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kaivac

TM

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1 1

kaivac

cleaning

systems

TM

1.6  b

AtteRy

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nfoRMAtion

1.0  Getting Started

Battery Specifications

Weight

With Box, 11 lbs. (4,9 kg)

Body Material

Injection Mold Polypropylene

Dimensions (H x W x D)

18 x 7 x 5 in. (45,7 x 17,8 x 12,7 cm)

Voltage

36V DC

Battery Capacity

15 A-hr

Battery Current

15 A DC

Battery Type

Lithium-Ion

Approx. Run Time BOL (Beginning of Life)

60 minutes

Approx. Run Time EOL (End of Life)

35 minutes (discontinue use and take to recycling center)

Battery Box Receptacle

IP65 / IP67 (not required for UL)

Run Time Hour Meter

Acts as “odometer for battery” and runs only when motor switch is ON

Approx. Charge Cycles

400 @ 100% discharge / 500 @ 80% discharge

Cut off Voltage (fully discharged)

30V

Charger Specifications

Approx. Charge Time

5.5 hours

Charger Amps

4 Amps

Charge Voltage

42V DC

Charger Voltage

110-240VAC / 36VDC (240VAC version only needs correct plug for wall outlet)

Charging Robustness

No special instructions

Battery Charge Memory

None

Battery Charge Gauge

Yes, LED Indicator

Approx. Charge Cycles

400 @ 100% discharge / 500 @ 80% discharge

Storage/Inventory:

Storage & Operation Ambient Temp

32

0

F (0

0

C) to 80

0

F(27

0

C)

Storage & Shipping Charge

40-60% Charge (35-38VDC)

Keep Batteries at Room Temperature: 

That means storing between 32 and 80 degrees F (00C to 270C). The worst thing that can happen to a lithi-

um-ion Battery is to have it exposed to elevated temperatures. 

Batteries Lose Capacity Over Time: 

Batteries naturally deteriorate over time whether being used or not. Batteries deteriorate at a rate of 10% run 

time per year. 

Fully Discharge vs. Partial Discharge and the Effect on Battery Cycles: 

Unlike lead acid batteries typically used in auto scrubber, the Kaivac Battery 

is not damaged by fully discharging. The BMS (Battery Management System) has a cutoff voltage of 30V which protects the Battery from experi-

encing full discharge. Running the Battery to full discharge will reduce the amount of charge cycles. The expected hours of use are approximately 

600 hours. For example, if running to full discharge, you would expect 400 cycles. If you run to 80% discharge, then you would expect to get more 

cycles (500 cycles).

Extended Storage: 

It is recommended to discharge to 40% capacity (35V) and store in a cool location (between 320F to 800F or 00C to 270C). 

Hour 

Battery Gauge: 

The Kaivac Batteries come with a built-in Battery Gauge or “Fuel Gauge” which shows the approximate run time remaining.

Disposal: 

Properly dispose of Battery at a local recycling location. 

T: 

0121 351 4444 

   

E:

 [email protected] 

   

W: 

www. rawlins.co.uk

Summary of Contents for UNIVAC

Page 1: ...kaivac cleaning systems TM UNIVAC OPERATOR PARTS MANUAL 2020 Kaivac Inc All rights reserved P N MANUALXCU ...

Page 2: ...ook Ave Hamilton OH 45015 NOTE Specifications and parts are subject to change without notice Release No Date Revision Description 1 03 11 20 Initial design release of MANUALXCU 2 06 18 20 Edit to 4 1 4 2 and 4 3 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 3: ...tions Battery Operated Continued 10 1 6 Battery Information 11 2 0 Operation 2 1 Filling the Unit 12 2 2 Quick Change Power Pack Battery Charging 12 2 3 UniVac Operation 13 2 4 Emptying Vacuum Tank 14 3 0 Maintenance 3 1 Quick Change Power Pack Battery Electrical Diagram 15 3 2 AC Corded Electrical Diagram 16 4 0 Parts Diagrams and Specifications 4 1 Vacuum Tank Assembly Parts Diagram 17 4 2 Vacuu...

Page 4: ...chasing a Kaivac product Please take a few moments to register your product at kaivac com warranty Why register Ensure your warranty coverage Simplify warranty service in the future with your information on file Be the first to know about upgrades issues new options and special offers T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 5: ...s the replacement of the Battery unit Battery replacement remains under Warranty only for the remaining Warranty period of the original Battery unit for a maximum of 2 years from the date of purchase of the machine WARRANTY LIMITATIONS This warranty does not assume responsibility for damage or faulty performance caused by misuse or abuse or where repairs or modifications have been made or attempte...

Page 6: ...liance make sure the connection is above the floor and away from exposure to liquid Keep all connections dry and off the ground To reduce the risk of injury close supervision is necessary when a product is used near children Stay alert watch what you are doing Keep operating area clear of all persons The Kaivac shall be disconnected from mains during cleaning or maintenance and when replacing part...

Page 7: ...into the power cord If replace ment of the plug or cord is needed use only identical replacement parts Test the ground fault circuit interrupter GFCI before each use GROUND FAULT CIRCUIT INTERRUPTER PROTECTION for spray systems only This machine was supplied with a ground fault circuit interrupter GFCI built into the plug of the power supply cord This device provides additional protection from the...

Page 8: ...ry pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eye...

Page 9: ... the equipment QUICK RELEASE INSTRUCTIONS 1 To disconnect the motor from the Battery Pack pull the button on the electrical connector toward you and turn the electrical connector counter clockwise 90 degrees to disengage the motor electrical cord from the Battery Pack 2 Then to remove the Battery Pack from the OmniFlex unit detach the straps which wrap around the metal handle Then while standing a...

Page 10: ...8VDC Keep Batteries at Room Temperature That means storing between 32 and 80 degrees F 00C to 270C The worst thing that can happen to a lithi um ion Battery is to have it exposed to elevated temperatures Batteries Lose Capacity Over Time Batteries naturally deteriorate over time whether being used or not Batteries deteriorate at a rate of 10 run time per year Fully Discharge vs Partial Discharge a...

Page 11: ... Before filling with solution ensure the spigot is in the OFF position 2 2 Quick Change Power Pack Battery Charging Push tab on plug and pull to unplug head from battery Lift battery off machine mount Battery needs to be in unlock position to remove Push key IN and rotate counter clockwise to Unlock Once in place turn key clockwise to OFF to lock in place Lower battery into Charging Mount Ensure t...

Page 12: ...N Attach Vacuum Wand to Vacuum Hose if not already connected Slap Tap Once Vacuuming is complete keep motor running Slap Vacuum Wand on floor 3 4 times to dislodge debris from squeegee head Then invert Wand and Tap 4 5 times to dislodge any fluids or substance from Wand Vacuum floor surface diagonally to grout lines reaching under shelves seating etc Then Turn OFF Motor Turn Spigot clockwise to th...

Page 13: ...Once cap is removed lower Dump Hose into appro priate sink drain To prevent an accidental spill or overflow from the Dump Hose be careful to keep hose end upright until it is over sink drain To begin the dumping process you must first press down on the Cap and turn counter clockwise PRESS DOWN TURN 2 4 Emptying Vacuum Tank Before starting each new cleaning process remove Filter Bag dump any debris...

Page 14: ...ck Red Red Black Orange Brown Black Black Black Red Blue White Green and Yellow 36VDC Thumb Lock Receptacle BATTERY PACK 36 VDC BMS INSIDE VAC HEAD POWER PACK INTERFACE 36VDC Thumb Lock Plug CHARGE IND USB JACK VACUUM MOTOR 14 24 23 13 MAGNETIC SWITCH I O IN OUT T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 15: ...ǀ 1 6 3 2 AC Corded Electrical Diagram 3 0 Maintenance Black L Black L Black L Black N Black N Green GND Green Yellow Striped GND White N INSIDE VAC HEAD 120VAC PLUG VACUUM MOTOR T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 16: ... FOR MOLDS AC ONLY 8 VHDTY VAC HOSE DRIP TRAY 9 CSS208 8 X 1 2 SS TRUSS SCREW 10 CSS365 1 2 13 SST LOCKING NUT DC ONLY 11 CSS40 1 2 DIA WASHER DC ONLY 12 OTKG UNIVAC OUTRIGGER TOE KICK GUARD DC ONLY 13 OBRAK OUTRIGGER BRACKET DC ONLY 14 OFCSTR2 OMNI 3IN CASTER NO BRAKE THREADED STEM DC 15 OEXTLEGB OMNIFLEX EXTENSION LEG B 16 OEXTLEGA OMNIFLEX EXTENSION LEG A ONLY 1 ON DC 17 OFCSTR OMNIFLEX 3IN CAS...

Page 17: ...TEEL FLOAT CAGE 11 CSS313 SCREW 7 PANHEAD PHIL SS 1 2 IN 12 ZD10B OMNI VAC MOTOR BASKET 13 CSS315DC2 ELEC MALE PLUG 36VDC 20A 13 CSS315AU AUS PLUG IP44 13 CSS315UK UK PLUG IP44 PART NO PART DESCRIPTION 1 OBATT2 QUICK CHANGE POWER PACK 2 QCINTA QUICK CHANGE INTERFACE 3 CSS314DC2 METAL STRAIGHT ELEC FEMALE RECEPTABLE 36VDC 20A 4 CSS366 10 14 X 3 4 IN PLASTITE FLAT TORX 5 CHARG36VUL4 BATTERY CHARGER ...

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