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c) Maintenance of mechanism and regulating spring 

Periodically (once a month or more often, or if the lowering speed of 
punching bag is fairly low) all moving elements should be rubbed / 
sprayed with WD-40 or grease.  
If punching bag lowers slowly or too fast one should check if spring 
is properly stretched. Spring can be adjusted with screw that is in the 
front / left side after taking the masking net. 
In  case  of  forced  lowering  mechanism  replacement  one  should 
unscrew plastic casing, and then take off masking board (black from 
the bottom) and remember about the retro cop light.  

d) Manual punching bag reposition  

In  case  the  punching  bag  is  vibrating  too  much  (or  if  it  is  rotating 
around its own axis), the top nut located on the punching bag screw 
should  be  tightened  (loosen  the  lower  nut  first)  until  the  bag  is  not 
rotating any more.   

e) Replacement of inner punch bag bladder

 

To  replace  inner  bladder  of  the  punch  bag  one  should  untie  rope, 
take  out  old  insert  and  replace  it  with  a  new  rubber  bladder.  A 
special attention must be given to the location of the bladder valve. 
The valve must be placed in the opening of the leather cover. 

 

f) Bulb replacement, "START" button 

In  case  of  bulb  failure  in  the  ”START”  button  one  should  take  out 
micro-switch from the casing (by slight turn and then pull) and then 
proceed  with  bulb  replacement  [bulb  spec:  12  Volt  &  3  Watt].  Pay 
attention to  

g) Fuse replacement 

Machine is equipped with two long term fuses on the main electronic 
board [specs: 30 A (1 piece)]. In case of short circuit situation and / 
or  insufficient  power  supplied  to  the  electronic  main  board  one 
should  first  check  the  fuses  and  if  they  are  burned,  proceed  with 
replacement. Make sure fuses used to replace old ones have the same 
specifications. 

Summary of Contents for BOXER 5

Page 1: ...____________________________________________________________ KALKOMAT ____________________________________________________________ BOXER 5 Punch Force measuring machine Technical Information Rev 1 2 ...

Page 2: ... COUNTERS 18 SHORT COUNTER 18 LONG COUNTER 18 FREE CREDITS 18 CURRENT RECORD 18 BREAK RECORD 18 CREDITS 19 RECORD CREDITS 19 POINTS CREDIT 19 BONUS POINTS I and BONUS CREDITS I 19 BONUS POINTS II and BONUS CREDITS II 19 TICKET DISPENSER 19 TD ON OFF 19 CREDIT TICKETS 20 RECORD TICKETS 20 BREAKING POINT 20 FIRST TICKET 20 TICKET RANGE 20 NUMBER OF TICKET 20 TICKETS COUNTER 20 TD LOAD SERVICE 20 WHE...

Page 3: ...RD 25 NUMBER 25 NUMBER 25 NUMBER BALL 25 FACTORY SETTINGS 25 CRED NATION SET 25 VOICE NATION SET 25 SENSITIVITY 25 MACHINE TYPE 25 TIME VOICE RELAX 26 TIME DISPL RELAX 26 DIAGNOSTIC MODE 26 SENSOR TEST HI LO 26 10 Spare parts and equipment 26 11 Standard replacement parts 26 12 Set up and maintenance instructions 27 How to change the punching bag 27 How to release the punching bag manually 28 How ...

Page 4: ... conservation WARNING USER MUST FOLLOW ALL GUIDELINES INCLUDED IN THIS DOCUMENT FOR SAFE AND LONG LASTING MACHINE USAGE 2 Technical Data Model STRONG DOG Dimensions Depth cm in 125 49 128 50 Width cm in 70 28 87 34 Height cm in 223 88 239 94 Overall Mass kg Lb 125 276 115 254 Power consumption Wh 200 200 3 Assembly Construction description Punch force measuring machine Boxer is built out of three ...

Page 5: ...rning siren informs player of breaking top record also displays on electronic panel shows measurement result credit amount top day record coin acceptor used to deposit coins can be reprogrammed to tokens or other currencies bill acceptor used to deposit bills option mother board 4 Transport Machine should be transported in vertical position Machines are shipped on a 34 x 50 wooden palette and side...

Page 6: ...ill not hit any objects after punching the bag The installer of the machine is responsible for defining the safe clearance 6 Usage instructions a Before pressing the START button player must stand in the front of the Boxer b After pressing the START button player has to wait in front of the machine for the punching bag to be released from the upper position c After the punching bag is released pla...

Page 7: ...ble Every month check mounting cover screws nuts check the lubrication of the mechanism For the instructions see point c in this section check the display lights clean the coin bill acceptor a Coin acceptor maintenance Coin acceptor should be cleaned periodically every 2000 3000 credits Best way to clean it is by using simple cloth slightly soaked in distilled alcohol Focus should be placed on cle...

Page 8: ... loosen the lower nut first until the bag is not rotating any more e Replacement of inner punch bag bladder To replace inner bladder of the punch bag one should untie rope take out old insert and replace it with a new rubber bladder A special attention must be given to the location of the bladder valve The valve must be placed in the opening of the leather cover f Bulb replacement START button In ...

Page 9: ...ctures illustrate an improper setup of the punching bag NEVER leave the machine in this state The picture on the left shows the arm protector placed too high The second picture shows a missing arm protector Both of these cases may result in serious injury to the user DO NOT PLAY THE GAME WITHOUT PROPERLY PLACED ARM PROTECTOR ...

Page 10: ...ned fuse 30A 3 Check button functionality and if they have proper connection 4 Check for unhooked cable from power supply spools 5 Check strip connecting main board with the power supply transformer Sensor is not functioning 1 Check sensors in diagnostic mode go to menu to DIAGNOSTIC MODE then SENSOR TEST HI LO Press START button to release the bag If punching bag is moving up down and on the smal...

Page 11: ...e is not starting 1 Check if filter is not damaged Bill Acceptor is not functioning 2 Check if power supply cable is hooked up to main board BILL 3 Check if cable from bill acceptor is correctly hooked up 4 Check acceptor settings For switches 1 8 set switch no 7 at ON and for switches 1 4 set switches no 3 and 4 at ON Sound is not working 1 Check if it is not at low volume or mute Volume 2 Check ...

Page 12: ...12 9 Main board layout and setting up the machine Main Board Layout Back Side ...

Page 13: ...connector for Kicker solenoid LED1 not used LED2 not used or connector for extension board US OPTIONS service settings switch board BOXER TEST for manual Boxer solenoid test KICKER TEST for manual Kicker solenoid test HAL 1 connector for Boxer halogens HAL 2 connector for Kicker halogens HAL 3 connector for showcase halogens TICKET DISP not used HOPPER not used PRINTER not used LCD display showing...

Page 14: ...14 Main Board Layout Front UPPER DISPLAY shows player s current score MIDDLE DISPLAY shows highest score BOTTOM DISPLAY shows current number of credits ...

Page 15: ... ON machine is set for free punch Switch 3 Not used Switch 4 When ON the highest score for each game will be reset after you push the START button When OFF the top scores will stay displayed Switch 5 Not used Switch 6 Not used Switch 7 Not used Switch 8 Not used Dip switches 1 8 ...

Page 16: ...choose submenu function To access its setting mode press ENTER To go back to main menu press Setting mode use and buttons to adjust value Then press button to accept new setting and go back to submenu Fast forward of value is done by keeping or button pressed Menu tree Main menu Submenu Setting mode range Default value Page COUNTERS SHORT COUNTER counter resettable to 0 0 18 LONG COUNTER counter 0...

Page 17: ... 23 LUCKY1 PRINTER OFF 1 4 OFF 23 LUCKY1 BALL OFF 1 5 OFF 23 LUCKY2 CREDITS OFF 1 20 OFF 24 LUCKY2 TICKETS OFF 1 50 OFF 24 LUCKY2 PRINTER OFF 1 4 OFF 24 LUCKY2 BALL OFF 1 5 OFF 24 LUCKY NUMBER 1 0 999 0 24 LUCKY NUMBER 2 0 999 0 24 RECORD RECORD CREDITS OFF 1 20 1 24 RECORD TICKETS OFF 1 50 OFF 24 RECORD PRINTER OFF 1 4 OFF 25 RECORD BALL OFF 1 5 OFF 25 UNAVAILAB RECORD OFF 1 999 OFF 25 NUMBER NUM...

Page 18: ...unter of points This is life long not erasable FREE CREDITS Counter of free punches which you can activate by setting dip switch 2 at ON position CURRENT RECORD Method 1 You can reset it to 650 minimal value by pushing ENTER pushing UP button and pushing LEFT arrow BACK button the record will be reset Method 2 Set switch 4 on dip switch S1 see connectors on main board layout back side at ON positi...

Page 19: ... 25 received at one time will give the bonus Using UP and DOWN buttons you will then assign number of credits for the received amount To accept new settings use LEFT arrow BACK button Example if you want to set 6 punches for 5 you should set Bonus Points 1 20 Bonus Credits 1 6 BONUS POINTS II and BONUS CREDITS II Function of this setting is same as in BONUS POINTS 1 and BONUS CREDITS 1 but always ...

Page 20: ...e given out after reaching the breaking point for the first time range from 0 20 Factory setting is 0 TICKET RANGE Points increment in another words what is the increment for the next ticket s to be released range from 10 100 Factory setting is 40 NUMBER OF TICKET Number of tickets given out after reaching another ticket range set in ticket range Factory setting is 0 TICKETS COUNTER Counter of rel...

Page 21: ...0 8 320 0 360 9 360 0 400 10 400 0 440 11 440 0 480 12 480 0 520 13 520 0 560 14 560 0 600 15 600 10 640 16 640 12 680 17 680 14 720 18 720 16 760 19 760 18 800 20 800 20 840 21 840 22 880 22 880 24 920 23 920 26 960 24 960 28 BREAKING POINT 0 BREAKING POINT 600 FIRST TICKET 0 FIRST TICKET 10 TICKET RANGE 40 TICKET RANGE 40 NUMBER OF TICKET 1 NUMBER OF TICKET 2 ...

Page 22: ...f 100 e g score is 200 300 800 Nx100 PRINTER Option Sets number printed on thermal printer after scoring multiples of 100 e g score is 200 300 800 Nx100 BALL Sets number of surprise balls gained after scoring multiples of 100 e g score is 200 300 800 To turn this option off while in setting mode keep button pressed until display shows OFF PRIZE Nx111 Nx111 CREDITS Sets bonus credits for a player g...

Page 23: ...ting mode keep button pressed until display shows OFF LUCKY NUMBER LUCKY1 CREDITS Sets bonus credits for a player gained after scoring value of LUCKY NUMBER 1 To turn this option off keep button pressed until display shows OFF LUCKY1 TICKETS Sets number of tickets a player gets after scoring LUCKY NUMBER 1 LUCKY1 PRINTER Sets number printed on thermal printer after scoring LUCKY NUMBER 1 LUCKY1 BA...

Page 24: ...d on thermal printer after scoring LUCKY NUMBER 2 LUCKY2 BALL Sets number of surprise balls gained after scoring value of LUCKY NUMBER 2 To turn this option off while in setting mode keep button pressed until display shows OFF LUCKY NUMBER 1 Sets the value of LUCKY NUMBER 1 LUCKY NUMBER 2 Sets the value of LUCKY NUMBER 2 RECORD RECORD CREDITS Allows to set number of credits given for breaking a re...

Page 25: ...UMBER BALL Sets number of balls given out after scoring NUMBER or more FACTORY SETTINGS CRED NATION SET Parameter used by factory VOICE NATION SET Parameter used by factory SENSITIVITY The sensitivity can be changed by pressing ENTER using UP and DOWN buttons to set the difficulty level range 0 9 and pushing LEFT arrow BACK to accept the changes Lower level numbers correspond to greater difficulty...

Page 26: ...e display shows BALL DOWN While the punching bag is in the horizontal position display shows BALL UP This option is used for diagnostic only 10 Spare parts and equipment Leveling legs 4 pieces Punching bag pump 1 piece Bladder 1 piece Machine Manual 1 piece 11 Standard replacement parts Front panel LED bulbs START button bulb LED bulb 12V 20W MR11 C GU4 35 mm DIA Bladder for punching bag ...

Page 27: ... bag assembly To install a new bag first make sure that the tension nut is taken off and the second nut is screwed all the way on the bolt Otherwise the second bolt will prevent the bag from proper tightening of the assembly Insert the bag in its place replace the tension nut and tighten it until the bag cannot be twisted by manual tests To test this grab the bag in your arm and simply use your bo...

Page 28: ...e has no power This can still be done manually You must reach over the bag and find the mechanical hammer holding the entire arm in position FOR STRONG Then using screwdriver press the hammer which is under compression by a spring behind it and the bag should be free to come down FOR DOG Then using your thumb press the hammer which is under compression by a spring behind it and the bag should be f...

Page 29: ...replace it use a flat screwdriver to pry open the fuse holder and pull it out How to change START button There are two types of START buttons standard and illuminated This short guide shows how to connect either type STANDARD START BUTTON The standard button is connected only with the white connectors the red ones are not used See the photo below which illustrates the proper connection White conne...

Page 30: ...f the button See the photo below for the proper connection The red connectors are for the lights the white connectors are for the button itself Replacement procedure Unscrew the button its nut Unlock the white part of the button illuminated version only Disconnect all wires Pull out the button from the assembly hole Replace with the new button using the above instructions Red connectors White conn...

Page 31: ...rm protector condition Arm protector position Legibility of disclaimer Legibility of instruction Level of machine Grease on mechanism Bulbs Button Bill and coin validators Safe condition Yes No If not working or condition not safe for use what was replaced Serial Comments Signature ...

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