Kalfire W100/61F Installation And Instructions Manual Download Page 1

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Installation

and instructions

Closed wood-burning fireplaCes

DON’T COMPROMISE.

Summary of Contents for W100/61F

Page 1: ...Installation and instructions Closed wood burning fireplaces DON T COMPROMISE EN ...

Page 2: ......

Page 3: ...losed Models Kalfire W45 48F Kalfire W53 50R Kalfire W60 51F Kalfire W65 38C Kalfire W66 48S Kalfire W70 33F Kalfire W71 620F Kalfire W80 52T Kalfire W85 40F Kalfire W90 47C Kalfire W90 47S Kalfire W100 61F Kalfire W105 47F Kalfire W105 47T Kalfire W120 38F Version December 2018 Language English 3 ...

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Page 5: ...3 5 4 2 Rear flue connection of Kalfire W53 50R 24 5 4 3 Reducer ring 24 5 5 Mounting the damper optional 24 5 6 Adjusting the fireplace 25 5 6 1 Practical connection examples combustion air and convection 26 5 7 Baffle plates 27 5 8 Fireplace testing 30 5 9 Placing and finishing the fireplace surround 30 5 10 Finishing the Kalfire W53 50S W66 48S and W90 47R5 10 models 31 6 Lighting the fireplace...

Page 6: ...tions have been translated from a Dutch document which is the original document Disclaimer All rights reserved No part of this manual may be copied distributed or translated into other languages in full or in part without the prior written permission of Kalfire Kalfire reserves the right to make changes to the manual Kalfire however cannot provide any warranty implicitly or explicitly for this man...

Page 7: ...out without Kalfire s written permission to do so If the fireplace passes into new ownership If the fireplace has not been installed and or utilised in accordance with the Installation and User Manual Should deviation from the Kalfire specifications have occurred in any way or form during installation of the Kalfire specified concentric flue duct system Damage attributable to external influences s...

Page 8: ...erial can be calculated from the graph supplied by the manufacturer 10 Some heat insulation materials can be used for pre construction and heat insulation This way you can significantly reduce the built in depth Cover heat insulating materials made from stone and clinker fibre so they are not subject to wear otherwise loose particles may be blown by the airflow into the mounting area Other heat in...

Page 9: ...132 Rear panel cm Side panel cm Roof cm Base cm Rear panel cm Side panel cm Roof cm Base cm Rear panel cm Side panel cm Roof cm Base cm Rear panel cm Side panel cm Roof cm Base cm W45 48F 5 5 9 2 6 2 7 5 3 2 2 1 4 1 5 5 9 W53 50R 10 10 9 2 6 2 7 5 3 2 2 1 4 1 10 10 9 W60 51F 5 5 9 2 6 2 7 5 3 2 2 1 4 1 5 5 9 W65 38C 5 5 9 2 6 2 7 5 3 2 2 1 4 1 5 5 9 W66 48S 10 10 9 2 6 2 7 5 3 2 2 1 4 1 10 10 9 W7...

Page 10: ...uilding materials Figure 4 Cross section of a Kalfire W65 38C model in combination with flammable materials 2 3 Kalfire front model in combination with flammable materials e g a wooden wall During installation pay attention to the distance to the flammable building materials Flammable materials must be protected and or insulated by insulation material The minimal thickness a of the material depend...

Page 11: ...Flammable materials must be protected by insulation material that is at least 5 cm thick Kalfire W65 38C The distance from the back or the side of the fireplace to the insulation material must be a minimum of 10 cm DANGER The floor on which you place the Kalfire W65 38R must consist of non flammable materials The floor in front of the door opening must be protected to a distance of at least 50 cm ...

Page 12: ...he fireplace Wood storage Careful Always ensure that you store dry wood For the wood to obtain the ideal moisture content all types of wood must be stored for roughly 2 to 3 years in a dry sheltered and well ventilated area For example under a canopy adjacent to the house A cellar or garage without proper ventilation is not a suitable storage area Also the wood should be stored chopped otherwise t...

Page 13: ...ire W models are suitable for burning dry wood Fresh air is led into the wood burning fireplace for combustion in two different ways via a primary air regulation this works automatically with the aid of a built in thermostat and a secondary air regulation the user can shift this to influence the flames with the help of a special key supplied with the fireplace When the wood burning fireplace is us...

Page 14: ... pins with a yellow sticker on the front from the convection casing 3 sided fireplaces and room divider see Appendix B corner fireplace Kalfire W65 38C see Appendix C corner fireplace Kalfire W90 47C see Appendix D 3 Check the following components for proper functioning Raising and lowering the lifting door Forward tilting action or sliding of door for cleaning Secondary air regulation Adjustment ...

Page 15: ...on 5 1 1 extreme right position maximum supply of combustion air extreme left position air supply closed fire slowly is extinguished if the flames do not react or do not react enough to the change in the secondary air regulation it may be worthwhile considering installing an external damper on the fireplace 3 Close all windows and doors after about 50 minutes of burning and switch off any air cons...

Page 16: ... at the rear A or bottom A This combustion air is guided into the combustion chamber via de secondary air regulation B and the primary thermostat C where it is used as primary or secondary combustion air Primary combustion air P The thermostat automatically regulates this airflow With a cold fireplace the thermostat ensures that the air enters the combustion chamber via the lower spoiler As the fi...

Page 17: ...Figure 14 Detail of open valve Figure 15 Detail of closed valve Figure 16 Kalfire W with door opened 17 ...

Page 18: ...ount the connecting collar at the rear of the fireplace 2 Demount the cover plate at the base of the fireplace and fit it at the rear at the site of the connecting collar 3 Mount the connecting collar onto the base of the fireplace at the site of the cover plate Figure 17 Moving the fresh air connection 5 2 2 Fresh air connection without connecting collar front models If there is not enough space ...

Page 19: ... aluminium hoses Ø150 mm 4 1 25 m long and 4 0 62 m 2 hoses of 2 5 m to be divided into 4 hoses and 1 hose of 2 5 m to be divided in 16 clamping strips 4 grills outer dimensions 35 cm 20 cm recess dimensions 33 cm 16 5 cm with 2 connecting collars Ø150 mm Mantel iron this must be sawn to the correct size Roll of felt for making an expansion joint between the metal of the mantle iron and the casing...

Page 20: ... outer dimensions 35 cm 20 cm reserve dimensions 33 cm 16 5 cm with 2 connecting collars Ø150 mm Mantel iron this must be sawn to the correct size Felt roll to create an expansion joint between the metal of the mantle iron and the surround The convection set can be ordered separately from Kalfire Instead of a grating openings e g recessed plinths can be used Do not reduce the convection openings P...

Page 21: ... The chimney calculation is suitable for the Kalfire W Kalfire cannot guarantee the proper functioning of the fireplace if your configuration does not comply with the chimney calculation CAREFUL Many elbows and or horizontally mounted components of the flue duct can create substantial resistance Connecting the fireplace to the existing chimney The operational height of the flue must be at least 4 ...

Page 22: ... the draught Use the Kalfire stainless steel double walled flue duct for this purpose Kalfire advises you not to use larger flue diameters than the connection present on the Kalfire Using a larger flue diameter can result in the following problems Too fast and uncontrolled combustion Irregular flames Reduced heat output Use a draught hood if there is a flue with a too strong draught that can cause...

Page 23: ... of the convection casing 2 The connection piece is now visible and the four bolts can be unscrewed 3 Turn the connecting piece 180 4 Press the punched cover out of the convection casing this cover is used to close off the upper connection 5 Mount the upper part back onto the fireplace 6 Place the cover onto the opening on the top 7 Continue with the connection of the fireplace Points for attentio...

Page 24: ...7S is Ø250 Ø300 When choosing the flue duct bear in mind Kalfire W65 38C Connection to a Ø200 flue duct is only possible with a chimney duct of minimum 4 5 metres and maximum 6 metres long Kalfire W90 47S Connection to a Ø300 flue duct is only possible with a chimney duct of a minimum 4 5 metres and a maximum 6 metres long 5 5 Mounting the damper optional The fireplace is standardly delivered with...

Page 25: ...ot bolt to set the precise height Range 3 cm Use this method to set the fireplace perfectly level Kalfire front and tunnel fireplaces Rough adjustment Unscrew the two bolts and roughly set the height Range 38 cm Do not forget to replace the two bolts Fine adjustment Screw the adjustment foot bolt to set the precise height Range 3 cm Use this method to set the fireplace perfectly level 25 ...

Page 26: ... or with the chimney breast The convection system is only in contact to the room in which the fireplace is installed Situation 3 The combustion air cannot be connected directly to the fireplace this air must be taken from the room the fireplace is installed in This mainly occurs in an existing situation in which the combustion air can only be taken from the room the appliance is in The convection ...

Page 27: ...s used with an open door WARNING Always use adequate personal protective equipment gloves safety goggles and work clothing during installation and maintenance of the fireplace CAREFUL When reducing a baffle plate do not cut away too much The plate must still be able to rest on the support bracket Kalfire W45 48F Kalfire W70 33F and W105 47F 1 Remove the baffle plate and see if this solves the prob...

Page 28: ...f the baffle plate CAREFUL A maximum of 6 cm can be removed from the baffle plate Kalfire W100 61F 1 Remove the baffle plate and see if this solves the problem If the problem still occurs then something else is the cause If removing the plate solves the problem proceed with the next step 2 Use a saw or knife to cut away a 1 cm wide strip at the front of the baffle plate CAREFUL A maximum of 6 cm c...

Page 29: ...terns in the room where the 3 sided fireplace has been installed Too low ignition temperature CAREFUL The Kalfire W53 50R is not suitable to be used as an open fireplace Only open the door of the firebox if strictly necessary e g to add logs Kalfire W80 52T and W105 47T 1 First remove all baffle plates 6 pieces If this solves the problem it is a good idea to adjust the baffle plates Proceed with s...

Page 30: ...l iron to the actual fireplace but to the side of the surround or use tie rods to attach it to the ceiling or wall 4 Ensure that the thickness of the surround above the door of the fireplace does not exceed 11 cm Otherwise the fireplace will be too deeply recessed and it will be difficult to operate and or clean the door 5 Finish the surround using materials that do not contain any plastic substan...

Page 31: ...2 EN13229 A2 Output kW 9 2 6 5 13 6 6 13 2 6 12 8 16 0 7 4 14 8 8 8 17 6 8 8 17 6 Flue gas mass flow g s x 14 04 11 3 10 3 12 7 13 2 17 34 15 9 Heat output 84 80 81 80 83 81 80 81 Flue gas temperature C 238 230 260 282 302 257 255 245 CO at 13 O2 0 073 0 09 0 08 0 09 0 1 0 06 0 09 0 08 CO2 content 10 831 8 09 10 1 10 5 10 6 9 72 8 8 9 46 Dust content at 13 O2 mg nm 22 33 13 34 11 17 22 11 NOx at 1...

Page 32: ... 4 Dust content at 13 O2 mg nm 35 20 10 30 12 8 25 NOx at 13 O2 mg nm 94 138 111 112 119 150 CnHm at 13 O2 mg nm 82 93 49 78 65 110 Min chimney draft Pa 13 13 12 12 12 11 Insulation Side panel cm 5 10 10 5 Insulation according to AGI Q 132 Table 1 page 4 Rear panel cm 5 10 10 10 10 10 Base insulation cm 0 0 0 0 0 0 Roof insulation cm 9 9 9 9 9 9 Flue exit connection mm 180 250 200 250 200 250 Comb...

Page 33: ...l doors and windows in order to reduce the odour nuisance Proper ventilation also reduces the risk of discolouration Below are some tips from the Dutch decorative heating guild see www sfeerverwarmingsgilde nl faq Minimise the use of candles and oil lamps and keep the wick as short as possible Candles and oil lamps produce considerable amounts of soiling and unhealthy soot particles in your home W...

Page 34: ...considerable length of time Using the secondary air regulation you can regulate the amount of air led to the fire via the top spoiler see Section 6 3 2 This works best when the primary air valve is closed after approximately 50 minutes of burning 6 3 2 Secondary air You can regulate the flames yourself via the secondary air control which is located on the right side of the fireplace 1 Insert the s...

Page 35: ...ireplace with an open or a closed door is that each use has a different air requirement To optimally regulate the required air when using the fireplace with an open door the fireplace is equipped with a fresh air valve patented at the rear The fresh air valve ensures that the air required to maintain proper airflow is always used in the most efficient way when the door is open The valve redirects ...

Page 36: ... combustion By shifting the secondary air regulation see Section 6 3 2 you can limit the influence of the weather conditions WARNING Never leave an open fire burn without supervision any sparks could cause a fire Open the damper if present completely Only use the appliance as an open fireplace if there is enough draught in the flue Preferably use the fireplace with a closed door as this is better ...

Page 37: ... up the fire with new wood as soon as the flames have disappeared and the logs are beginning to glow no smoke development Open the door slowly to prevent smoke escaping into the room because of the sudden draught Do not add more than 2 to 3 logs for maximum weight see Table 6 Place the logs as follows Kalfire W45 48F Place the two logs into a V shape The Kalfire W45 48F can be used both as an open...

Page 38: ...3 logs that are approx 27 cm long in the centre of the fireplace as shown in the illustration below Kalfire W60 51F The three logs are approximately 25 cm long Kalfire W70 33F Two logs are 15 16 cm long the third is 33 cm 38 ...

Page 39: ...orizontal log is on top of the two vertical logs The three logs are approximately 29 cm long Kalfire W85 40F and W105 47F The three logs are approximately 25 cm long Kalfire 85 The three logs are approximately 32 cm long Kalfire 105 Kalfire W66 48S Position the logs in an A shape with the horizontal log on top of the two vertical logs 39 ...

Page 40: ...on the logs in an A shape with the horizontal log at the base Kalfire W80 52T and W105 47T Position four logs that are approximately 30 cm long in a cross shape in the centre of the fireplace Once the logs have burned position new logs on the glowing bed in the same way as explained above Take the amount of wood indicated per hour into account see Section 6 5 40 ...

Page 41: ... both baffle plates have been removed The degree to which you can successfully use the fireplaces open greatly depends on the flue duct and the draught it exerts 6 7 Operating the damper optional Depending on the situation an external damper can be connected by a Kalfire approved installer to the fireplace see Section 3 6 CAREFUL It is not necessary to install a damper in all situations After the ...

Page 42: ...re and during the heating season As time passes tarnish can form on the inside of the glass This can be removed by using a moist cloth or non scratching cleaning detergent ceramic glass cleaner Do not use corrosive or abrasive substances for cleaning the fireplace Damage to enamel is not included in the warranty Small damaged can be removed by using heat resistant enamel This enamel is available a...

Page 43: ...lfire front and tunnel fireplaces 1 In one smooth movement turn the handle completely from right to left 180 degrees The glass pane is now unlocked 2 Carefully tilt the glass pane forwards using the small hole in the top right hand corner of the glass pane The glass pane will remain open at an angle of about 45 degrees 3 To close the door again tilt it back and turn the key to the right The firepl...

Page 44: ... or rear of the fireplace near the short glass side Kalfire W66 48S W90 47S and W53 50R 1 Press the entire lifting door down firmly 2 In one smooth movement turn the lever upper centre of the glass in the convection casing 180 degrees to the left until the lever is in the horizontal position again 3 The door is now released and can be moved forward Take hold of the door by the glass or the steel e...

Page 45: ...cords This will damage the cord Remove persistent soiling by dipping a damp cloth into the ash Do not use detergents that contain ammonia Ammonia will damage the sealing cords Ensure that no glowing particles come into contact with the sealing cord This will damage the cord 7 6 2 Cleaning the firebox Your fireplace is suitable for burning dry wood which burns best in its own ashes This combustion ...

Page 46: ...if necessary Check if the flue chimney is blocked Odour nuisance The curing of the enamel The flue chimney is blocked Method of burning Ventilation insufficient supply of fresh air When the fireplace is used for the first time a chemical odour is released due to the enamel being cured Check if the flue chimney is blocked Ensure that the flue duct is sufficiently warmed up before opening the liftin...

Page 47: ...he door cord is sticking against the surround Draught Extreme winds and temperature differences Check the play in the air supply and or exhaust valve of the fireplace Skamol bricks plates broken No action necessary Cracks in the inner housing do not influence the operation of the fireplace 47 ...

Page 48: ... n P8 003 2015 Kalfire W60 51F n P8 020 2014 Kalfire W65 38C n P8 054 2015 Kalfire W66 48s n P8 017 2015 Kalfire W70 33F n P8 025 2011 Kalfire W71 620F n P8 070 2015 Kalfire W80 52T n P8 001 2015 Kalfire W85 40F n P8 048 2010 Kalfire W90 47C n P8 004 2013 Kalfire W90 47S n P8 066 2010 Kalfire W100 61F n P8 019 2015 Kalfire W105 47T n P8 007 2010 Kalfire W105 47T and are in accordance with the appl...

Page 49: ...anel of the fireplace 2 Remove the 2 M8 bolts 3 Remove the 2 logs 4 Replace the cover panel Appendix B Transport security of 3 sided fireplaces and room divider Removing the transport security Kalfire W 3 sided fireplaces and room divider 49 ...

Page 50: ...pendix C Remove transport security of Kalfire W65 38C 1 Remove the 4 screws Take off the plate 2 Remove the 2 M6 nuts and the 2 M8 nuts 3 Remove the security supports 4 Reattach the plate with 4 screws 50 ...

Page 51: ...emoving the transport security Kalfire W90 47C 1 Unscrew the 6 screws from the cover plate and remove it 2 Remove the 2 M6 and the 2 M8 bolts 3 Remove the security plate 4 Close the cover plate with 6 screws 6x 51 ...

Page 52: ... 0 kW N A 107 80 80 W60 51F A 13 2 kW N A 107 81 81 W65 38C A 13 0 kW N A 109 82 78 W66 48S A 13 3 kW N A 106 80 80 W70 33F A 12 0 kW N A 106 80 80 W71 62F A 16 0 kW N A 110 83 79 W80 52T A 16 8 kW N A 106 80 80 W85 40F A 14 8 kW N A 107 81 79 W90 47C A 14 9 kW N A 106 80 78 W90 47S A 18 0 kW N A 109 82 80 W100 61F A 17 6 kW N A 106 80 78 W105 47F A 17 6 kW N A 107 81 81 W105 47T A 17 6 kW N A 103...

Page 53: ...2 Remove the screws from the back cover and take it off 1 2 1 Remove the screws from the square cover plate and take this off 2 Remove the screws from the cover ring then remove the ring and the round cover plate 3 Unscrew the nut No 13 on the flue gas connection but do not remove 4 Remove the connection piece 1 1 2 2 3 4 53 ...

Page 54: ... the 4 screws around the pivoting head of the flue gas outlet with an Allen key do not remove 3 Turn the flue gas flue backwards 4 Slide the connection piece into the pivoting head of the flue gas outlet 5 54 ...

Page 55: ...late 3 Slide the second cover ring over the connection piece and secure this 4 Mount the round cover plate onto the top of the appliance 7 6 Points for attention Make sure that you can clean the horizontal portion of the rear connection The horizontal portion may not exceed 50 cm 3 2 1 4 55 ...

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Kalfire W100/61F, Installation And Instructions Manual

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