KAKA Industrial BS-75G Assembly & Operating Instruction Download Page 4

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EN 292-2 1991 Safety of machinery. Basic concepts and general principles for design.

Specifications and technical principles.

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EN418

1994

Safety of machinery. Emergency stop devices

functional aspects-design

principles.

- EN 983

1996

Safety requirements related to systems and components for hydraulic and

pneumatic transmissions.

- EN 1037

1995

Safety of machinery. Isolation and energy dissipation

Prevention of

unexpected start-up.

-

EN 1088

1995

Safety of machinery- Interlocking devices with and without guard-

locking. General principles and provisions for design.

- EN 60204-1 1998 Safety of machinery. Electrical equipment of machines. Part 1: General

requirements Sa.

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EN 60204-2 1990

Electrical equipment of industrial machines. Part 2: Item designation

and examples of Drawings, diagrams, tables and instructions.

89/336/EEC Directive on electromagnetic compatibility

as amended by the 92/31/EEC

96/68/EEC

93/97/EEC and 93/68/EEC

The following Standards apply:
-EN 50081-1

General Standard for emission levels

-EN 50082-2

General Standard for immunity

73/23/EEC Low Voltage Directive

as amended by the 93/68/EEC Directive

4.2 DESCRIPTION OF THE MACHINE AND ITS COMPONENTS

The band sawing machine produced by us has a sturdy frame made from welded and painted
sheet-steel. The upper surface is designed to allow the complete draining away of the cutting fluid.
The band holding bow is made of cast-iron and has generous dimensions

providing the cutting

unit with the necessary strength and precision. The vice unit is also made of cast-iron and clamps
the material to be cut securely. The bar-stop device allows the length required to be preset and a
constant level of performance for repeated cuts. The blade-holding bow is firmly attached to a
reduction unit built onto the motor and to the base by means of a joint which allows 45° rotation to
the right and cutting movement with manual feed. The coolant pump is fitted to the machine base.
A changeover switch is used to start the machine and to select motor rotation speed and therefore
cutting speed. The control lever

fitted with an ergonomic hand-grip and activation button with

safety release action, reduces fatigue during operation to a minimum. The blade is protected by a
guard with interlock which covers the upper area and the hand wheels and by two adjustable lower
guards which protect the operator from ejected shavings and coolant. The machine is supplied
with a set of service spanners.

4.3 Intended and unsuitable uses of the machine
The band sawing machine has been designed and built to cut bars, structural steel and
ferrous metal pipes in accordance with the instructions contained in this manual. Therefore,
the cutting of other materials is not permitted: if the above recommendations are not
observed

the machine could be damaged and the health and safety of the operator put at

Summary of Contents for BS-75G

Page 1: ...METAL CUTTING BAND SAW MODEL BS 75G Assembly Operating Instruction...

Page 2: ...D THE OPERATING INSTRUCTIONS CAREFULLY 2 INFORMATION ABOUT MAINTENANCE ASSISTANCE 2 1 GUARANTEE The products are guaranteed against material and manufacturing defects for a period of 12 months from th...

Page 3: ...g off and dismantling 3 2 INDEX OF DRAWINGS DIAGRAMS AND TABLES ENCL TYPE DESCRIPTION ENCL NO CHAP Table Cutting capacity Selection of blade cutting machine 1 9 3 Drawings Handling and transportation...

Page 4: ...g away of the cutting fluid The band holding bow is made of cast iron and has generous dimensions providing the cutting unit with the necessary strength and precision The vice unit is also made of cas...

Page 5: ...vement indoors also indicated on the drawing 1 Encl 1 Keep the machine in its normal position and avoid turning it upside down If the machine is fastened to the pedestal stability will be greatly redu...

Page 6: ...tention to the earth wire Connect the machine make sure that the rotation of the circular blade is in the direction shown by the arrow on the guard 7 5 CUTTING COOLANT For the cooling of the circular...

Page 7: ...ever and press the button 218 The blade will not start turning C Position the blade carefully on the piece to be cut Then increase the pressure in order to accelerate the cutting operation without usi...

Page 8: ...n bodies into the motor cover and to not supply the machine with voltage by tampering with the safety microswitches or main switch G Take the necessary precautions to avoid the machine being started b...

Page 9: ...Cleaning of the coolant tank The coolant tank can be cleaned by simply removing the crucible 13 which supports the motor pump DRAW 8 ENCL 6 Empty the coolant from the tank and collect the coolant in...

Page 10: ...arm 016 31 1 48 Bearing 6208 2RS 073 11 1 17 49 18 moving saw blade guide fastening washer 018 31 1 50 Handwheel D 30 M6x10 062 35 2 19 Rotating pin 019 31 1 51 Micro push plate 066 31 1 20 Vice beari...

Page 11: ...M6x10 DIN913 048 95 2 80 Screw TPSCEI M8x16 DIN 7991 251 95 2 114 Bearing 608 2RS 055 35 4 81 Hex Socket grub screw M6x10 DIN914 081 95 1 115 Screw TCEI M6x8 DIN 912 135 95 2 82 116 83 Hex Socket gru...

Page 12: ...sformer 20 VA 042 90 1 208 Emergency button 085 90 1 218 Handle button 1 209 Fitting for cables PG 13 5 215 90 2 219 Cover box 067 90 1 220 Electrical cable 016 77 1 221 Screw TCCC M4x14 DIN 7981 295...

Page 13: ...or the purpose of a possible recycle of the materials and for the environment safety The following table is given for your guidance steel Light alloy Cast iron Bronze copper plastic various bolts cyli...

Page 14: ...BAND SAW...

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