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8. Maintenance

The cautionary assessment of the work space and its 
arrangement establish an indispensable safety 
relation between placement, operation, emergency 
operations and surrounding environment. It is 
recommended observing them from the preliminary 
steps to the cutting step.

"

It is strictly forbidden

 to place and/or use the 

saw when environmental conditions constitute a 
hazard of explosion or fire.

"

It is forbidden to use the machine for any 
purpose other than that intended by the 
manufacturer.

"

Make sure that operation of the saw does not 
create hazardous a situation for people and/or 
property.

"

Should you encounter a malfunction, stop the 
machine immediately and check the reason for 
and/or extent of the breakdown. Contact the 
authorized Technical Service if necessary.

"

It is strictly forbidden 

to exceed the cutting 

capacity stated by the manufacturer.

"

Make sure that the operating unit head is aligned 
with the graduate scale (F -fig. 1) according to 
the selected cutting angulation.

"

Check that all the adjusting levers (grips) are 
correctly locked.

IT IS ABSOLUTELY FORBIDDEN:

"

to lubricate the blade (saw) before/during/after 
cutting;

"

work without the blade guide installed and 
positioned properly;

"

work without the rear guard of the operating 
head;

"

hold the piece to be cut by hand;

"

open, close or choke the cooling liquid (through 
the two taps (6 - fig. 1) during the cutting 
operation;

"

leave the machine with the electrical voltage 
turned on.

IT IS STRICTLY NOT RECOMMENDED:

"

stopping the machine with the blade inserted in 
the piece to be cut;

"

varying the cutting speed during sawing.

8.1 Ordinary Maintenance

Ordinary maintenance operations can be performed 
by the normal maintenance personnel.

AT THE END OF EACH JOB:

"

Clean any machine part thoroughly, removing 
chips and other processing waste, in particular in 
the blade guide, in the clamp jaws and on the 
metal net (filter) (4 - fig. 4) of the cooling liquid 
tank cover (3).

"

Clean the working area thoroughly too (next to 
the sawing machine).

For cleaning do not use compressed air jets, but use 
the panel and industrial aspirator.

EVERY 40 WORKING HOURS:

"

Check that all screws which are important from a 
mechanical viewpoint, are properly tightened.

7.2 Replacing the Cooling Liquid

The loss of the cooling liquid’s original properties, 
is a condition which is difficult to assess. Thus, it is 
recommended to replace it periodically at scheduled 
intervals or when it is very “dirty” or saturated with 
impurities.
Record any replacement on a maintenance schedule 
card with date and signature.

To replace the cooling liquid, act as follows:

"

Remove the cover/filter (3 - fig. 4);

"

Take a container with appropriate capacity and 
position it under the drain plug (5);

"

Remove the drain plug (5) and let all the liquid 
in the container flow down;

"

Once the tank has been completely emptied, if 
necessary, rinse it with water;

7. Caution

The manufacturer shall not be held 
liable:
for damage of any type or entity caused 
by irrational use of the machine, failure 

to observe the safety rules indicated in this 
manual or superficial observance thereof, as well 
as changes or tampering with the machine, 
however slight. These actions shall also 
invalidate all warranty coverage.

Summary of Contents for EV 996

Page 1: ...686 Email bob kooltools com Kama Bandsaw EV 996 110 Volt Single Phase 220 Volt 3 Phase or Single Phase 6 Stationary Bandsaw with cooling system vise work stop and base Instruction Manual Introduction...

Page 2: ...of safety concepts contained in this manual This instructions manual should serve the duration of the machines operating life and be available for at least 10 ten years it is advisable to keep it in...

Page 3: ...g operations separations in two parts of metal pieces of any nature pipes bars sections etc The machine is equipped with blade and automatic cooling system by emulsifiable oil The blade provided has b...

Page 4: ...r 14 90 Rotation Unit 15 Cooling Liquid Pump 16 Cooling Liquid Taps 4 4 Technical Specifications Blade Drive Pulleys on Bearings Transmission treated Tempered Steel Gears Switch with safety device Aut...

Page 5: ...ure is too high inside the motor 4 11 Control Pushbutton fig 3 The pushbutton to the machine is placed on the grip and is made up of a safety switch 1 fig 3 and a trigger 2 5 1 Electrical Connection T...

Page 6: ...st for a few minutes i e until the temperature in the electric motor is lowered to the operating values automatically restoring the electrical feeding Operate the pushbutton 6 fig 2 5 5 Adjusting the...

Page 7: ...ine with the blade inserted in the piece to be cut varying the cutting speed during sawing 8 1 Ordinary Maintenance Ordinary maintenance operations can be performed by the normal maintenance personnel...

Page 8: ...ver 6 fig 1 requires considerable effort to loosen The easiest way is to lower the cutting head to the lowest position and use natural leverage to move the lever Remove the blade 2 fig 6 from the driv...

Page 9: ...fig 1 fig 3 fig 4 fig 5 fig 6 fig 1A fig 2...

Page 10: ...3 4 VDC VDC POWER OUTPUT 110V 110V 02 W V U N L1 PE 3 M 1 M 2 1 24V 0V 0V 2 1 0 0 0 110V 230V 08 09 01 02 14 13 15 7 8 5 6 9 10 12 11 EV996 EV97 Variable Speed Wiring Diagram...

Page 11: ...05 1 9 1 9 0 0 02 02 03 04 05 02 07 05...

Page 12: ...GE PHASE ___________________________________ NOTES __________________________________________________________________________ __________________________________________________________________________...

Page 13: ...Tn 37932 T 865 671 7682 Fax 865 671 7686 Email bob kooltools com Kama Bandsaw EV 996 110 Volt Single Phase 220 Volt 3 Phase or Single Phase 6 3 4 Stationary Bandsaw with cooling system vise work stop...

Page 14: ...092 9960104 9960105 9960106 9960103 9960102 9960101 9960088 9960087 9960086 9960085 9960084 9960022 9960021 9960020 9960019 9960018 9960017 9960016 9960015 9960006 9960007 9960008 9960009 9960010 9960...

Page 15: ...ltage specify Voltage 9960051 Screw TSCE M8 x 25 TPSCE 5933 9960052 Filter Disk Part Description 9960053 Nut M5 9960054 Screw CE M8 x 20 9960055 Screw TCCE M5 x 25 8 8 5931 9960056 Washer FE 5 x 15 99...

Page 16: ...45 Rear Panel 9960146 Side 9960147 EX Screw 8 8 5739 ZIN 8 x 16 9960148 Screw TC CE M8 x 20 9960149 Ring Nilos 6205 ZJV 9960150 General Switch 9960151 Emergency Switch 9960152 Speed Switch 9960153 Fus...

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