inverting the Switch Polarity The polarity of this output can be inverted in either mode s...

Page 7: ...switch output is pulled to ground When the LED is on the output is open In standard Window comparator mode the status LED functionality is NOT affected by the limit inversion and will continue to oper...

Page 8: ...e sensor Ideally the sensor should be just slightly smaller than and centered in the untapped hole The surface of the sensor tip should be at mid depth Larger For holes that are much larger than the s...

Page 9: ...acquire a set of calibration data for all frequencies for the threaded hole The last step is to put the sensor in a non threaded hole and press the button again On release the system will acquire dat...

Page 10: ...tem not resolving thread no thread correctly Make sure sensor connector is screwed on tight before a teach Status LED never goes to red when there is no threaded hole Do a teach to make sure that it h...

Page 11: ...done using the two holes in the enclosure and an M 4 or 6 32 screw see below The DIN mount attachment can also be used to allow mounting on a DIN rail Positioning the electronics module so that it is...

Page 12: ...rent short circuit protected Impedance 50 ohms Voltage 0 10 VDC SWITCHED OUTPUT Opto Isolated Load Current 80 mA maximum AC or DC Load Voltage 30V rms 42 4V peak On Resistance 1 ohms minimum 8 ohms ma...

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