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Kaivac KAIMOTION FLEX, Operator'S & Parts Manual

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Kaivac KAIMOTION FLEX Operator'S & Parts Manual Download Page 26

 

 

Page 5-1 

5.0  Parts & Assembly Diagrams 

The next pages show the exploded drawings and 

parts for each of the OmniFlex Assemblies 

5.0 OMNIFLEX PUMP SYSTEM 

5.0  Parts & Assembly Diagrams

 

www.kaivac.com 

© 2006-2011 Kaivac, Inc. All Rights Reserved

 

Ph:  1-800-287-1136

 

Summary of Contents for KAIMOTION FLEX

Page 1: ...Crossover Cleaning System www kaivac com 2014 Kaivac Inc All Rights Reserved Operator Parts Manual ...

Page 2: ...ION SHEET Page i Revision Sheet Release No Date Revision Description Rev 0 06 28 13 Updated with 230V and product revisions Rev 1 NOTE Specifications and parts are subject to change without notice Kaivac Inc 401 S Third Street Hamilton OH 45011 Phone 1 800 287 1136 www kaivac com ...

Page 3: ...Troubleshooting 2 4 2 6 KaiMotion Flex Diagram 2 5 2 7 KaiMotion Flex Parts List 2 6 3 0 OMNIFLEX WET DRY VACUUM SYSTEM 3 1 3 1 Introduction 3 1 3 2 Out of Box Setup Instructions 3 2 3 3 Preparing Your OmniFlex Vacuum For Use 3 3 3 4 Maintenance 3 4 3 5 Troubleshooting 3 4 3 6 OmniFlex Vacuum Diagrams 3 5 3 7 OmniFlex Vacuum Parts List 3 6 4 0 OMNIFLEX PUMP SYSTEM 4 1 4 1 Introduction 4 1 4 2 Out ...

Page 4: ...areas where they may be pre sent Do not pick up anything that is burning or smoking such as cigarettes matches or hot ashes Do not use without dust bag and or filters in place If using an extension cord with the appliance make sure the connection is above the floor and away from expo sure to liquid Personal Protective Equipment PPE It is recommended to wear proper personal protective equipment as ...

Page 5: ...SE NOTE using inappropriate chemicals constitutes misuse of these machines These machines are not meant to be used with high foaming or corrosive chemicals Please check with your distributor or with Kaivac if you have questions about your chemical This limited warranty is only applicable in the United States with purchase record on file with Kaivac from purchase transaction Under no circumstances ...

Page 6: ...__________________________________ Date Purchased ____ ____ ____ Name of Distributor _______________________________________ I would like to receive updated information Yes_____ No_____ Email Address _______________________________________________________________________ Serial Number __________________ KV1750 KV1250 KV2150 KV1715AC KV1715 KV1215 OMNIFLEX Pump Box OMNIFLEX Wet Dry Vac Type of Busi...

Page 7: ...lex is to be used on water resistant building surfaces only This includes concrete ter razzo ceramic tile and quarry tile The KaiMotion Flex may be used for stripping on vinyl composite tile floors Discontinue use if any leaks occur CAUTION Prior to cleaning always inspect the area to ensure that the surfaces are water safe In ad dition check for poor construction damaged walls and floors missing ...

Page 8: ...ly can be stored in open bin on top of closed bin or with handle tip in front center well Optional Bins only come with certain packages Dispensing Fluid To dispense fluid turn the spigot as shown You can vary the flow rate as needed Fill the Trolley Reservoir with properly diluted product from a chemical dilution metering station Hose from metering station Handles two options are avail able based ...

Page 9: ... oz of solution per pad The translucent KaiMotion Flex Bins allow the microfiber pads to show through the bin wall so the number of pads left can be estimated at a glance KaiMotion Flex Bins can be stacked or nested for easy stor age and transportation KaiMotion Flex Bins can have optional Casters attached Cast ers are included in some KaiMo tion Flex and KaiMotion Flex Bin packages and are also s...

Page 10: ...owth Clean and disinfect weekly 2 5 Troubleshooting Spigot Leaking Make sure valve is completely closed in the OFF position If leak is occurring at the spigot trolley connection disassemble the spigot unscrew the spigot from the trolley apply Teflon tape or thread sealant to the spigot and reattach Test for leakage again prior to reassembling the spigot If leaking pursues at the spigot valve repla...

Page 11: ...amic tile and quarry tile The OmniFlex may be used for stripping on vinyl composite tile floors but daily cleaning of resilient flooring using the OmniFlex is not recommended Never overflow the vacuum recovery tank Discontinue use if any leaks occur CAUTION Prior to cleaning always inspect the area to ensure that the surfaces are water safe In ad dition check for poor construction damaged walls an...

Page 12: ...VBRUSH When using an extra extension cord you can locate onto the OmniFlex Vacuum as shown Retract the electric cord completely and secure then attach the extension cord to avoid get ting the connection wet Optional Bin location If using cleaning chemical that produces high foam use a foam inhibitor to protect the vacuum mo tor and stop early tripping of the float switch Pour 2 capfuls of the inhi...

Page 13: ...n with hot water and allow to dry Avoid spraying water up into the Vacuum Mo tor compartment Maintenance Regularly clean out the Vacuum Tank as shown by tilting while dumping and spraying out con tents Dry Vacuuming remove the Vacuum Head and slide the Dry Vacuum Bag over the deflector as shown Make sure that the bag is securely attached around the horn of the deflector Reattach the Vacuum Head Wh...

Page 14: ...for leaks around hoses fittings tanks or elsewhere Discontinue use until leaks are repaired Electrical System Electric cord must be regularly inspected for tears or cuts in the insulation If tears or cuts are found repair immediately Area Problem Possible Cause Solution Electrical Machine not plugged in Plug machine in to outlet No power to vacuum motor Switch not ON Check if switch is ON GFCI on ...

Page 15: ... tank If repairable clean and dry affected area and seal with silicone Moisture com ing out from motor exhaust Vacuum tank full Empty vacuum tank Float shutoff ball screen or foam filter miss ing Replace Float ball not sealing properly Clean ball Excessive foam in vacuum tank Use defoamer Blow Dry Sys tem No air flow Blow hose not locked in properly Reconnect and lock in Moisture com ing out nozzl...

Page 16: ...www kaivac com 2006 2014 Kaivac Inc All Rights Reserved Ph 1 800 287 1136 Page 3 6 3 6 OmniFlex Vacuum Diagram 3 0 OMNIFLEX WET DRY VACUUM SYSTEM ...

Page 17: ...hemicals in the water tank with pump voids the warranty Running pump with chemicals in the water tank will aerosolize chemicals and could harm the operator Always test chemicals for compatibility on the desired cleaning surface before cleaning Always be sure the water tank and water line filters are clear of debris Replace any damaged cords before using See the S I M P L E operation section for pr...

Page 18: ...ce warranty periods Keep the appropriate chemical product MSDS on hand at all times go to www kaivac com for updated copies of Kaivac chemical MSDS sheets Training This manual provides basic instructions for how to use your Kaimotion Flex or OmniFlex units For more information and instructions on OmniFlex cleaning techniques tricks and best practices go to www kaivac com Also you can refer to the ...

Page 19: ... Electrical Cord and wrap around Top Post and Cord Wrap Horn as shown Attach the Spray Line to the Brass Injector and wrap similarly to GFCI Cord Then snap the Pump Box onto the Handle from the rear and secure the strap around the handle Make sure that the hoses on the bottom of the Pump Box are free of kinks and hang freely in the Trolley Final assembly shown with OmniFlex Wet Dry Vac You are rea...

Page 20: ... Vacuum Cord into control panel Receptacle Plug in and press the Black Test button on the GFCI Ground Fault Circuit Interrupter then Red Light should turn off Then press the Red Reset button and Red Light should come on For best practices tips complete manuals and video training in using your OmniFlex unit please visit our website at www kaivac com Cap Draw Tip 1 2 3 4 5 To prime the Pump Turn Spr...

Page 21: ...th clean cool water Add 1 cap of KaiDri for spot free rinsing Inject chemicals Manual Brush optional Applicable to all units KV1700 Series shown for illustration Pressure wash and rinse Loop Spray line Extract and dry Fresh Water Fan HIGH Pressure Mode LOW Pressure Chemicals Fan Spray Fan Spray Manually brush heavily soiled areas Select metering tip and insert into cap barb ...

Page 22: ... for tears or cuts in the insulation If tears or cuts are found repair immediately Area Problem Possible Cause Solution Electrical No power to pump motor Machine not plugged in Plug machine in to outlet Switch not ON Check if switch is ON GFCI on Pump Box tripped Test or reset GFCI Building circuit overloaded Plug vacuum into different circuit and reset the building circuit breaker Switch wires or...

Page 23: ...correct spray gun Partially clogged orifice Remove orifice with Allen wrench and clean Bad fan pattern or pinpoint pat tern on spray gun Debris in nozzle Remove orifice with Allen wrench and clean Orifice damaged Remove and replace No chemical flow Out of chemical Refill chemical Chemical In jection System Chemical cap not secure Check chemical cap and tighten Chemical valve in OFF position Turn v...

Page 24: ...www kaivac com 2006 2014 Kaivac Inc All Rights Reserved Ph 1 800 287 1136 Page 4 8 4 6 Pump Diagram 4 0 OMNIFLEX PUMP SYSTEM ...

Page 25: ...NFIGURATION SHOWN SEE THE 150 PSI PUMP DIA FOR 150 PSI PUMP APPLICATIONS M 150 PSI PUMP BLACK WHITE GREEN PUMP CIRCUIT BREAKER SWITCH M 500 PSI PUMP BLACK WHITE GREEN RECTIFIER BLACK RED HOUR METER WHITE BLACK BLACK PLUG CONNECTION TO GFCI ELECTRICAL DIAGRAM OMNIFLEX SERIES CONTROL PANEL RECEPTACLE FOR VACUUM MOTOR 150 PSI PUMP DIA BLACK TO HOUR METER ...

Page 26: ...ly Diagrams The next pages show the exploded drawings and parts for each of the OmniFlex Assemblies 5 0 OMNIFLEX PUMP SYSTEM 5 0 Parts Assembly Diagrams www kaivac com 2006 2011 Kaivac Inc All Rights Reserved Ph 1 800 287 1136 ...

Page 27: ...KMFBLK OMNFILEX TROLLEY BLACK 2 KMFSH ONNIFLEX SPIGOT HANDLE BLACK 3 KMB20 OMNIFLEX SPIGOT BROWN PLASTIC 4 CSS214 10 14X 3 4 SCREW FOR SPIGOT 5 KMFCSTR3 LOCKING CASTER 6 CSS302 3 8 16 X 2 3 4 HEX SCREW WHEEL 7 WH5KMF2 5 IN DIA REAR WHEEL 8 CSS207 WHEEL SPACER 9 CSS311 3 8 16 NYLON LOCK NUT 1 2 3 4 5 8 6 7 9 ...

Page 28: ...CSS208 HANDLE POST HARDWARE OTRAY OMNIFLEX SUPER TRAY 3 STRAY PLASTIC TRAY YELLOW 4 KMFHP SUPER TRAY HANDLE POST 5 CSS306 HANDLE THUMB SCREW WASHER 6 CSS151 THUMB SCREW ALL HANDLES 7 CSS14 PLASTIC CLIP 8 CCSS17 PLASTIC CLIP HARDWARE KMFUH2A OMNIFLEX STRAIGHT HANDLE 9 STOB PLASTIC HANDLE POST 10 CSS208 HANDLE POST HARDWARE OTRAY 1 2 3 4 5 6 7 8 9 10 ...

Page 29: ...DVCL HANDLE THUMB SCREW WASHER 8 OFVTD INLET DEFLECTOR 9 CSS209 DEFLECTOR SCREWS 10 CCSS179 DEFLECTOR NUTS 11 SUBSS9 WAND SECURING STRAP 12 CSS20 STRAP HARDWARE 13 WDVTC PLASTIC TOOL CUP 14 CSS88 TOOL CUP SCREW 15 KF017 TOOL CUP INSERT 16 SUBSS11HD VAC TANK SECURING STRAP 17 CSS147 MALE STRAP SNAP 18 CSS145 STRAP INSERT 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 NOTES OCSTR TC 4 THREADED CASTER ...

Page 30: ...CL HANDLE THUMB SCREW WASHER 8 OFVTD INLET DEFLECTOR 9 CSS209 DEFLECTOR SCREWS 10 CCSS179 DEFLECTOR NUTS 11 SUBSS9 WAND SECURING STRAP 12 CSS20 STRAP HARDWARE 13 WDVTC PLASTIC TOOL CUP 14 CSS88 TOOL CUP SCREW 15 KF017 TOOL CUP INSERT 16 SUBSS11HD VAC TANK SECURING STRAP 17 CSS147 MALE STRAP SNAP 18 CSS145 STRAP INSERT 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 17 18 NOTES OCSTR TC 4 THREADED CASTER CO...

Page 31: ...PART NO PART DESCRIPTION 1 CVS26 OMNIFLEX FLOAT BALL 2 ZD10 STAINLESS STEEL FLOAT CAGE 3 FCINT FLOAT CAGE PLASTIC INTERFACE 4 EXT15 15 FT 120V EXTENSION CORD 4 EXT15EU 15 FT 240V EXTENSION CORD EUROPEAN 4 EXT15UK 15 FT 240V EXTENSION CORD UK 4 EXT15AU 15 FT 240V EXTENSION CORD AUSTRALIA 5 CORDCON VELCRO CORD CONNECTOR OPTIONAL 1 2 3 4 5 ...

Page 32: ...240VEU 240V EUROPE VMAWD240VUK 240V UK VMAWD240VAUS 240V AUSTRALIA PART NO PART DESCRIPTION 1 CVS26 OMNIFLEX FLOAT BALL 2 FCAGE S S FLOAT CAGE 3 VMGSKT VAC MOTOR HEAD GASKET 4 OP2PR PLUG REPLACEMENT KIT 1 2 3 4 NOTES VMGSKTR VAC MOTOR GASKET REPLACEMENT KIT ...

Page 33: ...ING SCREWS 7 SPPBOXO120 120V PLASTIC CONTROL PANEL ASY 7 SPPBOXO240V 240V PLASTIC CONTROL PANEL ASY 7 SPPBOX1C METAL CONTROL PANEL ASY 8 CSS17A CONTROL PANEL SCREWS 9 CPS12JQC CHEMICAL INJECTOR 9 SUBINJU INJECTOR ASSY FOR PLASTIC PANEL 10 CSS21E CHEMICAL LINE CLAMP 1 2 3 4 5 6 7 8 9 10 Control Panels See next pages for details NOTE SPPBOXO240VEU 240V EUROPE SPPBOXO240VUK 240V UK SPPBOXO240VAUS 240...

Page 34: ... CES20AUS 50 FT RCD CORD W FREE WIRE END 13 5ACBS 250V RATED 5A BREAKER SWITCH 14 HMETER HOUR METER FOR PUMP 1 2 3 4 6 7 10 12 15 11 8 9 5 16 17 13 14 18 OMNIFLEX PUMPBOX ASSY 2 PC HOUSING MODEL P N OSU15 OSU50 OSU50240VEU 240V EUROPE OSU50240VUK 240V UK OSU50240VAUS 240V AUSTRALIA PART NO PART DESCRIPTION 15 CSS314 ELEC RECEPTACLE W COVER 120V 15 CES29WRE 240V ELEC RECEPTACLE EUROPE 15 CSS314UK 2...

Page 35: ...P150 150 PSI PUMP ONLY 2 PS150 PUMP PRESSURE SWITCH REPLACE 3 CSS08 PUMP MOUNTING U NUT 4 CPS64 90 DEG 3 8 MALE X 3 8 FEMALE 5 CPS20 3 8 X 1 2 HOSE BARB 6 WLOMNI WATER LINE AND CLAMP 7 PHASM 150 PSI PULSE HOSE 8 CPS64 90 DEG 3 8 MALE X 3 8 FEMALE 1 2 3 4 5 6 7 8 Item 3 Not included in PA217O 2 Assy ...

Page 36: ...EPLACE RECTIFIER BRKT INCLUDED 1 PUMP217230V 500 PSI PUMP REPLACEMENT 240V 2 PUMPSPARE217 PUMP HEAD ONLY REPLACEMENT 3 CSS08 PUMP MOUNTING U NUT 4 CSS206 RECTIFIER MOUNTING SCREW 5 JWB CONNECTOR JUMPER WIRE 6 RECT217 500 PSI RECTIFIER 7 WLOMNI WATER LINE CLAMP 8 RLOMNI RETURN LINE CLAMP 1 2 3 4 5 6 7 Item 3 Not included in PA217O 2 Assy 8 ...

Page 37: ...S314UK 240V ELEC RECEPTACLE UK 2 CSS314AUS 240V ELEC RECEPTACLE AUSTRALIA 3 CSS17A 8 SCREW FOR RECEPTACLE 4 PC1 POWER CORD WITH STR RELIEF 120V 4 CES20EU 50 FT RCD CORD W FREE WIRE END 4 CES20UK 50 FT RCD CORD W FREE WIRE END 4 CES20AUS 50 FT RCD CORD W FREE WIRE END 5 JWB5 JUMPER WIRE 6 CSS123 QUICK CONNECT TERMINAL 7 HMETER HOUR METER 8 5ACBS 250V RATED 5A BREAKER SWITCH 1 3 4 7 8 2 NOTE This as...

Page 38: ...G BARB FOR CHEM VALVE 5 CPS43A CHEMICAL VALVE 6 JWB5 JUMPER WIRE 7 CSS123 QUICK CONNECT TERMINAL 8 SPH24 CHEMICAL HOSE 24 IN 9 CSS21 HOSE CLAMP 10 PC1 POWER CORD WITH STRAIN RELIEF 11 CES29 120V ELEC RECEPTACLE 3 WIRE 12 5ACBS 250V RATED 5A BREAKER SWITCH 13 HMETER HOUR METER 14 CSS310 RUBBER GROMMET 15 CPS65 1 2 IN CLAMP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NOTE This assembly does not apply for th...

Page 39: ...CORN NUT FOR ARM 10 SUBSSA SNAP STRAP FOR SPREADER 11 CSS20 SNAP STUD 2 10 12 13 14 15 PART NO PART DESCRIPTION AVVA AUTOVAC VACUUM ASSEMBLY 12 AVVARM PLASTIC VACUUM ARM 13 CSS191 12 24X5 8 SCREW FOR ARM 14 KAUTO28P 28 SQUEEGEE HEAD ASSEMBLY 15 AVVP PLASTIC VAC CORD PLOW 16 CSS191 12 24X5 8 SCREW FOR PLOW 17 SUBSSVA VAC ASSY SNAP STRAP 18 CSS20 SNAP STUD 19 STEELC AUTOVAC WHEEL REPLACEMENT 20 STEE...

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