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KAKA Industrial TGK-08 Operation Manual Download Page 7

3. IDENTIFICATION

A. Saw frame

I. Coolant valve controls

B. Arm

J. Coolant pan

C. Light

K. Work stop

D. Blade guide scale

L. Vise clamping (optional)

E. Quick feeder

M. Control panel

F. Column

N. Electric box

G. Motor

O. Speed switch

H. Material support

P. Cylinder for vise clamping (optional)

Q. Blade tension (optional: hydraulic)

B

A

E

D

G

F

N

L

K

J

I

H

O

M

C

P

Figure 1

Q

Summary of Contents for TGK-08

Page 1: ...METAL CUTTING BAND SAW MODEL TGK 08 TGK 4220 TGK 14 TGK 4235 TGK 16 TGK 4240 Operation manual...

Page 2: ...ns 10 5 1 Vise 10 5 2 Coolant system 11 5 3 Cutting fluid 12 5 4 Blade guide 12 5 5 Blade selection 13 5 6 Blade speed 14 5 7 Feed rate 14 5 8 Telltale chips 15 5 9 Blade tension 16 5 10 Manual workpi...

Page 3: ...ryday eyeglasses only have impact resistant lenses they are not safety glasses 9 Always wear an noise approved respirator when operating machinery that products dust Wood dust is a carcinogen and can...

Page 4: ...20 Use a grounded extension cord rated for the machine amperage Undersized cords overheat and lose power Replace extension cords if they become damage 21 Always disconnect from power source before se...

Page 5: ...thumbs in line with the cut Hands could be crushed in vise or by falling machine components or cut by the blade 39 Entanglement hazards don t operate this band saw without blade guard in place Otherwi...

Page 6: ...0 9 4115 x 34 x 1 1 5000 x 41 x 1 3 Feed speed Hydraulic variable speed Hydraulic variable speed Hydraulic variable speed Clamping system Mechanical optional hydraulic clamping system Mechanical opti...

Page 7: ...Light K Work stop D Blade guide scale L Vise clamping optional E Quick feeder M Control panel F Column N Electric box G Motor O Speed switch H Material support P Cylinder for vise clamping optional Q...

Page 8: ...button until it pops out to reenergize the system Also works as a standard off button E Hydraulic system switch turn the hydraulic system on if you don t start this button the machine will not work F...

Page 9: ...tral position when the vise arrive the expect position please turn handle to neutral position C Clamping turn the handle to this position the vise will go close to the workpiece please turn the handle...

Page 10: ...contact surfaces that are coated Note Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery Don t use gasoline or petroleum products to...

Page 11: ...rks before cutting you can operate the machine according to below operation step Put the workpiece on the worktable make the workpiece close to the vise then move the workpiece to the proper position...

Page 12: ...workpiece by hand wheel or hydraulic cylinder A You clamp the workpiece by the hand wheel as picture 5 B It has a small hydraulic cylinder to tighten the vise you need to clamp the workpiece by the h...

Page 13: ...removing the front panel 2 Thoroughly clean and remove any foreign material that may have fallen inside the reservoir during shipping 3 Fill the reservoir with your choosen cutting fluid solution and...

Page 14: ...als with a bi metal blade use a water soluble cutting fluid B For cutting stainless steels high carbon and high alloy metals brass copper and mild steels use neat cutting oil commonly undiluted minera...

Page 15: ...situation so you get the best blade to match your needs Here we offer a variety of selections for your reference as below chart Shape Size Suggestion tooth Less than 40mm 8 or 6 10T 40 80mm 6T or 4 6T...

Page 16: ...to 1 position for low speed turn the blade speed switch to 0 position the saw will stop run turn the blade speed switch to 2 position for high speed see figure 1 B For variable blade speeds turn the...

Page 17: ...cutting material the bow will feed down according to the feed rate which you set The quick feed can save a lot of time for operator 5 8 Telltale chips Usually you can use high blade speed and feed ra...

Page 18: ...t have proper blade tension are 1 the blade stalls in cut and slips on the wheels 2 the blade frequently breaks from being too tight Note Loosen blade tension at the end of each day to prolong blade l...

Page 19: ...se to drive the roller run and move the workpiece forward until the workpiece touch the workstop then clamp the vise Or turn the hand wheel counterclockwise to move the workpiece back see figure 15 6...

Page 20: ...or not check if oil is enough or not ensure that the fluid and oil is always enough Monthly check Make lubricant is enough on guide surface and lubricating points bearing in idle blade wheel should be...

Page 21: ...by fluid if the oil is not enough please inject the hydraulic oil For example please use 46 hydraulic oil in summer and 32 hydraulic oil in winter Turn on the oil pump to make the clamping cylinder to...

Page 22: ...eed and small teeth spacing 5 Adjust where blade just does not slip on wheel 6 Place blade in correct with work after motor is started 7 Adjust wheel alignment 8 Adjust guide bearings 9 Weld again not...

Page 23: ...too high 3 Gears need lubrication 4 Cut is binding blade 5 Gears aligned improperly 1 Reduce tension on blade 2 Reduce tension on drive belt 3 Check oil bath 4 Decrease feed and speed 5 Adjust gears...

Page 24: ...Too much speed or feed 2 Blade is too coarse 3 Blade tension loose 1 Decrease speed or feed 2 Replace with finer blade 3 Adjust blade tension Blade is twisting 1 Cut is binding blade 2 Too much blade...

Page 25: ...9 Electrical drawing breakdown part list 9 1 Electric drawing TGK4220...

Page 26: ......

Page 27: ...9 1 Breakdown TGK4220...

Page 28: ......

Page 29: ...bolt M12x45 1 38B Lock washer 10 2 13 Bush 1 39 Coolant valve 1 14 Left blade guard 1 40 Cap screw M6x16 8 15 Flat washer 6 4 41 Slotted set screw with flat point M6X5 3 16 Button head screw M6X10 4 4...

Page 30: ...M6x16 6 94 Side plate 1 68 Plate 2 95 Cap screw M5x10 1 68A Washer 6 6 96 Front panel 1 69 block 1 97 Hex bolt M10x30 4 70 Slid block 1 98 Lock washer 10 4 71 End cap for idler wheel 1 99 Washer 10 4...

Page 31: ...racket rear 1 129 Work stop rod 1 116 Bolt M10x50 4 130 Stop block 1 117 Lock washer 10 4 131 Hex bolt M6x16 1 118 Washer 10 4 132 Ring 1 119 Nut M8 1 133 Hex bolt M6x16 1 120 Bracket 1 134 Oil reserv...

Page 32: ...9 2 Electric drawing TGK 4235 TGK 4240...

Page 33: ......

Page 34: ...9 2 Breakdown TGK4235...

Page 35: ......

Page 36: ...ap for drive wheel 1 37 Copper pipe 6x10 1 12 Hex bolt M16x40 2 38 Hex bolt M10x50 1 13 Oil filler 1 39 Coolant valve 1 14 Blade guide front right 1 40 Cap screw M6x16 8 15 Washer 6 30 41 Slotted set...

Page 37: ...1 91 Lock washer 10 12 64 Cap screw M10x45 7 92 Bush 1 65 Hex bolt M12x65 3 93 Big washer 10 1 66 Bolt 3 94 Bolt M10x20 1 67 Cap screw M6x16 7 95 Lock washer 6x22 2 68 Plate 2 96 Screw M10x45 4 69 blo...

Page 38: ...117 Pin 4x22 1 139 Front plate 2 118 Bolt M8x22 1 140 Slight glass for hydraulic oil 1 119 Bracket 1 141 Slight glass for coolant fluid 1 120 Vise jaw bracket rear 1 142 Column 1 121 Cap screw M12x80...

Page 39: ...9 3 Breakdown TGK4240...

Page 40: ......

Page 41: ......

Page 42: ...40 Filter screen 1 12 Right column 1 41 Bow 1 13 Top balance bracket 1 42 Hex bolt M12x70 7 14 Screw M10x35 2 43 Screw 7 15 Hex bolt M10x35 4 44 Cylinder for blade tension 1 16 Cylinder for clamp 1 4...

Page 43: ...70 Screw M6x20 14 99 Spring 2 71 Seat 1 100 Screw 2 72 Hex bolt M12x45 8 101 Block 2 73 Flange plate 1 102 Pin 6x50 2 74 Key 16x60 1 103 Bolt M6x10 2 75 Drive wheel 1 104 Blade guide front left 1 76 E...

Page 44: ...lade cover 2 118 Screw rod 1 121 Right cover 1 119 Left blade cover 1 Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time wit...

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