background image

 

 
 

 

5

  1

 

Installation instructions 

 

1.1

 

Instructions 

Prior to connecting the gas log fire, please carefully observe the 
following instructions: 

 

 

Connecting of this gas log fire must be carried out exclusively by a 
registered installer and this in accordance with the national and/or 

local regulations. Before installing the appliance, gas facilities have to 

be constructed in accordance with the regulations. 

 

 

Protective devices fitted in the gas log fire and in the gas control unit 
may never be switched off in case of a failure, nor may these be 

bypassed or altered. Before completion of the appliance, your installer 

has to check its correct functioning. Factory-set protective devices 

may never be altered. 

 

 

Before connecting the appliance to the gas the pressure on the main 
at the appliance has to be checked. 

 

 

If there is a mechanical exhaust system present in the house, this 
should be taken into account at the installation, e.g. concerning air 

supply and flue evacuation. The regulations for air supply and flue 

evacuation are defined in the GAVO(gas installation prescriptions). 
According to GAVO most important devices can be classified as 

follows: 

 

A.

 

Naturally ventilated houses

 

ƒ

 

For the required air supply we refer to the national or 
local regulations which are dependant of the output of the 
appliance. We recommend an air supply of Ø150 mm to 
the underside of the burner. 

ƒ

 

Construction of a controlled flue gas regulator. 

ƒ

 

The flue tube must discharge into "outlet area I or II",  in 
accordance with annex 1. If this is not the case than a 
fan*, suitable for combustion gasses, has to be fitted on 
the flue duct. 

 

B.

 

In case of mechanical ventilation.

 

ƒ

 

Construction of a lockable and controlled air supply of at 
least 15 cm² per kW maximum output. 

ƒ

 

Construction of a controlled flue gas regulator. 

 

 
 

 

6

ƒ

 

Flue gasses have to be evacuated by means of  a fan*  
designed for flue gasses. 

ƒ

 

The appliance has to be equipped with a flow protection, 
thermal shut off safety or oxistop.  

 

* A fan suitable for evacuation of flue gasses has to be used. Kal-Fire 

recommends the EXHAUSTO-RSVG-fans (Inatherm). 

 

1.2

 

General requirements 

 

A.

 

The flue must be in an excellent condition, it must be regulary cleaned 
and it has tob e made out of heat resistant material. For gas log fires the 
flue tube diameter is to be at least Ø180 mm and Ø 250 mm at the 
most. In order to avoid any condensation and to favour draught, we 
recommend equipping the flue with a stainless steel flexible pipe 
minimum diameter Ø180 mm and maximaal diameter  Ø 250 mm. The 
diameter of the flue can be determined with means of the graphics in 
annex 3. 

 

B.

 

The fireplace in which the built in fire will be mounted has to be made 
out of heat resistant material and must have such dimensions that 
expansion of the steel construction is warranted. 

 

C.

 

The fireplace has to be equipped with a Ø 200 mm fresh air supply, 
directly from the outside, with mouth directly underneath the burner 
(combustion air  burner cooling). 

 

D.

 

The gas control system and electronic parts must be mounted outside of 
the radiation area of the burner, especially when mounting a gas log fire 
in a sunken casing. In the case that the electrical components are within 
the range of the radiation area sufficient insulation has to be placed, so 
that the electronics become maximum 40 °C and the gas control system 
maximum 60 °C. 

 

E.

 

Under no circumstances, electric components may be opened. Moreover, 
cutting through or altering the length of connection cables is only 
allowed in consultation with Kal-Fire BV. 

 

 

ATTENTION:    The warranty is not applicable if the the under D & 
E mentioned requirements are not satisfied !! 

Summary of Contents for TWIN 38x15

Page 1: ...NTROL UNIT 7 2 6 ASSEMBLY OF THE RADIOGRAFIC GAS CONTROL UNIT 8 2 7 POSITIONING OF THE CHIPS AND LOGS 11 2 8 EXTRA ACCESOIRES 14 2 8 1 OPTIONAL SET OF LOGS 14 2 8 2 THE FLOORBURNER 14 3 TECHNICAL DATA 16 3 1 3 1 TWIN 38 15 16 3 2 3 2 TWIN 50 15 16 3 3 3 3 TWIN 80 15 16 4 OPERATING INSTRUCTIONS 17 4 1 MANUAL CONTROLLED APPLIANCES 17 4 1 1 LIGHTING THE BURNERS 17 4 1 2 EXTINGUISHING THE BURNERS 18 4...

Page 2: ...RICAL CONNECTION WITH FAN 31 ANNEX 3 GRAFIC FOR CALCULATION FLUE DUCT 32 4 Inleiding The open gas log fire from the TWIN series of the brand KAL FIRE you have purchased is a product of which you will enjoy great pleasure in heating year after year We recommend checking the appliance at delivery for possible transport damage Carefully read the accompanying instructions before installing or taking t...

Page 3: ...least 15 cm per kW maximum output Construction of a controlled flue gas regulator 6 Flue gasses have to be evacuated by means of a fan designed for flue gasses The appliance has to be equipped with a flow protection thermal shut off safety or oxistop A fan suitable for evacuation of flue gasses has to be used Kal Fire recommends the EXHAUSTO RSVG fans Inatherm 1 2 General requirements A The flue m...

Page 4: ...he ultrasonic gas control unit The appliance is standardly delivered connected to the gas control unit and has to be connected to the gas tap not included as following Connect the gas supply 12 mm to the gas control unit 12 mm clamp Test leak tightness of the system by means of soapsuds or leakage testing spray Check the protection system by activating the security the appliance should go out 8 As...

Page 5: ...connect an EXHAUSTO RSVG fan For this purpose the electrical layout has to be changed to the the plan in annex 2 An extra wire is include for this purpose and has to be connected as below Step 1 Remove plug 1 Step 2 Insert the delivered plug onto the cable tree Step 3 Connect the other four cables to the EFC 21 EFC 25 10 ATTENTION This receiver has tob e mounted outside of the burner s radiation a...

Page 6: ...n place it is best to position the rearmost log first and also the two logs on either side The chips can then be laid on the logs There will then be plenty of air under these logs which will produce a better glow Tip 3 You may partly cover the pilot light cap but you must be able to see that the pilot light is burning at all times This will produce a more realistic effect Caution The chips must no...

Page 7: ...ra accesoires 2 8 1 Optional set of logs For the TWIN 5015 extra accessoires can be ordered It is possible to order an optional set of logs This is the optional set of logs 2 8 2 The floorburner It is possible to built the gas log fire in a sunken casing An advantage of this is that it is included with a controlled air supply and a burner plate as a cover 1 3 2 4 5 ...

Page 8: ... AT CH GB IT Propaan Type B11 B21 B11 B21 B11 B21 B11 B21 B11 B21 Gas P G20 20 mbar G20 20 mbar G25 25 mbar G25 25 mbar G25 20 mbar G20 20 mbar G30 37 mbar Gascat I2L I2E I2ELL I2H I3P Input 17 45 kW 18 38 kW 15 53 kW 15 17 kW Max min 2 14 0 73 m3 h 1 94 0 83 m3 h 1 92 0 78 m3 h 0 61 0 23 m3 h Branderdruk 23 8 mbar 18 8 mbar 19 0 mbar 36 7 mbar 18 38 kW 1 94 0 75 m3 h 18 8 mbar Model NL BE FR DE A...

Page 9: ... in until the pilot light is burning steadily This can take longer straight after mounting because the gas pipe still has to fill with gas When the pilot light is burning keep the knob 1 pressed in for approximately another 20 seconds otherwise repeat the above operation 1 2 Figure 11 Manually controlled appliance 18 Now release the knob 1 If the pilot light does not keep burning wait for 3 minute...

Page 10: ...e knob 3 If the pilot light does not keep burning wait for 3 minutes and then repeat the above steps Now turn the knob 3 fully in the opposite direction as far as the position with the big flame You can now adjust the height of the flames with the remote control Figure 13 For higher flames press in the top knob 6 and the left hand knob 8 simultaneously For lower flames press in the bottom knob 7 T...

Page 11: ...inimum You can adjust the burners higher and lower with no 1 and no 2 Resetten the appliance If still no flame is detected after 30 seconds of sparking the automated burner unit safety lock will be activated You can reset the automatic burner unit by means of the remote control and or a reset knob on the automatic burner unit itself This procedure may have to be repeated several times when the app...

Page 12: ...ng blown away This could be because the chips are lying in front of the pilot light Reposition them and try again Check whether the distance between ionization pen and thermocouple is not too great to spark across If necessary bend closer Nee No Ja Yes No Yes No Contact your dealer Check whether the gas tap is open or that there is a blockage in the gas supply No No Yes Yes Does the microswitch sh...

Page 13: ... on Ignition sparks and pilot light comes on but does it also stay on Burner bed comes on The TWIN burns very blue It needs 30 minutes in order to heat up completely Please contact your dealer about other problems Does pilot light go out directly Is a red lamp alight reset knob on the gas control unit or does the fire not react Can you hear a click when you press the remote control Check that igni...

Page 14: ... starting on the date of purchase which must be clearly and distinctly stated on the sales invoice The attached warranty registration card should be carefully completed and returned to Kal Fire B V 3 The warranty does not cover the ceramic glass or external physical and chemical effects during transit storage or assembly 4 If a problem should however occur within the warranty period due to a manuf...

Page 15: ...ed or different ones are placed on the burner bed 7 If this warranty certificate together with the original dated proof of purchase cannot be produced likewise if it appears that the details in this proof of purchase have been manipulated date deleted made illegible changed etc 30 Annex 1 Outlet area s Schuin dak Dakhelling 23 Plat dak Schuin dak Dakhelling 23 I I III III 0 5 m 0 5 m 0 8 m I Flat ...

Page 16: ...e buttons High en X 2 1 TTB 230V Inatherm Chimney Fan Fan dP Pressure differential NO NC C L Nre PE Inatherm EFC21 L N PE 8 9 10 11 12 13 14 15 POWER 2 1 GNYE START IN AIR INLET RELEASE OUT STEP 2 OUT 1 2 3 4 5 P D S F A N 6 7 S M G X1 1 11 X1 2 1 8 9 11 4 13 Earth to gasregulator 2 1 GNYE L N GND Power Earthing Phase terminal Y1 Y2 32 Annex 3 Grafic for calculation flue duct 0 2 0 3 0 4 0 5 0 6 0...

Reviews: