Kalkhoff Bosch Active Line Original User Manual Download | Manualshive

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28

I General User Manual

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2. Fit the fixing washers onto both sides of the hub
axle. Turn the shifting arm until the projections on
the fixing washers engage with the slits in the
dropouts. In this case the shifting arm can be
mounted more or less parallel to the frame fork.

CJ-NX10

JAPAN

LOCK

7R

Locking washer (left-hand side)

Shifting arm

Frame fork

Dropout

Locking washer

(right-hand side)

›

The projecting part must be on the dropout side.

›

Fit the fixing washers so the projections precisely
engage in the slits in the dropouts on the front or
rear of the hub axle.

›

3. Take up the slack in the chain and fasten the
wheel onto the frame with the cap nuts.

CJ-NX

10

JAPAN

LOCK

7R

Cap nut

Locking washer

Tightening torque
30 – 45 Nm

›

4. Fit the brake arm with brake arm clamp correctly
onto the frame fork.

Brake arm

Clamp nut

Clamp screw

Brake arm clamp

Frame fork

Counter the clamp nut with a 10 mm spanner when
tightening the clamp screw for assembly of the brake
arm clamp.

Tightening torque

2

– 3 Nm

Once you have installed the brake arm clamp, make
sure the clamp screw projects roughly 2 to 3 mm be-
yond the clamp nut.

Brake arm clamp

Clamp screw

(M6 × 16 mm)

2 – 3 mm

Brake arm

Clamp nut

›

5. Before using the back-pedal brake, make sure
the brake is working properly and the wheel turns
easily.

Tighten all screws to the prescribed torque as other-
wise screws could shear off and components could
come loose or detach altogether (see

➠

"Tightening torques for screw connections"

›

Thread in the brake cable and secure it or close the
quick-release brake mechanism.

›

Check that the brake pads make contact with the
brake contact surfaces.

›

Check that the brake arm is securely fastened.

›

Test the brakes.

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Summary of Contents for Bosch Active Line

Page 1: ...this document General Original User Manual Original User Manual Pedelec Impulse Original User Manual Pedelec Impulse Ergo Original User Manual Pedelec Groove Original User Manual Pedelec Xion Original User Manual Bosch Performance Line Original User Manual Bosch Active Line ...

Page 2: ...I General User Manual English Derby Cycle Werke GmbH 2012 ...

Page 3: ...eadset 5 Front light 6 Mudguard 7 Fork 8 Front wheel brake 9 Tyres 10 Wheels 11 Bottom bracket 12 Pedals 13 Chain 14 Rear derailleur 14a Front derailleur 14b Rear derailleur 15 Rear light 16 Reflector 17 Pannier rack 18 Saddle 19 Frame 7 10 10 13 5 4 2 3 6 6 16 15 17 18 8 11 14b 14a 12 19 9 9 1 ...

Page 4: ...sume that you have general knowledge on the handling of bikes Every person who uses cleans maintains or disposes of this bike must have read and understood the entire con tent of this User Manual In addition to texts tables and lists the User Manual con tains the following symbols that denote important infor mation or dangers WARNING about possible physical injury increased risk of falls or other ...

Page 5: ...ting the bike saddle 13 9 2 2 Operating the quick release device 13 9 2 3 Determining the correct saddle height 14 9 2 4 Adjusting the saddle angle 15 9 2 4 1 With a two bolt seatpost 15 9 2 4 2 With a seatpost saddle clamp 15 9 2 4 3 With a suspension seatpost 16 9 3 Adjusting the handlebar position 16 9 3 1 Adjusting aligning the handlebar height with a conventional handlebar stem 16 9 3 2 Adjus...

Page 6: ...nd touring bike 35 19 2 Hub gears 38 19 2 1 Operating the hub gears 38 19 2 1 1 Shimano 7 8 speed shift lever 38 19 2 2 Adjusting gears with Shimano hub gears 39 20 Bike chain 40 20 1 Maintenance of bike chains 40 21 Brake brake levers and brake systems 41 21 1 Important information and precautionary measures 41 21 2 Brake lever 42 21 2 1 Standard brake lever 42 21 3 Hub brakes 42 21 3 1 Drum and ...

Page 7: ... 27 3 Tyres 58 27 4 Rims in conjunction with rim brakes 58 27 5 Brake pads 58 27 6 Brake discs 58 27 7 Bike chains or toothed belts 58 27 8 Chainrings sprocket wheels and jockey wheels 58 27 9 Lamps of lighting set 58 27 10 Handlebar tapes and handle grips 59 27 11 Hydraulic oils and lubricants 59 27 12 Gear shift and brake cables 59 27 13 Paint finishes 59 27 14 Bearings 59 27 15 Sliding bearings...

Page 8: ... your child how to operate all the brakes and also how they work and any special features For further important information on this matter refer to Chapter 21 Brake brake levers and brake systems As the legal guardian you are responsible for the safety of your child and any damage he she may cause when cycling You should therefore make absolutely sure that the bike is in technically sound conditio...

Page 9: ...s are only designed for a specific period of use If this is exceeded there is a consider able risk that components could fail Perform care and maintenance on your bike regularly In doing so check important components particularly the frame fork wheel suspension handlebar handle bar stem seatpost and brakes for warping and dam age If you notice changes such as cracks bulges or warping have your bik...

Page 10: ...y questions once you have read the documentation your specialist cycle shop will be pleased to provide assistance Intended use also includes compliance with the operating maintenance and repair instructions provided in this User Manual The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended 6 2 Trekking bike all terrain bike ATB if equipped in accor...

Page 11: ...elf with the applicable regula tions The bike is exempt from these requirements for the dura tion of officially approved cycling events The manufacturer and cycle shop will not accept liability claims should the bike not be used as intended This par ticularly applies for non observance of the safety informa tion and damage resulting for example from offroad use overloading incorrect repairs or use...

Page 12: ...se yourself with the effects of the brakes on a safe traffic free area If you are using a bike with carbon fibre rims bear in mind that the braking behaviour of this material is much poorer than aluminium rims Make sure that the wheels are securely fastened in the frame and forks Check that the quick release device and all important fastening screws and nuts are se curely fastened Chapter 9 2 2 Op...

Page 13: ...d saddle in the correct position and safely and properly secured If you are not sure whether your bike is in a technical ly sound condition do not ride it and have it checked by a professional bike workshop instead 9 Setting up the bike for the rider Road bikes or mountain bikes can also be supplied with out pedals Proceed as follows if you wish to fit pedals to your bike yourself 9 1 Fitting the ...

Page 14: ...hapter 29 Link list 9 2 Adjusting the seat position 9 2 1 Adjusting the bike saddle The seat position is decisive for your well being and cy cling performance Do not remove or change the seatpost or saddle clamp If you change or modify components this renders the warranty invalid Tighten all screws to the prescribed torque as otherwise screws could shear off and compo nents could come loose or det...

Page 15: ...ng CLOSE When closed quick release levers must lie flat against the frame fork and saddle clamp Make sure that quick release devices for the hubs point backwards when closed as otherwise they could snag on obstructions when the bike is moving and open This could lead to serious accidents 9 2 3 Determining the correct saddle height Sit on the bike saddle Try to reach the pedal with your heel when i...

Page 16: ...ing the saddle angle 9 2 4 1 With a two bolt seatpost Some seatposts have two screws for adjusting the sad dle angle one in front of and one behind the seat tube If you want to tilt the saddle forwards loosen the rear screw with an Allen key and tighten the front screw by the same number of revolutions To tilt the saddle backwards loosen the front screw and tighten the other to the same degree The...

Page 17: ...it on the bike saddle Ask another person to hold the bike steady if required Bend your upper body towards the handlebar until you have found a position that is comfortable for your back Stretch out your arms towards the handlebar Note the approximate position of your hands and set the handlebar at this height 9 3 1 Adjusting aligning the handlebar height with a conventional handlebar stem To relea...

Page 18: ...wheel Tighten the hexagon socket screw by turning it clockwise with an Allen key see Chapter 30 Technical data 9 3 4 Adjusting the handlebar position by turning the handlebar Loosen the hexagon socket screws on the front of the stem Turn the handlebar until you find the position that is comfortable for you Make sure that the handlebar is always exactly in the centre of the stem Now retighten the h...

Page 19: ...o the table of tightening torques in Chapter 30 Technical data In models with an integrated stop notch tighten the screw of the stop notch carefully clockwise In doing so the stop notch must engage with the teeth 10 Frame The form of the frame depends on the bike type and func tion Frames are manufactured from different materials steel or aluminium alloys or carbon carbon fibre for example The fra...

Page 20: ...rk consists of two fork blades the fork crown and steer ing tube Carbon fork Suspension fork The suspension fork is a feature of most mountain bikes trekking bikes and city bikes They can be adjusted in different ways and provide a greater degree of riding com fort For information on the function maintenance and care of suspension elements refer to Chapter 13 Suspension frame and suspension elemen...

Page 21: ...o what you are used to and may also feel different when you are rid ing The spring strut must be tuned so that it has a soft response but does not strike through if you ride over an obstruction It must give slightly when you sit on your bike 13 2 Care and maintenance You can clean your full suspension MTB in the usual man ner Hot water with a little washing up liquid or a gentle detergent which yo...

Page 22: ...of stress due to unevenness of the riding surface and the weight of the rider The wheels are carefully checked and trued prior to de livery However the spokes may settle when you ride the first kilometres on your bike Have the wheels checked again and trued if neces sary after the first 100 kilometres by a specialist cycle shop You should subsequently regularly check the ten sion in the spokes and...

Page 23: ...ng consists of a groove or several points on the rim side wall have the rim replaced as soon as it wears off 17 Tyres and inner tubes 17 1 Tyres A large number of different tyre types exist The bike s offroad capability and rolling resistance depend on tread profile Only inflate the tyre to the maximum permissible tyre pressure as otherwise it may burst Inflate the tyre at least to the specified m...

Page 24: ...tyres are also used particularly on bikes used in sports competitions With this tyre type the inner tube is sewn into the casing and this unit is glued firmly to the designated rim using special adhesive Tubed tyres offer enhanced safety in the event of a puncture and improved emergency running characteristics Only use tubed tyres on the designated rims These do not have turned up edges rim flange...

Page 25: ...ch the brake cable at one of the brake arms 18 1 2 Removing the hydraulic rim brake If quick release brake mechanisms are fitted re move a brake unit see Chapter 9 2 2 Operating the quick release device If no quick release brake mechanisms are fitted deflate the tyre To inflate an inner tube with a Sclaverand or road valve proceed as follows Unscrew the valve cap anticlockwise with your fingers Un...

Page 26: ...ease lever on the brake arm or brake lever If no quick release brake mechanisms are fitted deflate the tyre The wheel can now be pulled out between the brake pads 18 1 4 Releasing the hub gears roller drum or back pedal brakes Undo the cable clamping screw or quick release device on the brake arm With back pedal brakes the screw connection of the brake arm on the chain stay must be released 18 2 R...

Page 27: ...ater force and you will be able to hear more easily where it is coming from Allow the inner tube to dry Carefully roughen the inner tube in the area around the puncture using the sandpaper Coat this area with rubber solution Wait for several minutes until the rubber solution is touch dry Press the rubber patch firmly onto the damaged area Leave the rubber patch to dry for several minutes 2 Pull th...

Page 28: ...itting the tyre and inner tube Make sure that foreign bodies do not enter the inside of the tyre Make sure that the inner tube is crease free and not pinched at all times When fitting the tyre bear in mind the running direction If the tyre has a running direction this will be indicated on the tyre sidewall Make sure that the rim tape covers the spoke nip ples and is undamaged Put the rim with one ...

Page 29: ...ke arm with brake arm clamp correctly onto the frame fork Brake arm Clamp nut Clamp screw Brake arm clamp Frame fork Counter the clamp nut with a 10 mm spanner when tightening the clamp screw for assembly of the brake arm clamp Tightening torque 2 3 Nm Once you have installed the brake arm clamp make sure the clamp screw projects roughly 2 to 3 mm be yond the clamp nut Brake arm clamp Clamp screw ...

Page 30: ... cable through the slit in the cassette joint bracket and then insert the end of the outer casing securely into the outer casing holder CJ 8S20 JAPAN LOCK CJ 8S20 JA PAN Inner cable Bracket Outer casing holder Slit Pulley Bracket 1 2 1 Pass through the slit 2 Insert into the outer casing holder If first inserting the outer casing into the outer casing holder is easier then first insert the outer c...

Page 31: ...anufacturer in the Internet If you have ques tions on installation adjustment maintenance and opera tion please consult a specialist cycle shop If gear shift components are loose worn damaged or adjusted incorrectly this poses a risk of injury to the rider Have the derailleur gears adjusted at a profes sional bike workshop Always contact your specialist cycle shop if the chain jumps off the chainr...

Page 32: ...n extremely sharp angle This does not mean it is defective and does not damage the drive As soon as the chain is at a more shallow angle the noise will disappear Never ride without a spoke protector If a spoke pro tector is not installed you must have one retrofitted Otherwise the bike chain or rear derailleur could land in the gap between the sprocket and the spokes You should therefore select th...

Page 33: ...ever b moves with it How ever you should avoid putting any pressure on lever b in doing so The same applies for lever a when press ing lever b The gear will not change if both levers are operated at the same time Operating the front derailleur lever standard Lever a Shift to a larger chainring Lever a Starting position of lever a Gear shift com plete stroke Actual pull If the lever movement does n...

Page 34: ...hen lever b is operated there is one click where trimming the noise prevention mechanism enagages and a second stronger click when the gear shift stroke is completed After trimming the next push will complete the gear shift stroke Trimming noise prevention Depending on the position of the chain after shifting it may rub against the outer chain guide plate or inner chain guide plate of the front de...

Page 35: ...ore trimming after trimming Front derailleur movement Outer chain guide plate Chain Middle chainring Smaller sprockets Small chainring Smaller sprockets Large chainring Larger sprockets Chain in contact with in ner chain guide plate Lever b Click in position contact Trimming before trimming after trimming Front derailleur movement Inner chain guide plate Chain Middle chainring Larger sprockets Sma...

Page 36: ...tion press the small shifting lever gently inwards until you hear or feel a gentle click Setting the swivel range The range of the shifting and brake lever pivoting move ment can be adjusted individually to suit the size of your hand First set the shifting lever range then adjust the brake lever until the brake lever limit stop makes contact with the shifting lever This ensures that the brake leve...

Page 37: ...ete The noise prevention mechanism no longer clicks once the trimming operation is complete which means that only the click in positions will be heard when shifting between sprockets Chain position Front derailleur movement If the chain is on the large chainring and the large sprock et the chain will rub the front derailleur producing a char acteristic noise When this happens press lever b lightly...

Page 38: ...bs against the third sprocket The adjustment screw may also be on the shifting lever or on the frame A B Adjustment screw Cable housing adjustment screw Optimum adjustment Once the slack in the shifting cable has been taken up by the shifting lever the chain should ideally rub the third sprocket and produce a noise Release the shifting lever in second gear and turn the crank If the chain rubs the ...

Page 39: ...ers are used on one side only or the hub nuts are tightened incorrectly the hub may mal function It could rotate This could cause the shifting cable to pull the handlebar to one side and cause a serious accident The gears can be changed when the pedals are turn ing Very occasionally the hub may produce a harm less noise which is caused by its internal cogs and stop notches If you encounter resista...

Page 40: ...s appear at two points on the cassette joint Use the line which is most clearly visible CJ 8S20 JAPAN L O C K CJ 8S20 JAPAN L O C K Cassette joint pulley Cassette joint pulley Bike in normal position Bike in inverted position line up markings line up markings Bracket Bracket Turn the cable adjustment bolt on the shift lever to align the marking lines Next set the Revo shift lever from position 4 t...

Page 41: ...unt it is worn and must be replaced by a new one With hub gears the chain tension must be adjusted so that vertical play of one to two centimetres is present in the unsupported chain span between the chainring and sprocket wheel To take up the slack in the bike chain proceed as follows Loosen the rear wheel nuts Pull the wheel back into the dropouts until only the permissible amount of play is pre...

Page 42: ...e it To obtain correct friction pairing only use brake pads that are suitable for the rim as otherwise the braking distance would be extended and wear increased With carbon rims in particular only brake pads that are expressly intended for this purpose should be used Rubber brake blocks and brake pads must not come into contact with oil or grease If the rubber brake blocks and brake pads come into...

Page 43: ... If applied continuously for an extended period roller brakes or drum brakes become very hot This reduces the braking performance and can result in complete failure of the brake You should adapt your han dling accordingly The brake lever of roller and drum brakes requires special tuning Check regularly that the screws on the brake lever are tight Turn them clockwise to retighten if necessary For t...

Page 44: ... by pedalling back wards The force applied by the back pedal brake varies depending on the position of your feet pedals If the crank arms are vertical i e one of your feet is in the highest position and the other is in the lowest position you cannot brake hard Move the crank arms into a horizontal position if you think you may want have to brake The back pedal brake is easy to apply in a controlle...

Page 45: ...own the gap steadily increases and the brake lever must travel a greater distance to achieve the same braking effect You should therefore inspect the brake at regular intervals and adjust it if the brake lever travel distance is too great or the brake is not working properly Check the brake as follows Pull the front wheel and then the rear wheel hand brake lever with the same amount of force as yo...

Page 46: ... brake If the brake is still not working properly or the brake pad is so worn that it is not possible to readjust it have your bike checked at a professional bike work shop and replace the brake block 21 5 Disc brakes Disc brake With this brake type the brake discs are on the hub and the brake calliper is on the frame or fork Have your disc brakes adjusted by a specialist cycle shop If this is don...

Page 47: ...he lever The heat in the brake disc could also reduce the clamping force of the quick release device If the brake disc is worn cracked or bent it must be re placed Have this work carried out by a professional bike workshop If the depth of the brake blocks is less than 0 5 mm they must be replaced 0 5 mm 0 5 mm 21 5 1 Hydraulic disc brake The hand brake lever of the hydraulic disc brake is equipped...

Page 48: ...e blocks come into contact with oil or grease they must be replaced If the brake disc comes into con tact with oil or grease it must be cleaned as otherwise its braking performance will be drastically reduced Clean and maintain the brake system using isopro pyl alcohol soapy water or a dry cloth Do not use commercially available brake cleaning agents or agents to prevent braking noises as these ca...

Page 49: ...ed Always carry these with you Dynamo operated lighting systems must be used with bikes that weight more than 11 kg The light ing system must come with an official test mark Please familiarise yourself with the applicable regulations and if applicable have the bike refit ted 22 3 Generator dynamo The dynamo produces the energy required to operate the front and rear lights There are different types...

Page 50: ...hen you put the front wheel back on turn it so that the connecting terminal for the light cable is on the right hand side facing in the direction of travel If the connecting terminal is on the left the dynamo will not be able to turn properly or the lighting system may stop working Ensure correct polarity of the con nections 22 4 Failure of the lighting system If the lighting system fails or devel...

Page 51: ...purpose Overloading by a carrier can lead to component breakages and serious accidents If you carry luggage on your bike it is extremely impor tant that you do not exceed the maximum permissible loading see Chapter 30 Technical data If you fit another carrier it must comply with standard EN 14873 The maximum permissible load must be stated on the car rier see Chapter 30 Technical data 23 1 1 Front...

Page 52: ...k This allows the mudguard to deflect and the wheel will not block If this happens the struts must be securely reat tached Have a specialist cycle shop check that the mudguard struts and plastic mounts are still in a serviceable condition Never ride with the strut detached it must be reat tached If this is not possible have the strut replaced by a professional bike workshop Check regularly that th...

Page 53: ...the child Never attach the child seat to the bike handle bars directly as it will not be possible to steer the bike safely Do not use a suspension saddle if you are car rying a child in a child seat behind the saddle The child s fingers could be crushed The coil springs under the seat must always be com pletely wrapped or covered in such a way that it is impossible to insert fingers into the coils...

Page 54: ...Bear in mind that the gross weight of the bike also includes the trailer A bike trailer may increase the braking distance considerably Failure to observe these points could result in an accident 24 4 Bike basket The fixing for the basket must not damage the handle bar or handlebar stem Attach the basket so as not to cover the front light and front reflector In doing so be careful not to bend the b...

Page 55: ...Chapter 29 contains a link list 26 Carbon components Carbon is a specific material that requires special han dling and care when setting up and carrying out mainte nance on the bike as well as when riding and also during transportation and storage 26 1 Properties Carbon parts must not be deformed dented or bent following an accident or crash It is possible that fi bres have been destroyed or have ...

Page 56: ...eas regularly at least every 100 km for cracks fractures or changes in surface appearance Furthermore if you come off the bike or if it falls over these components must always subse quently be inspected 26 4 Carbon frame Front derailleur clamp area derailleur hanger saddle clamp headset spacers bottom bracket spacers brake boss or disc brake mount dropout slots suspension mounts on main frame and ...

Page 57: ... bottle cage it must not be fitted The attach ment of pannier racks trailers and other fixtures are not permitted due to the risk of breakage 26 10 Splinters Carbon fibres are extremely thin and hard You should therefore handle damaged carbon parts very carefully Individual fibres may detach and stick out If these projecting fibres come into contact with your skin there is a danger of them splinte...

Page 58: ...eck your bike for cracks dents or material deformation Have defective parts replaced before you ride the bike again Touch up damaged paintwork Treat all parts that are susceptible to corrosion more frequently than other parts with preservatives and care products especially during the winter and in aggressive environments such as coastal regions as otherwise your bike will corrode rust more powerfu...

Page 59: ...dition of the pads regularly and if necessary have them replaced by a pro fessional bike workshop 27 6 Brake discs Brake discs also wear out as a result of intensive braking or during the course of time Find out from the manufac turer of your brakes or your specialist cycle shop about the respective wear limits You can have worn brake discs replaced at a professional bike workshop 27 7 Bike chains...

Page 60: ...r damage and touch up immediately if required Consult your specialist cycle shop for advice on how to care for your bike s surface finishes 27 14 Bearings All bearings on the bike such as the headset wheel hubs pedals and bottom brackets are subject to function relat ed wear which depends on the intensity and duration of use and how well the bike is looked after Check these parts regularly Clean a...

Page 61: ... brake contact surfaces Have inoperative or damaged parts replaced 28 1 Inspection schedule 28 1 1 Maintenance checks After the first 200 kilometres following purchase and subsequently at least once a year Have the following checked tyres and wheels Have the tightening torques of the following checked handlebar pedals pedal cranks bike saddle seatpost and fastening screws Have the following compon...

Page 62: ... use in each case If you use unsuitable lubricants and care products this can damage or im pair the performance of your bike 29 Link list You can obtain important information on your bike and its components via these links The relevant user manual is normally provided on the manufacturer s web pages in addition to important tips for use and making settings www rohloff de www speedlifter com www br...

Page 63: ...kg max 135 kg Urban bike XXL 170 kg max 155 kg E Bike 130 kg max 105 kg E Bike semi XXL 150 kg max 125 kg E Bike XXL 170 kg max 145 kg MTB hardtail 110 kg max 100 kg MTB hardtail semi XXL 140 kg max 125 kg MTB dirt 110 kg max 100 kg MTB full suspension 110 kg max 100 kg MTB full suspension semi XXL 140 kg max 125 kg Road bike 110 kg max 100 kg Road bike semi XXL 135 kg max 125 kg Cyclo Cross Cyclo...

Page 64: ...r break If you tighten screws too tightly this could damage the components You should therefore always observe the prescribed tightening torque Observe the minimum screw in depth For hard aluminium alloys this is at least 1 4 times the screw diameter e g nominal diameter M5 1 4 7 mm Whenever possible you should tighten all safety relevant screw connections using a torque wrench This indicates the ...

Page 65: ...5 5 Brake pad M6 10 Brake cable clamp M6 10 Sidewall dynamo fixing M6 10 Derailleur hanger M10x1 16 Bottom bracket BSA according to manufacturer s instructions Disc brake calliper Shimano IS and PM M6 6 to 8 Disc brake calliper AVID IS and PM M6 8 to 10 Disc brake calliper Magura IS and PM M6 6 Shifting lever clamp M5 5 Brake lever clamp M5 5 V brake fastening screw M6 10 Road bike brake M6 10 Fre...

Page 66: ...widths these pressures normally apply HD high pressure tyre TYRE WIDTH in mm PSI BAR 25 HD 80 110 5 5 7 6 28 HD 70 80 4 8 5 5 28 60 4 1 32 60 70 4 1 4 8 37 50 3 5 40 60 4 1 42 60 4 1 47 40 50 3 5 4 1 57 62 30 40 2 1 2 8 Note that the manufacturer s specifications may differ and must be observed as otherwise you could damage the tyres and inner tubes 30 5 Lighting set Depending on which type of lig...

Page 67: ... for the initial faultiness of the defective part The following are excluded from the warranty Damage caused by use in competitions improper use and force majeure see Chapter 6 Intended use All parts that are subject to function related wear providing this is not a production or material fault see Chapter 27 2 Wear parts Damage caused by incorrect or insufficient care and unprofessional repairs co...

Page 68: ...I General User Manual 67 ...

Page 69: ...ghly enjoy using your new bike Copyright 2012 Derby Cycle Werke GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Subject to misprints errors and technical modifications ...

Page 70: ...Original User Manual Pedelec Impulse 2 0 English Item no 1973K0014008 ...

Page 71: ... 5 4 Warranty and service life 13 5 5 Storage 14 5 6 Shipping 14 5 7 Disposal 14 6 Charger 15 7 Control panel and display 15 7 1 Control panel 15 7 1 1 Switching on off 16 7 1 2 Push assist 16 7 1 3 buttons 16 7 2 Display small 16 7 2 1 Assistance indicator 16 7 2 2 Battery charge state indicator 17 7 2 3 Remaining range indicator 17 7 2 4 Units 17 7 3 Display 17 7 3 1 Assistance indicator 18 7 3 ...

Page 72: ...ike technology When connected to the Internet you can download the latest version of the User Manual There you will also find manuals for the individual bike components You can run the CD using any commercially available PC or laptop To do so proceed as follows PROCEDURE A 1 Insert the CD 2 Double click on the file shelexec exe using the left mouse button 3 Select the desired language 4 Select Ope...

Page 73: ...ist cycle shop 1 2 Statutory requirements The Pedelec like all other bikes must comply with the national regulations for road safety Please ob serve the relevant explanations and general informa tion provided in the General User Manual CD These statutory requirements apply for a Pedelec The motor is designed only to provide pedal ling assistance i e it can only assist the rider when he she turns t...

Page 74: ...with carpeted floors Lithium reacts very strongly upon direct contact with water Caution is therefore required in the case of damaged batteries which have become wet They may catch fire Water should be used to extinguish any flames in the immediate vicinity but not the battery itself Extinguishers with metal fire powder Class D are better suited to this task If the battery can be safely moved outd...

Page 75: ...list cycle shop 1 6 1 The Pedelec and your car If you transport your Pedelec on a bike rack ensure that it is designed for the higher weight of a Pedelec In order to relieve the load on the rack and protect the battery from climatic conditions it must be transported inside the car 1 6 2 The Pedelec on trains In Germany you can take your Pedelec with you on trains which are marked with the bike sym...

Page 76: ... 2 0 7 2 Composition of the vehicle Motor Seatpost Saddle Seatpost clamp with quick release lever or screw Pedal Frame 1 Seat tube 2 Down tube Fork Battery on down tube or seat tube Wheel Control panel Handlebar 2 Display small 1 Display ...

Page 77: ...the quick release lever must be folded back through 180 you will see the lettering OPEN For closing fold the quick release lever back in through 180 you will see the lettering CLOSE Opening the quick release lever OPEN Closing the quick release lever CLOSE As a rule of thumb you can be confident that the saddle clamp is sufficiently secure if the quick release lever can only be closed using the he...

Page 78: ...e battery down into the holder until the locking mechanism engages 6 b Seat tube battery If you removed the battery for charging reinsert the battery into the holder on the Pedelec from the left hand side Tilt the battery out wards at an angle of roughly 45 as you do so Move the battery into the upright position until the locking mechanism engages Installing the battery DOWN TUBE BATTERY SEAT TUBE...

Page 79: ...f the main benefits of this battery is its low weight combined with a high capacity 5 1 Charging the battery You can charge the battery whilst it is on the Pedelec Chapter 4 Quick start Alternatively you can take the battery out of its holder and charge it in a separate location This is recommended if it is cold outside in order to charge the battery in a warmer room The battery can be charged at ...

Page 80: ...ge is in progress the corresponding LED flashes If this stage has been fully charged the LED will light up permanently Now the next LED will begin to flash After all five LEDs have gone out the battery is fully charged 3 b Seat tube battery The charging process begins The LED of the charger lights up in green The battery LEDs light up one by one to indicate the progress of the charging operation T...

Page 81: ...tery DOWN TUBE BATTERY SEAT TUBE BATTERY 2 Press the battery down into the holder until the lock ing mechanism engages Now turn the key clockwise and remove it The battery is now locked in place Locking the battery DOWN TUBE BATTERY SEAT TUBE BATTERY 3 Make sure the battery is firmly in place 5 2 Battery information system There is a display panel on the outer face of the battery which includes fi...

Page 82: ...LAY CAPACITY 5 LEDs light up 100 97 4 LEDs light up 96 80 3 LEDs light up 79 60 2 LEDs light up 59 40 1 LED lights up 39 20 1 LED flashes 20 The range of the battery is less in winter due to the lower temperatures Only move the battery from the warm room where you store it and fit it on your Pe delec just before you set off This will help to prevent the effect of the low temperature on the range o...

Page 83: ...ry in a hot car and always stand your Pedelec in the shade during breaks in cycle trips If you cannot prevent exposure to heat please ensure that the battery is not charged dur ing this period A fully charged battery ages at an even greater rate than a partially charged one at high temperatures If you always ride with maximum motor output your motor will always require a higher current Higher curr...

Page 84: ...out of its holder and charge it elsewhere This is recommended if it is cold outside in order to charge the battery in a warmer room The battery can be charged at temperatures between 0 C and 45 C Battery in the docking station SEAT TUBE BATTERY If a charging fault occurs the LED where present in the charger flashes red In this case the charging current is too high Disconnect the battery from the c...

Page 85: ...ese two buttons the power assist changes by one level If you press the button the level of assistance increases by one level each time you press it If you press the button the assistance becomes weaker each time you press it 7 2 Display small 1 Speed 2 Power assist mode 3 Battery charge state 4 Remaining range 1 4 2 3 The display in the middle of the handlebar is divided into four different displa...

Page 86: ...onditions of the journey change for example by riding up an incline after a long flat stretch the value displayed can also change at short notice Please consider this factor when planning your trips You are probably familiar with this effect from the remaining range indicator of your car The remaining range depends on the current battery charge state and the assist mode which has been set POWER SP...

Page 87: ... 6 Back You can select the menu sub items using the buttons on the control panel You can confirm your selection by pressing the button The respective contents are then displayed for you In order to return to the main menu display from the menu sub items you must select the menu sub item Back and confirm by pressing the but ton You can also return to the main menu by pressing and holding the button...

Page 88: ...ck to the menu sub item display 7 4 4 2 Drive Choose from the following using the button Wheel circumference Shift Sensor Climb Assist Back Confirm your selection by tapping the button You are taken back to the menu sub item display it Yes or No Select the desired item using the button The selection is highlighted in bold Confirm your selection by tapping the button You are taken back to the menu ...

Page 89: ...se it Select the desired text from the following options Wheel circumference You can set the wheel circumfer ence to any value between 1540 mm and 2330 mm by pressing the buttons on the control panel Tapping the button confirms your selection and then takes you back to the menu sub item display A change to the setting becomes necessary for ex ample when you have the tyres on your Pedelec exchanged...

Page 90: ...es Navigate using the buttons Pressing the button confirms your selection and then takes you back to the menu sub item display Fuel type Under the sub item Fuel type you can choose between the options Petrol and Diesel by pressing the buttons Pressing the button confirms your selec tion and then takes you back to the menu sub item dis play Power cost Under the sub item Power cost you can specify t...

Page 91: ...on a country path 8 The motor 8 1 Operation If you switch on the assistance and start pedalling the motor starts as soon as the rear wheel is turning The thrust delivered by the motor depends on three factors Your own pedalling effort The motor adapts to the force you apply If you pedal harder e g uphill or when setting off the power sensor detects this and delivers more power than if you were onl...

Page 92: ...when riding uphill This is de tected by the power sensor which then allows the motor to work harder Under ideal conditions the range may reach 130 km with the 11 Ah battery 180 km with the 15 Ah battery and 205 km with the 17 Ah battery These ranges have been achieved under the conditions listed below IMPULSE BATTERY 11 AH 15 AH 17 AH Range 130 km 180 km 205 km Temperature 10 15 C 10 15 C 10 15 C ...

Page 93: ...temperature Protect the battery from heat by standing your Pedelec in the shade for example Speed sensor signal missing SPEED Spoke magnet has slipped out of position Make sure the spoke magnet has not slipped It should be as close as possible to the sensor on the chain stay max 5 mm clearance 1 2 1 Spoke magnet 2 Sensor on chain stay Speed sensor defective Consult your specialist cycle shop Cable...

Page 94: ...abrasive cleaners and aggressive cleaning agents must also be avoided Only use commercially available household cleaning agents and disinfectants isopropyl alcohol or water You can obtain suitable clean ing agents and additional information from your specialist cycle shop We recommend you clean your Pedelec with a damp cloth a sponge or a brush 10 1 Battery Make sure when cleaning that water does ...

Page 95: ...y 11 Ah 17 Ah Energy content 396 Wh 612 Wh Weight 2 9 kg 2 9 kg Charging time 3 hours 4 5 hours Cell 2 25 Ah 3 4 Ah IMPULSE LI ION SEAT TUBE BATTERY Voltage 36 V 36 V 36 V 36 V Capacity 11 Ah 12 Ah 15 Ah 17 Ah Energy content 396 Wh 418 Wh 540 Wh 612 Wh Weight 2 85 kg 2 5 kg 2 95 kg 2 95 kg Charging time 4 hours 4 hours 5 hours 6 hours Cell 2 25 Ah 2 9 Ah 3 1 Ah 3 4 Ah It is generally permitted for...

Page 96: ...lec with Impulse drive Copyright Derby Cycle Werke GmbH Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Raleigh Univega GmbH Subject to misprints errors and technical modifications ...

Page 97: ...VI User Manual Impulse Ergo Pedelec English Derby Cycle Werke GmbH 2013 ...

Page 98: ...splay NuVinci Harmony gears 1 Control panel 2 Display 3 NuVinci Harmony gears 4a Charger 4b Docking station 5a Battery 5b Battery lock 6 Chest belt 7 Motor unit 2 3 6 Charger and docking station Chest belt 4a 4b Control panel 1 5b 7 5a 1 2 3 ...

Page 99: ...r Pedelec revolves in one minute Experts simply call it cadence The purpose of this User Manual is to help you get the most out of your Impulse Ergo Pedelec and use it cor rectly Please read the User Manual carefully before riding your bike for the first time Structure of the User Manual If you want to get started right away refer to the brief introduction in Chapter 1 Quick start The individual s...

Page 100: ...s If children are present keep a close eye on them especially if there is a possibility they could in sert objects into the appliance through apertures in the housing This poses the danger of fatal electric shock Bear in mind that the Pedelec motor can heat up on long ascents Be careful not to touch it with your hands feet or legs You could burn yourself If risk free operation of your Pedelec cann...

Page 101: ...ergone a medical examination and have been instructed by a physician as to the exercise parameters heart rate ranges according to which they should train Question What are the possible goals in heart rate con trolled training Possible goals include improvement in endurance capacity reduction in body fat increased mobility Question What is the intended field of application of the Impulse Ergo Pedel...

Page 102: ...ration 16 4 4 Fitting the battery 17 5 Control panel and display 17 5 1 Basic functions 17 5 1 1 Switching on off 18 5 1 2 Pushing assistance 18 5 1 3 Buttons for power assist level 19 5 1 4 Display of the power assist mode 19 5 1 5 Battery charge state indicator 19 5 1 6 Remaining range indicator 19 5 1 7 Troubleshooting 20 5 2 Setting and programming the display 20 5 2 1 Delete trip data Delete ...

Page 103: ...eaning the battery 34 10 2 Cleaning the motor 34 10 3 Cleaning the display 34 10 4 Cleaning the control panel 35 10 5 Cleaning the chest belt 35 11 Technical data 35 5 2 3 Target cost 22 5 2 3 1 Fuel price 22 5 2 3 2 Electricity costs 23 5 2 3 3 Fuel consumption 23 5 2 3 4 Fuel type 23 5 2 4 ERGO settings 23 5 2 4 1 Target heart rate 23 5 2 4 2 Warning heart rate 24 6 NuVinci Harmony gears 24 6 1 ...

Page 104: ...t Charging the battery 6 If you have charged the battery in the docking station reinsert the battery into the holder on the Pedelec from the left hand side Tilt the battery outwards at an angle of roughly 45 as you do so as you did when you took it out of the holder Move the battery into the upright position until the locking mechanism engages If the key is still in the lock you will need to turn ...

Page 105: ...ectrode gel or water before putting it on 3 Navigate to the ERGO power assist mode using the ar row buttons The notification Determine heart rate appears on the display Chest belt As soon as the heart rate is displayed you can adjust the settings further If the display does not detect the chest belt the prompt Please put on chest belt appears In this case please refer to Chapter 1 2 Trouble shooti...

Page 106: ...45 114 80 98 50 112 85 96 Heart rates differ from person to person Varia tions occur as a result of illness such as func tional disorders of the thyroid gland for exam ple or the intake of bradycardia or tachycardia inducing medication such as digitalis calcium antagonists or beta blockers b Setting the warning heart rate 1 Select your optimal warning heart rate using the arrow buttons 2 Press the...

Page 107: ...n blue decreases Once you have found your ideal pedalling cadence you can ride without even having to change gear once The automatic mode adapts the gear ratio to the pedalling cadence you have set Automatic selection of the pedalling cadence When the bike is stationary you cannot switch from minimum to maximum pedalling cadence or vice versa You can only do this whilst riding 11 You can now ride ...

Page 108: ...t rate Pedal evenly with a constant level of effort If you come to a hill do not try to maintain the same speed But do try to maintain the same level of physical effort Of course your speed decreases as the incline becomes steeper Do not sprint when riding 1 2 Troubleshooting for the ERGO power assist mode TEXT CAUSE SOLUTION Please put on chest belt permanently shown on display The chest belt is ...

Page 109: ... have to have insurance No age restriction applies for a Pedelec The regulations governing the use of cycle paths are the same as for normal bikes These regulations apply to you wherever you are in the European Union It is possible that different regulations exist in other countries also inside the EU in individual cases Before using your Pedelec abroad find out about the legal situation in the re...

Page 110: ...M H MOTOR SPEED 1 86 12 4 300 71 8 3 000 2 86 13 4 300 71 10 3 000 3 86 15 4 300 71 12 3 000 4 86 19 4 300 71 13 3 000 5 86 22 4 300 71 16 3 000 6 85 25 4 200 71 19 3 000 7 73 25 3 650 71 22 3 000 8 64 25 3 200 71 25 3 000 In contrast to a hub motor the Impulse centre mo tor drive always allows you to ride within the mo tor range that saves the most power or if required the range in which the high...

Page 111: ...emperatures between 0 C and 45 C Carry handle LED display panel 4 1 Removing the battery 1 Grip the battery by the handle insert the key into the lock and turn it anticlockwise Now the battery is un locked Unlocking the battery 2 Tilt the battery sideways out of the Pedelec Place the battery down on a suitable surface This should be dry even and non flammable In doing so hold on tight to the batte...

Page 112: ...ger This is the only way to ensure that the hot air around the battery warmed during the charging operation can dissipate via the surrounding ventila tion slots 3 Connect the plug of the charger to the docking station The LED in the charger now lights up briefly in red and then permanently in green 4 Put the battery in the charger The battery and charger are connected The LED in the charger lights...

Page 113: ...kwise then pull it out to lock the battery in place 3 Make sure the battery is firmly in place Reinstalling the battery 5 Control panel and display 5 1 Basic functions Control panel On the left you will find the 1 upper and 3 lower arrow buttons The buttons have differ ent functions depending on the item of the settings menu at which you are located Between the arrow buttons is the 2 Set button It...

Page 114: ... system Display of kilometres covered during the day and overall Display of journey time during the current trip and the top speed reached on this trip The average speed during the current trip and the total distance covered 1 Speed 2 Power assist mode 3 Battery charge state 4 Remaining range indicator 5 Information area 1 4 5 2 3 5 1 1 Switching on off Press the power button to switch the Impulse...

Page 115: ...h a medium level of effort ERGO POWER SPORT ECO ECO This means the assis tance is only working with a low level of effort ERGO POWER SPORT ECO STANDBY Battery indicator still lights up If the battery charge state falls below a minimum level the assistance switches off via the motor If you do not move your Pedelec for 10 minutes the sys tem switches off automatically If you subsequently want to rid...

Page 116: ...defective Please contact your specialist cycle shop Battery communication error No connection between motor unit and battery a Connect the battery to the charger b Use a different battery c Have your specialist cycle shop check the control cable that runs from the battery plug to the motor unit Motor temperature is too high The motor has become too hot e g as a result of a long steep incline ridde...

Page 117: ...enu 5 2 2 1 Contrast You can leave the contrast of the display at its preset level or adjust it in 5 steps to between 35 and 20 by pressing the two arrow buttons The change in contrast is implemented immediately Pressing the Set button con firms your selection and then takes you back to the menu sub item display 5 2 2 2 Brightness You can leave the brightness of the display at its preset level or ...

Page 118: ...rmation relating to distance travelled and speed is dis played in kilometres km or miles mi Using the arrow buttons on the control panel select the option km or mi Pressing the Set button confirms your selection and then takes you back to the menu sub item display 5 2 2 6 Name Under the sub item Name you can enter a name or some text with a maximum of 21 characters which will be dis played when th...

Page 119: ...move in 1 cent steps Pressing the Set button confirms your selection and then takes you back to the menu sub item display 5 2 3 3 Fuel consumption You can enter the average fuel consumption which would arise from the use of a car You can set the consumption in half litre steps to between 0 and 20 litres Pressing the Set button confirms your selection and then takes you back to the menu sub item di...

Page 120: ...the exact setting Once you have found your ideal pedalling cadence you can ride without even having to change gear once The automatic mode adapts the gear ratio to the rider s preferred pedal ling cadence Mode buttons Manual mode Automatic mode Automatic selection of the pedalling cadence 5 2 4 2 Warning heart rate Under the sub item Warning heart rate you can set your optimal warning heart rate Y...

Page 121: ... de creases The orange LEDs indicate the exact setting You cannot shift through the entire gear ratio range of the NuVinci Harmony gears when the bike is sta tionary If you shift between gear ratios with a large differential when the bike is stationary the Harmony system will wait for the pedals or the bike to move 6 3 Troubleshooting Manual selection of the pedalling cadence TEXT CAUSE SOLUTION T...

Page 122: ...he Pedelec with Impulse drive contains a table which shows the speeds at which the motor is switched off 7 Assistance by the electric motor 7 1 Operating principle of assistance If you switch on the assistance and start pedalling the motor starts as soon as the rear wheel is turning The thrust delivered by the motor depends on three fac tors Your own pedalling effort The motor adapts to the force ...

Page 123: ...ER SPORT and ECO Chapter 5 1 4 Display of the power assist mode In the power assist mode ERGO the assistance provided depends on your heart rate In the power assist modes POWER and SPORT the as sistance works with a high or medium level of effort Of course the range is reduced as a consequence The ECO mode provides you with harmonic gentle as sistance and a long range It is advisable for beginners...

Page 124: ...attery you have to re charge it after 6 months 7 4 Riding your Pedelec efficiently You can monitor and influence the cost of your journeys with the Pedelec yourself You can reduce your consump tion and therefore costs by following the tips for increas ing the range The operating costs for power assist with an 11 Ah battery are calculated as follows A new battery costs roughly 599 euros Throughout ...

Page 125: ... the charger for one minute A reset occurs during which the battery management disables sleep mode for example After this the battery will work again Ideally you should charge the battery at a tem perature of between 10 C and 30 C It takes longer to charge the battery at low temperatures while the battery will not charge up at tempera tures higher than 30 C Ideally you should charge and store the ...

Page 126: ...t checked DISPLAY BATTERY CHARGE STATE 5 LEDs light up 100 84 4 LEDs light up 83 68 3 LEDs light up 67 51 2 LEDs light up 50 34 1 LED lights up 33 17 1 LED flashes 16 0 No LED lights up 0 5 LEDs flash quickly 0 or overloaded 1st LED flashes quickly Charging fault in a warm garage when the outside temperature is low In this case you should only fit the battery on your bike just before using it If y...

Page 127: ...f ageing and charging processes You can extend the service life of the battery by fully recharging it after every journey how ever short The Impulse Li ion battery has no memory effect You can also extend the service life of the bat tery by using the assistance selectively Ideally you should ride in low gears with a high pedal ling cadence 8 4 2 Checking the battery capacity If you press the red P...

Page 128: ... will discuss the next steps with you If you always ride with maximum motor output your motor will always require a higher current Higher currents cause the battery to age more quickly 8 6 Transportation and shipping of the battery 8 6 1 Transportation Never transport damaged batteries The safety of damaged batteries cannot be guaranteed Scratches and small chips in the housing do not constitute s...

Page 129: ...ut of the holder and charge it in the docking station This is recommended if it is cold outside in order to charge the battery in a warmer room The battery can be charged at temperatures between 0 C and 45 C Recharging Battery in the docking station Recharging Battery on the Pedelec 8 8 Disposal of batteries Batteries are not to be disposed of with domestic waste Consumers are legally bound to dis...

Page 130: ...from the motor of your Pedelec regularly ideally using a dry brush or a damp not wet cloth Running water such as that from a hose pipe or even a high pressure cleaner must not be used for cleaning The ingress of water can destroy the motor Therefore ensure that neither fluids nor moisture enter the motor at any time during cleaning 10 3 Cleaning the display The housing of the display may only be c...

Page 131: ...yweight 130 kg IMPULSE LI ION BATTERY Capacities 11 Ah 15 5 Ah 17 Ah Voltage 36 V 36 V 36 V Weight 2 85 kg 2 95 kg 2 95 kg MOTOR Brushless electric motor with gear unit and freewheel Output 250 W rated output 650 W maximum output Maximum torque at chainring 12 Nm rated torque 40 Nm maximum torque Gross weight of electric drive battery control unit Freewheel motor 11 Ah 15 5 Ah 17 Ah 6 65 kg 6 75 k...

Page 132: ...oy using your new Impulse Ergo Pedelec Copyright 2013 Derby Cycle Werke GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Subject to misprints errors and technical modifications ...

Page 133: ...VII User Manual Groove Pedelec English Derby Cycle Werke GmbH 2013 ...

Page 134: ...2 VII User Manual Pedelec Groove Battery and charger Battery lock 1 Battery 2 Battery lock 3 Motor unit 4 Control panel 5 Charger Motor unit Control panel 5 1 2 4 3 4 3 2 1 ...

Page 135: ...subsequently explained in detail supplemented by illustrations and diagrams More detailed information on your Pedelec is provided in Chapter 12 Technical data The information in this User Manual specifically refers to your Pedelec only For general information on the bike technology that features in your Pedelec for example refer to the General User Manual Even if you can t wait to go for your firs...

Page 136: ...play of power assist mode 10 5 4 Battery charge state indicator 10 6 Assistance by the electric motor 11 6 1 Operating principle of assistance 11 6 2 Distance 11 6 3 Riding your Pedelec efficiently 12 7 Battery 12 7 1 Straightforward charging 12 7 2 High degree of safety due to battery management 12 7 3 Straightforward storage 12 7 4 Battery information system 13 7 5 Battery charge state 13 7 6 Se...

Page 137: ...edelec place the battery back into the holder in the pannier rack by reinserting it from behind Once you have inserted the battery turn the key clockwise and then remove it other wise the battery will not lock into position 6 Make sure that the battery is securely posi tioned and that the key is no longer in the lock 7 Press the round switch on the side of the bat tery housing The red LED inside i...

Page 138: ...ally have to have a driving license unless you own a model with pushing assistance Chapter 2 2 Pushing assistance You do not legally have to have insurance No age restriction applies for a Pedelec The regulations governing the use of cycle paths are the same as for normal bikes These regulations apply to you wherever you are in the European Union It is possible that different regulations exist in ...

Page 139: ... Quick start You can also remove the battery from the holder and charge it in the docking station This is recom mended if it is cold outside in order to charge the battery in a warm room Hold the battery by the recessed grip at the back of the battery and turn the key anticlockwise This unlocks the battery and you can now remove it by pulling it backwards out of the Pedelec In do ing so hold on ti...

Page 140: ... on the battery to the right of the LEDs The greater the number of LEDs that light up the higher the charge state is LEDs on the battery 5 If the LED on the charger lights up green the battery is fully charged 6 To save power pull the charger plug out of the socket once the charging operation is complete You can also leave the charging cable plugged in once the charging operation is complete Howev...

Page 141: ...on to switch the control panel on and off On Off button If the model features pushing assistance the switch for this will be on the underside of the control panel Button for pushing assistance 5 1 On Off button Press the POWER button to switch the control panel on and off After it has been switched on the system is always in the medium power assist mode SPORT 5 2 Switches for power assist level Yo...

Page 142: ...king only with a low level of effort When using the eco mode and pedaling only lightly an irregular noise from the motor may be heard 5 4 Battery charge state indicator The battery charge state indicator is located below the row of LED indicators that displays the power assist mode Battery charge state indicator If all three battery charge state indicator LEDs are lit the battery charge is between...

Page 143: ...ral factors Ambient temperature If it is colder you will travel a shorter distance with the same battery charge To maximise the distance you can travel keep the battery in a heated room so that it is at room tem perature when you fit it on your Pedelec As the battery discharges when the motor is in use it generates enough heat to not lose too much of its power at low ambient temperatures Level of ...

Page 144: ...n Li Ion battery type for this application One of the main benefits of this type of battery is its low weight combined with a high capacity Li Ion batteries only weigh half as much as comparable nickel metal hydride or nick el cadmium batteries This means you carry less battery weight and more battery power 7 1 Straightforward charging There is no memory effect You can therefore fully recharge you...

Page 145: ...re the battery inside your house or in a warm garage when the outside temperature is low In this case you should only fit the battery on your bike just before using it If you are transporting your Pedelec by car take the battery out of its holder and transport it separately The battery should ideally be stored for longer periods with a charge of between 50 and 75 at a temperature of 10 C Charging ...

Page 146: ...of the battery According to the technical definition the battery is used if its capacity is only 60 in the new condition The battery of course also ages over time Even if you do not use your battery its capacity reduces In general the battery is expected to age at a rate of 5 per year Providing you can still cover the journey distances with the remaining battery capacity you can of course continue...

Page 147: ...first thing you must do before releasing the front wheel is to open the connection to the front wheel motor Undo the locking nut for the electrical connector which is located on the back of the fork Take the up per half of the connector in one hand and the lower half in the other and pull the two halves apart 1 Locking nut 2 Cable tie 1 2 The lower half of the connector and the power cable are fas...

Page 148: ...le genuine battery Live parts may be exposed when you open covers or remove parts Connection points may also be live Maintenance or repairs on the device when it is open and connected to the power supply must only be carried out by the specialist cycle shop When carrying out adjustments and maintenance or when cleaning the Pedelec avoid crushing cables or damaging them with sharp edges If risk fre...

Page 149: ...with planetary gear unit and freewheel Output 250 watts Maximum torque 35 Nm Weight of motor 2 88 kg Assist levels 70 150 250 watts Switch off speed 25 km h at all assist levels Control via speed sensor GROOVE LI ION BATTERY Voltage 36 V Capacities 9 Ah Watt hours 324 Wh Weight 2 4 kg ...

Page 150: ...using your new Pedelec with Groove drive Copyright 2013 Derby Cycle Werke GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Subject to misprints errors and technical modifications ...

Page 151: ...Original User Manual Xion Pedelec English ...

Page 152: ...rranty and service life 13 5 5 Storage 14 5 6 Shipping 14 5 7 Disposal 14 6 Charger 14 7 Control panel and display 15 7 1 Control panel 15 7 1 1 Switching on off 15 7 1 2 Pushing assistance 16 7 1 3 Arrow buttons 16 7 2 Display 16 7 2 1 Mounting and removal of the display 17 7 2 2 Menu availability 17 7 2 3 Battery charge state indicator 18 7 2 4 Remaining range indicator 18 7 3 Display symbols 18...

Page 153: ...ble if you are riding up hills carrying loads or riding into the wind You can decide yourself how much you want to use it The purpose of this User Manual is to help you get the most out of your Xion Pedelec and use it correctly Structure of the User Manual If you want to get started right away refer to the brief introduction in Chapter 4 Quick start The most important components of your Pedelec ar...

Page 154: ...gned for a maximum speed of 70 km h Exceeding this speed causes damage to the electrical components If you wish to make any adjustments to the ride char acteristics of your Pedelec please consult your spe cialist cycle shop 1 2 Statutory requirements The Pedelec like all other bikes must comply with the national regulations for road safety Please ob serve the relevant explanations and general info...

Page 155: ...ging the battery on the Pedelec In this case you must place the Pedelec so as to prevent any fire from spreading quickly exercise caution with carpeted floors Lithium reacts very strongly upon direct contact with water Caution is therefore required in the case of damaged batteries which have become wet They may catch fire Water should be used to extinguish any flames in the immediate vicinity but ...

Page 156: ...delec with the round socket cover In this way no dirt can enter the contact socket 1 6 1 The Pedelec and your car If you transport your Pedelec on a bike rack ensure that it is designed for the higher weight of a Pedelec In order to relieve the load on the rack and protect the battery from climatic conditions it must be transported inside the car 1 6 2 The Pedelec on trains In Germany you can take...

Page 157: ...elec 7 2 Composition of the vehicle Motor Seatpost Saddle Seatpost clamp with quick release lever or screw Pedal Frame 1 Top tube 2 Seat tube 3 Down tube Fork Display Battery on down tube or seat tube Wheel Control panel Handlebar ...

Page 158: ... release device For opening the quick release lever must be folded back through 180 you will see the lettering OPEN For clos ing fold the quick release lever back in through 180 you will see the lettering CLOSE Open Close As a rule of thumb you can be confident that the saddle clamp is sufficiently secure if the quick release lever can only be closed using the heel of the hand and a certain level ...

Page 159: ...ess the battery down into the holder until the locking mechanism engages Charging the battery Installing the battery Now turn the key clockwise and remove it The battery is now locked in place Locking the battery 6 b Seat tube battery If you removed the battery for charging reinsert the battery into the holder on the Pedelec from the left hand side Tilt the battery out wards at an angle of roughly...

Page 160: ...it is on the Pedelec Chapter 4 Quick start Alternatively you can take the battery out of its holder and charge it in a separate location This is recommended if it is cold outside in order to charge the battery in a warmer room The battery can be charged at temperatures between 0 C and 45 C Charging the battery 5 1 1 Removing the battery 1 Insert the key into the lock and turn it anticlockwise The ...

Page 161: ... it again The charger tests the battery and performs readjustments if required If the LED on the charger still flashes take the charger and battery to your specialist dealer who will test the device and replace it if required Charging the battery 5 To save power pull the charger plug out of the socket once the charging operation is complete Damaged batteries may not be charged and fur ther use is ...

Page 162: ...attery which includes five LEDs and a battery key The LEDs light up as soon as you press the battery key Information about the charge state and capacity of the battery is provided based on the number of LEDs that light up and the way in which they light up Down tube battery battery charge state 5 2 1 Checking the charge state Press the battery key briefly the LEDs light up and display the current ...

Page 163: ...battery with 5 Ah on the first day 2 Ah on the second day and 4 Ah on the third day the sum is 11 Ah The battery has thereby completed one charge cycle According to the technical definition the battery is exhausted when less than 60 of the initial capacity is available Providing you can still cover the journey distances with the remaining battery capacity you can of course continue using it If the...

Page 164: ... personnel If you would like to return your battery for replacement please always arrange this via your specialist cycle shop Specialist cycle shops can have the battery picked up free of charge and in compliance with dangerous goods legisla tion 5 7 Disposal Batteries are not to be disposed of with domestic waste Consumers are legally bound to dispose of used or dam aged batteries at the location...

Page 165: ...middle of the handlebar The con trol panel can be found on the handlebar grip Control panel and display 7 1 Control panel The three buttons each have different functions depending on the item of the settings menu in which you are located 7 1 1 Switching on off Press the diamond button to switch the Xion system on After a few seconds the welcome screen appears followed by the start menu From there ...

Page 166: ... becomes weaker each time you press it If none of the arrows are highlighted in white the user is in the neutral assist mode This means no energy recovery and no assistance 7 2 Display The display in the middle of the handlebar is divided into five different display panels At the top on the right is your current 1 speed On the left is a display showing the 2 assist level you have selected or the l...

Page 167: ...gned with one another In the process you can clearly feel the display lock into place At the same time ensure that the display is correctly aligned Removal Turn the display approx 30 degrees anticlockwise on the display holder In doing so the electrical connections are undone and the display can be removed Mounting the display 7 2 2 Menu availability When the M is visible on the display you can ca...

Page 168: ...inutes the system switches off automatically If you subsequently want to ride using the assistance you will have to switch it back on using the diamond button 7 2 4 Remaining range indicator To the right of the display of the power assist mode the distance in km over which you can still travel with power assist is displayed This is the remaining range indicator Charge state indicator 1 Battery ful...

Page 169: ...leshoot ing Communication fault 7 4 Programming and settings After switching on the Xion system you can switch to the programming mode by pressing the diamond button This only works when the Pedelec is at a standstill This is al ways possible when the M is visible on the display You are taken to the menu sub items Back Tour Reset Assist mode Brake assist Push assist Settings You can select the men...

Page 170: ...at stretches Max torque Temperature stability Range Tour mode Riding pleasure for long flat slightly hilly stretches Max torque Temperature stability Range Eco mode Less torque constant output on hills longer range Temperature stability Range Max torque Data only relevant for journeys on hilly stretches On a flat stretch temperature stability is also assured in Tour mode Boost mode The Eco mode is...

Page 171: ... button takes you back to the settings 7 4 4 Push assist In order to activate the pushing assistance for the first time after switching on move the rear wheel 30 centi metres in any direction The pushing assistance moves the Pedelec slowly at a maximum speed of 6 km h without you having to turn the pedals e g if you are manoeuvring in a tight space or are pushing your Pedelec out of a basement gar...

Page 172: ...oon as the rear wheel is turning The thrust delivered by the motor depends on three factors Your own pedalling effort The motor adapts to the force you apply If you pedal harder e g uphill or when setting off the power sensor detects this and delivers more power than if you were only pedalling gently The assis tance increases proportionally if you pedal harder 7 4 5 2 Time Under the item Time you ...

Page 173: ...more distinct this assistance characteristic becomes The level of assistance you have selected In the highest assist level Boost the motor as sists you with the highest output and therefore also uses the most energy If you have selected the low est assist level Eco you receive the least amount of assistance but have the battery s maximum range at your disposal How fast you ride When you set off on...

Page 174: ...our and the assist levels 1 to 3 when riding over longer distances Furthermore you can reduce the build up of heat by riding with higher pedalling cadences Temperature symbol The charge state of the battery must be no higher than 90 When the battery is fully charged energy recovery does not work Instead the fol lowing symbol is displayed 8 1 2 Braking assistance The braking assistance should make ...

Page 175: ...re Please consult your specialist cycle shop about this The distance you can travel also decreases if the brakes are rubbing Battery capacity The range also depends on the current capacity of the battery Chapter 5 2 2 Checking the capacity Topography You pedal harder when riding uphill This is de tected by the power sensor which then allows the motor to work harder Under ideal conditions the range...

Page 176: ...c or the battery has fallen out A damaged battery must neither be charged nor used for another application Contact your specialist cycle shop the battery may need to be replaced Range of the battery seems low Capacity of the battery cells depends on the temperature Protect the battery from heat by standing your Pedelec in the shade for example Battery almost empty Recharge your battery Battery fau...

Page 177: ...es off This phenomenon occurs very rarely in batteries which are approaching empty Recharge the battery Temperature is too high The motor is too hot Allow your system to cool down No application of battery power Check the battery contacts and the wiring Motor is not in contact with the system Check the connector of the motor cable and the wiring Motor is not in contact with the system Clean the co...

Page 178: ...ght and the rear wheel is therefore heavier than normal Disconnecting the cable Never hold or carry the rear wheel by the cable This poses the danger of the cable breaking 6 On the left axle side of the motor there is a detachable component for torque support Place this to one side so that it is not lost 10 2 Installing the rear wheel 1 Place the torque support on the left axle side of the motor s...

Page 179: ...side This could cause the battery to switch off 11 2 Motor Dirt should be removed from the motor of your Pedelec regularly ideally using a dry brush or a damp not wet cloth Running water such as that from a hose pipe or even a high pressure cleaner must not be used for clean ing The ingress of water can destroy the motor Therefore ensure that neither fluids nor moisture enter the motor at any time...

Page 180: ...d output 650 W maximum output Torque 12 Nm rated torque 41 Nm maximum torque Gross weight of electric drive battery control unit 11 Ah 15 5 Ah 7 8 kg 7 8 kg Control Via torque sensor and speed sensor in the motor XION LI ION BATTERY Capacities 11 Ah 15 5 Ah Voltage 36 V 36 V Gross weight 2 85 kg 2 85 kg ...

Page 181: ...delec with Xion drive Copyright Derby Cycle Werke GmbH Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Raleigh Univega GmbH Subject to misprints errors and technical modifications ...

Page 182: ...FF M PH KM H Reichweite AM M PM W H MIN MPH KM H RESET TU RBO SP ORT S TO UR EC O OFF M PH KM H Reichweite AM M PM W H MIN MPH KM H Drive Unit Intuvia PowerPack 300 PowerPack 400 Charger 0 275 007 021 0 275 007 023 1 270 020 909 0 275 007 907 0 275 007 511 0 275 007 512 0 275 007 522 en Original instructions OBJ_BUCH 2087 001 book Page 1 Thursday August 22 2013 11 14 AM ...

Page 183: ...M H Reichweite AMM PMW H MIN MPH KM H RESET T U R B O S P O R T S T O U R E C O O F F M PH KM H Reichweite AMM PMW H MIN MPH KM H TURBO SPORT TOUR ECO OFF MPH KM H Reichweite AMM PMWH MIN MPH KM H 3 2 1 7 8 9 d b c a f g e 6 5 4 OBJ_BUCH 2087 001 book Page 2 Thursday August 22 2013 11 11 AM ...

Page 184: ... eBike Systems 0 276 001 SPI 22 8 13 ECO M PH KM H Reichweite KM H RESET ECO M PH KM H Reichweite KM H 17 13 14 11 12 18 5 1 7 m m 10 4 3 15 16 B A OBJ_BUCH 2087 001 book Page 3 Thursday August 22 2013 11 11 AM ...

Page 185: ...0 276 001 SPI 22 8 13 Bosch eBike Systems 4 A1 C1 A9 C6 C7 A8 A6 A5 A5 A7 A2 C7 C6 A4 A3 A3 A4 A6 OBJ_BUCH 2087 001 book Page 4 Thursday August 22 2013 11 11 AM ...

Page 186: ... 5 Bosch eBike Systems 0 276 001 SPI 22 8 13 A8 A5 A6 A9 A1 A2 A5 A6 A7 7 D C OBJ_BUCH 2087 001 book Page 5 Thursday August 22 2013 11 11 AM ...

Page 187: ... el ensamblaje del enchufe ya que el resultado puede ser riesgo de incendio o sacudidas eléctricas Pour un fonctionnement sûr reportez vous au manuel Risque de choc électrique Utiliser en lieu sec uniquement A utiliser uniquement avec les batteries des systèmes d assistance électrique D eBike de Bosch autres batteries risqueraient d éclater et de causer des blessures corporelles et des dommages Ne...

Page 188: ... 7 Bosch eBike Systems 0 276 001 SPI 22 8 13 A3 C5 C6 A8 C6 A2 C3 C2 A4 F E OBJ_BUCH 2087 001 book Page 7 Thursday August 22 2013 11 11 AM ...

Page 189: ...0 276 001 SPI 22 8 13 Bosch eBike Systems 8 C5 C5 A2 A8 C7 C7 C6 C6 G OBJ_BUCH 2087 001 book Page 8 Thursday August 22 2013 11 11 AM ...

Page 190: ... zugelassen wurden Der Gebrauch anderer Akkus kann zu Verletzungen und Brandgefahr füh ren Bei Gebrauch anderer Akkus übernimmt Bosch keine Haftung und Gewährleistung Nehmen Sie keinerlei Veränderungen an Ihrem eBike System vor oder bringen Sie keine weiteren Produkte an welche geeignet wären die Leistungsfähigkeit Ihres eBike Systems zu erhöhen Sie verringern hiermit in der Regel die Lebensdauer ...

Page 191: ...hraube 16 Gewinde M3 8 mm lang von unten in das dafür vorgesehene Gewinde der Halte rung Montieren Sie die Halterung wieder auf dem Lenker Geschwindigkeitssensor überprüfen siehe Bild B Der Geschwindigkeitssensor 17 und der dazugehörige Spei chenmagnet 18 müssen so montiert sein dass sich der Spei chenmagnetbeieinerUmdrehungdesRadesineinemAbstand vonmindestens5 mmundhöchstens17 mmamGeschwindig kei...

Page 192: ...iencomputer aus der Halterung Wirdetwa10 minlangkeineLeistungdesAntriebsabgerufen z B weil das eBike steht schaltet sich das eBike System aus Energiespargründen automatisch ab Anzeigen und Einstellungen des Bedien computers Energieversorgung des Bediencomputers Sitzt der Bediencomputer in der Halterung 4 ist ein ausrei chend geladener Akku in das eBike eingesetzt und das eBike System eingeschaltet...

Page 193: ...nktion Schiebehilfe Anfahrhilfe darf ausschließ lich beim Schieben bzw Anfahren des eBikes verwen det werden Haben die Räder des eBikes beim Benutzen der Schiebehilfe keinen Bodenkontakt besteht Verlet zungsgefahr Zum Einschalten der Schiebehilfe Anfahrhilfe drücken Sie die Taste WALK 14 an der Bedieneinheit und halten sie gedrückt Der Antrieb des eBikes wird eingeschaltet Die Schiebehilfe Anfahrh...

Page 194: ... shall not assume any liabil ity and warranty DonotmakeanymodificationstoyoureBikesystemor fit any other products which would be suitable for in creasing the performance of your eBike system This normally reduces the lifetime of the system and risks dam age to the drive unit and the bike There is also a risk of los ingtheguaranteeandwarrantyclaimsonthebikeyouhave purchased By handling the system i...

Page 195: ... sensor 17 is not properly connected the speed indication f will fail and the eBike drive will operate in emergency mode In this case loosen thescrewofthespokemagnet 18 and fas ten the spoke magnet to the spoke in such a manner that it runs past the mark of the speed sensor at the correct clear ance When the speed is still not being indicated in the speed indication f after this please refer to an...

Page 196: ... again To recharge the internal battery pack insert the HMI into the holder 4 a battery pack must be inserted in the eBike Switch the eBike battery pack off by its On Off button see battery pack operating instructions The HMI can also be charged via USB connection Open pro tective cap 8 for this Using a matching USB cable connect the USB port 7 of the HMI to a commercially available USB charger or...

Page 197: ...is switched off Lights off appears for ap prox 1 s in the text indication d The illumination symbol c is displayed when the light is on Switchingthedrivinglightonandoffhasnoeffectontheback lightingofthedisplay Thebacklightingofthedisplayisactive as soon as the system or the display is switched on Speed and Distance Indication The speed indication f always displays the current speed The following f...

Page 198: ...med only by an authorised bike dealer Code Cause Corrective Measure 410 One or more buttons of the HMI are blocked Check if any buttons are blocked e g from dirt or debris Clean the buttons if required 414 Connection problem of the operating unit Have connections and contacts checked 418 One or more buttons of the operating unit are blocked Check if any buttons are blocked e g from dirt or debris ...

Page 199: ...harger into the battery pack If the problem persists contact your Bosch eBike dealer 602 Internal battery pack error Restart the system If the problem persists contact your Bosch eBike dealer 603 Internal battery pack error Restart the system If the problem persists contact your Bosch eBike dealer 605 Battery pack temperature error The eBike is outside of the permissible temperature range Switch o...

Page 200: ...d equipment luggage For this reason it is not possible to precisely predict the range before commencing a trip General rules For the same motor output of the eBike drive The less power or force that you have to bring about to reach a cer tainspeed e g throughoptimaluseofthegears theless energy the eBike drive will consume and the greater the range for a battery pack charge Thehighertheassistancele...

Page 201: ...no longer usable and according to the European Guideline 2006 66 EC defec tive or used battery packs batteries must be collected separately and disposed of in an environmentally correct manner The integrated battery pack in the HMI may only be removed for disposal Opening the housing shell can damage or de stroy the HMI Please return battery packs that are no longer usable to an authorised bicycle...

Page 202: ...ritations or burns Battery packs must not be subjected to mechanical im pacts There is a risk that the battery pack will be damaged Vapours can escape in case of damage and improper use of the battery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Charge the battery pack only with original Bosch bat tery chargers When usi...

Page 203: ...trol indi cator which enables charging only within a temperature range between 0 C and 40 C When the battery pack is not within the charging tempera ture range three LEDs of the charge control indicator A3 flash Disconnect the battery pack from the charger until its temperature has adjusted Do not connect the battery pack to the charger until it has reached the allowable charging temperature Charg...

Page 204: ...is also switches off the eBike system When no power output of the eBike drive is requested for ap prox 10 minutes e g because the eBike is parked and no buttonofthedriveHMIoroperatingunitispressed theeBike system and thus the battery pack automatically switch off to save energy The battery pack is protected against deep discharging over charging overheating and short circuiting through the Elec tr...

Page 205: ...ns If necessary an expert for hazardous materials can be consulted when preparing the item for shipping Dispatch battery packs only when the housing is undamaged Tape or mask off open contacts and pack up the battery pack insuchamannerthatitcannotmovearoundinthepackaging Inform your parcel service that the package contains danger ous goods Please also observe the possiblity of more de tailed natio...

Page 206: ...attery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Supervise children This will ensure that children do not play with the charger Childrenorpersonsthatowingtotheirphysical sensory or mental limitations or to their lack of experience or knowledge are not capable of securely operating the charger may only use thischarger...

Page 207: ...g proce dure The battery can be charged with and without the HMI When chargingwithouttheHMI thechargingprocedurecanonlybe observed on the battery charge control indicator When the HMI is connected the back lighting of the display is switched on at low luminosity and Charging appears in the text display The HMI can be removed during the charging procedure or it can also be fitted after the charging...

Page 208: ...to household waste Only for EC countries According to the European Guideline 2012 19 EU for Waste Electrical and Elec tronic Equipment and its implementation intonationalright batterychargersthatare no longer usable must be collected sepa rately and disposed of in an environmental correct manner Subject to change without notice Cause Corrective Measure Two LEDs of the battery pack flashing Battery...

Page 209: ... Reichweite AM M PM W H MIN MPH KM H RESET TU RBO SP ORT S TO UR EC O OFF M P H K M H Reichweite AM M PM W H MIN MPH KM H Drive Unit Intuvia PowerPack 300 PowerPack 400 Charger 0 275 007 020 0 275 007 022 1 270 020 906 0 275 007 907 0 275 007 509 0 275 007 510 0 275 007 513 0 275 007 514 en Original instructions OBJ_BUCH 2074 001 book Page 1 Wednesday August 14 2013 12 16 PM ...

Page 210: ...M H Reichweite AMM PMW H MIN MPH KM H RESET T U R B O S P O R T S T O U R E C O O F F M PH KM H Reichweite AMM PMW H MIN MPH KM H TURBO SPORT TOUR ECO OFF MPH KM H Reichweite AMM PMWH MIN MPH KM H 3 2 1 7 8 9 d b c a f g e 6 5 4 OBJ_BUCH 2074 001 book Page 2 Wednesday August 14 2013 12 19 PM ...

Page 211: ...eBike Systems 0 276 001 SAI 14 8 13 ECO M PH KM H Reichweite KM H RESET ECO M PH KM H Reichweite KM H 17 13 14 11 12 18 5 1 7 m m 10 4 3 15 16 B A OBJ_BUCH 2074 001 book Page 3 Wednesday August 14 2013 12 19 PM ...

Page 212: ...0 276 001 SAI 14 8 13 Bosch eBike Systems 4 A1 C1 A9 C6 C7 A8 A6 A5 A5 A7 A2 C7 C6 A4 A3 A3 A4 A6 OBJ_BUCH 2074 001 book Page 4 Wednesday August 14 2013 12 19 PM ...

Page 213: ... 5 Bosch eBike Systems 0 276 001 SAI 14 8 13 A8 A5 A6 A9 A1 A2 A5 A6 A7 7 D C OBJ_BUCH 2074 001 book Page 5 Wednesday August 14 2013 12 19 PM ...

Page 214: ...el ensamblaje del enchufe ya que el resultado puede ser riesgo de incendio o sacudidas eléctricas Pour un fonctionnement sûr reportez vous au manuel Risque de choc électrique Utiliser en lieu sec uniquement A utiliser uniquement avec les batteries des systèmes d assistance électrique D eBike de Bosch autres batteries risqueraient d éclater et de causer des blessures corporelles et des dommages Ne ...

Page 215: ... 7 Bosch eBike Systems 0 276 001 SAI 14 8 13 A3 C5 C6 A8 C6 A2 C3 C2 A4 F E OBJ_BUCH 2074 001 book Page 7 Wednesday August 14 2013 12 19 PM ...

Page 216: ...0 276 001 SAI 14 8 13 Bosch eBike Systems 8 C5 C5 A2 A8 C7 C7 C6 C6 G OBJ_BUCH 2074 001 book Page 8 Wednesday August 14 2013 12 19 PM ...

Page 217: ... not assume any liabil ity and warranty DonotmakeanymodificationstoyoureBikesystemor fit any other products which would be suitable for in creasing the performance of your eBike system This normally reduces the lifetime of the system and risks dam age to the drive unit and the bike There is also a risk of los ingtheguaranteeandwarrantyclaimsonthebikeyouhave purchased By handling the system imprope...

Page 218: ...cation f after this please refer to an authorised bicycle dealer Operation Initial Operation Requirements The eBike system can only be activated when the following requirements are met A sufficiently charged battery pack is inserted see operat ing instructions of the battery pack The HMI is properly inserted in the holder see Inserting and Removing the HMI page English 2 The HMI is properly connec...

Page 219: ...indicator g indicates the charge condition of the eBike s battery pack and not the charge condition of the HMI s internal battery pack The charge condition of the eBike s battery pack can also be read from the battery pack s LEDs On indicator g each bar of the battery pack symbol is equiva lent to a capacity of approx 20 TheLEDsofthecharge controlindicatoronthebat tery extinguish The capacity for ...

Page 220: ... reset Clock Current time odometer Display of the total distance travelled with the eBike not resettable To switch between the indication functions press the i button 1 on the HMI or the i button 11 on the operating unit until the desired function is displayed To reset Distance Trip time and Avg Speed switch to any of the three functions and then press and hold the RESET button 6 until the indicat...

Page 221: ...rsists contact your Bosch eBike dealer 450 Internal software error Restart the system If the problem persists contact your Bosch eBike dealer 490 Internal error of the HMI Have the HMI checked 500 Internal error of the drive unit Restart the system If the problem persists contact your Bosch eBike dealer 502 Illumination error Check the light and the associated wiring Restart the system If the prob...

Page 222: ...ycle even with eBike drive please observe the operating instruc tions of your eBike Independent of the type of gearing it is recommended to briefly interrupt the pedaling while changing gears This makes changing gears easier and reduces the wear of the drive train By selecting the right gear you can increase the speed and range with the same pedaling effort 602 Internal battery pack error Restart ...

Page 223: ...an author ised bicycle dealer After sales Service and Customer Assistance IncaseofquestionsconcerningtheeBikesystemanditscom ponents please refer to an authorised bicycle dealer Forcontactdataofauthorisedbicycledealers pleasereferto www bosch ebike com Transport The battery packs are subject to the Dangerous Goods Legis lation requirements Private users can transport undamaged battery packs by roa...

Page 224: ...itations or burns Battery packs must not be subjected to mechanical im pacts There is a risk that the battery pack will be damaged Vapours can escape in case of damage and improper use of the battery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Charge the battery pack only with original Bosch bat tery chargers When usin...

Page 225: ...ol indi cator which enables charging only within a temperature range between 0 C and 40 C When the battery pack is not within the charging tempera ture range three LEDs of the charge control indicator A3 flash Disconnect the battery pack from the charger until its temperature has adjusted Do not connect the battery pack to the charger until it has reached the allowable charging temperature Charge ...

Page 226: ...s also switches off the eBike system When no power output of the eBike drive is requested for ap prox 10 minutes e g because the eBike is parked and no buttonofthedriveHMIoroperatingunitispressed theeBike system and thus the battery pack automatically switch off to save energy The battery pack is protected against deep discharging over charging overheating and short circuiting through the Elec tro...

Page 227: ...s If necessary an expert for hazardous materials can be consulted when preparing the item for shipping Dispatch battery packs only when the housing is undamaged Tape or mask off open contacts and pack up the battery pack insuchamannerthatitcannotmovearoundinthepackaging Inform your parcel service that the package contains danger ous goods Please also observe the possiblity of more de tailed nation...

Page 228: ...attery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Supervise children This will ensure that children do not play with the charger Childrenorpersonsthatowingtotheirphysical sensory or mental limitations or to their lack of experience or knowledge are not capable of securely operating the charger may only use thischarger...

Page 229: ...g proce dure The battery can be charged with and without the HMI When chargingwithouttheHMI thechargingprocedurecanonlybe observed on the battery charge control indicator When the HMI is connected the back lighting of the display is switched on at low luminosity and Charging appears in the text display The HMI can be removed during the charging procedure or it can also be fitted after the charging...

Page 230: ...o household waste Only for EC countries According to the European Guideline 2012 19 EU for Waste Electrical and Elec tronic Equipment and its implementation intonationalright batterychargersthatare no longer usable must be collected sepa rately and disposed of in an environmental correct manner Subject to change without notice Cause Corrective Measure Two LEDs of the battery pack flashing Battery ...

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