Kaivac Autovac Operator'S & Parts Manual Download

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kaivac

cleaning

systems

kaivac

cleaning

systems

P a g e ǀ

1-800-287-1136

Customer/Technical Support

peRAtoR

& p

ARts

AnUAL

- t

AbLe

ontents

1.0 Getting Started

1.1 p

RodUCt

dentifiCAtion

..................................................................................................5

1.2 W

ARRAnty

egistRAtion

..................................................................................................5

1.3 L

iMited

ARRAnty

RoteCtion

LAn

..................................................................................6

1.4 s

Afety

ReCAUtions

: C

oRded

nits

nLy

............................................................................7

1.4 s

Afety

ReCAUtions

: C

oRded

ontinUed

) ..........................................................................8

1.5 s

Afety

ReCAUtions

: b

AtteRy

peRAted

nits

nLy

..............................................................9

1.5 s

Afety

ReCAUtions

: b

AtteRy

peRAted

ontinUed

) .......................................................... 10

1.6 b

AtteRy

nfoRMAtion

.................................................................................................... 11

2.0 Assembly

2.1 p

oWeR

ACk

sseMbLy

And

hARging

............................................................................... 12

2.2 p

epLACeMent

........................................................................................................ 12

3.0 Operation

3.1 f

iLLing

nit

......................................................................................................... 13

3.2 e

Mptying

ACUUM

Ank

................................................................................................. 13

3.3 A

Uto

peRAtion

..................................................................................................... 14

3.4 s

tRetCh

eCyCLing

...................................................................................................... 15

4.0 Maintenance

4.1 d

AiLy

AintenAnCe

: C

LeAn

oUt

....................................................................................... 16

4.2 t

RoUbLeshooting

ips

................................................................................................. 17

4.3 dC Q

UiCk

hAnge

oWeR

ACk

LeCtRiCAL

iRing

iAgRAM

.................................................. 18

4.4 AC e

LeCtRiCAL

iRing

iAgRAM

....................................................................................... 19

5.0 Parts Diagrams and Specifications

5.1 h

AndLe

sseMbLy

ARts

iAgRAM

.................................................................................... 20

5.2 t

RoLLey

-b

UCket

sseMbLy

ARts

iAgRAM

......................................................................... 20

5.3 v

ACUUM

eAd

sseMbLy

ARts

iAgRAM

............................................................................ 21

5.4 v

ACUUM

Ank

sseMbLy

ARts

iAgRAM

............................................................................ 21

5.5 A

Uto

sseMbLy

ARts

iAgRAM

.................................................................................. 22

5.6 Q

UiCk

hAnge

oWeR

ACk

sseMbLy

iAgRAM

.................................................................. 22

Summary of Contents for Autovac

Page 2: ...kaivac cleaning systems TM ...

Page 3: ...All Rights Reserved Revision Sheet Revision Sheet for MANUALAV Kaivac Inc 2680 Van Hook Ave Hamilton OH 45015 NOTE Specifications and parts are subject to change without notice Release No Date Revision Description 1 06 18 20 Initial design release of MANUALAV ...

Page 4: ...2 0 Assembly 2 1 Power Pack Assembly and Charging 12 2 2 Pad Replacement 12 3 0 Operation 3 1 Filling The Unit 13 3 2 Emptying Vacuum Tank 13 3 3 AutoVac Operation 14 3 4 Stretch Recycling 15 4 0 Maintenance 4 1 Daily Maintenance Clean out 16 4 2 Troubleshooting Tips 17 4 3 DC Quick Change Power Pack Electrical Wiring Diagram 18 4 4 AC Electrical Wiring Diagram 19 5 0 Parts Diagrams and Specificat...

Page 5: ...s manual corresponds to the following machines below 1 2 Warranty Registration Thank you for purchasing a Kaivac product Please take a few moments to register your product at kaivac com warranty Why register Ensure your warranty coverage Simplify warranty service in the future with your information on file Be the first to know about upgrades issues new options and special offers ...

Page 6: ...ars on a defective Battery Battery Warranty covers the replacement of the Battery unit Battery replacement remains under Warranty only for the remaining Warranty period of the original Battery unit for a maximum of 2 years from the date of purchase of the machine WARRANTY LIMITATIONS This warranty does not assume responsibility for damage or faulty performance caused by misuse or abuse or where re...

Page 7: ...igarettes matches or hot ashes If using extension cord with appliance make sure the connection is above the floor and away from exposure to liquid Keep all connections dry and off the ground To reduce the risk of injury close supervision is necessary when a product is used near children Stay alert watch what you are doing Keep operating area clear of all persons The Kaivac shall be disconnected fr...

Page 8: ...ided with a ground fault circuit interrupter built into the power cord If replace ment of the plug or cord is needed use only identical replacement parts Test the ground fault circuit interrupter GFCI before each use GROUND FAULT CIRCUIT INTERRUPTER PROTECTION for spray systems only This machine was supplied with a ground fault circuit interrupter GFCI built into the plug of the power supply cord ...

Page 9: ...tments changing accessories or storing appliance Such preventive safety measures reduce the risk of starting the appliance accidentally When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Un...

Page 10: ... using the provided cord connector to use the equipment QUICK RELEASE INSTRUCTIONS 1 To disconnect the motor from the Battery Pack pull the button on the electrical connector toward you and turn the electrical connector counter clockwise 90 degrees to disengage the motor electrical cord from the Battery Pack 2 Then to remove the Battery Pack from the OmniFlex unit detach the straps which wrap arou...

Page 11: ...V and store in a cool location between 320F to 800F or 00C to 270C Hour Battery Gauge The Kaivac Batteries come with a built in Battery Gauge or Fuel Gauge which shows the approximate run time remaining Disposal Properly dispose of Battery at a local recycling location Battery Specifications Weight With Box 11 lbs 4 9 kg Body Material Injection Mold Polypropylene Dimensions H x W x D 18 x 7 x 5 in...

Page 12: ...sembly Push tab on plug and pull to unplug Power Pack from machine Lift Power Pack off of machine mount Key needs to be in unlock position to remove Push key IN and rotate counter clockwise to Unlock Once in place turn key clockwise to OFF to lock in place Lower Power Pack into Charging Mount Ensure the Charging Mount is plugged in ...

Page 13: ...oper dilution instructions on bottles or dispenser For accuracy and conve nience use Kaivac proportioned chemical packets Do not add chemical to Trolley Bucket if using Pump Box set up TIP IFACHEMICALISBEINGUSED USEONLYTHERECOMMENDEDDILUTION CAUTION Before filling with solution ensure the spigot is in the OFF position Filling Trolley Fill Port Fill Port 3 2 Emptying Vacuum Tank If the Vacuum Motor...

Page 14: ... with next button snap to hold the Strap in place To begin cleaning floor area with AutoVac Use Thumb Throttle to dispense solution through the Spigot Turn dial on Thumb Throttle to number that corresponds to your applicable floor type TIP TO USE UP THE SOLUTION IN THE PAD TURN THE THUMB THROTTLE TO OFF APPROXIMATELY 50 IN ADVANCE OF FINISHING THE FLOOR CAUTION Keep in OFF position when not in use...

Page 15: ...c process by turning the handle mounted on the Vacuum Tank to the right as displayed below and dispensing the recovered solution back into the Trolley Bucket Once all the solution from the Tank has been dumped into the Trolley Bucket you may then continue your AutoVac process just as before Before starting each recycle process remove Filter Bag dump any debris out spray clean and replace 3 4 STRET...

Page 16: ... Vacuum if necessary Remove debris from float ball and wire mesh Float Cage housing with hot water Alternatively you can also turn Vacuum on and dispense solution into Vacuum Hose as shown to clean Hose and Tank When work is complete vacuum excess cleaning solution from the bucket for 5 seconds to clean out and degrease the Vacuum Hose 5 sec 4 1 Daily Maintenance Clean out 4 0 Maintenance Solution...

Page 17: ...se 5 For battery units charge may be too low for heavy soils 6 Check to see if float ball was tripped Vacuum Shuts Off Prematurely 1 Check Float Cage clean if dirty 2 Cleaning Chemicals may be producing too much foam Use correct Chemicals 3 Battery may need recharged or replaced Other Issues Contact Technical Support Phone United States and Canada 1 800 287 1136 International 1 513 887 4600 Email ...

Page 18: ...lectrical Diagram 4 0 Maintenance Red Red Red Black Black Red Red Black Orange Brown Black Black Black Red Blue White Green and Yellow 36VDC Thumb Lock Receptacle BATTERY PACK 36 VDC BMS INSIDE VAC HEAD POWER PACK INTERFACE 36VDC Thumb Lock Plug CHARGE IND USB JACK VACUUM MOTOR 14 24 23 13 MAGNETIC SWITCH I O IN OUT ...

Page 19: ...ck L Black L Black L Black L Black N Black N Black L Black Black L Black L Black L Green GND Green G Green G Green Yellow Striped GND Green G Green G Green G White N White N White N White N Red White N White N INSIDE VAC HEAD 120VAC PLUG 120VAC PLUG 120V AC RECEPTACLE 5A Circuit Breaker Switch VACUUM MOTOR PUMP MOTOR Bridge Rectifier HOUR METER ...

Page 20: ...W 7 8 12 PCSH POWDER COATED SPIGOT HANDLE 13 OVTSHB OMNIFLEX VAC TANK SPIGOT HANDLE BRACKET 14 CSS329 1 4 10 X 1 PLASTITE ZINC PAN TORX 30 15 OFUHA HANDLE ASSEMBLY PART NO PART DESCRIPTION 1 KMFBLK OMNIFLEX TROLLEY BLACK 2 KMFCSTR3 LOCKING CASTER 2 OFCSTR OMNIFLEX 3 IN CASTER NO BRAKE 3 CSS302 3 18 16 X 2 3 4 HEX SCREW WHEEL 4 WH5KMF2 5 IN DIA REAR WHEEL 5 CSS311 3 8 16 NYLON LOCK NUT 6 KMB20SR SU...

Page 21: ...PHILLIPS FOR ZD 10 FCINT 9 CVS26 OMNIFLEX FLOAT BALL 10 ZD10 STAINLESS STEEL FLOAT CAGE 11 CSS313 SCREW 7 PANHEAD PHIL SS 1 2 IN 12 ZD10B OMNI VAC MOTOR BASKET 13 CSS315DC2 METAL STRAIGHT ELEC MALE PLUG 36VDC 20A 14 CORDCON VELCRO CORD CONNECTOR OPTIONAL 15 EXT15 15 FT 120V EXTENSION CORD PART NO PART DESCRIPTION 1 OVTTBLK OMNIFLEX VAC TANK TOP BLACK 2 OVTBBLK OMNIFLEX VAC TANK BOTTOM BLACK 2 OVTB...

Page 22: ... 3 CSS133 5 16 SPLIT WASHER FOR HITCH 4 CSS187 1 4 20 PAN HEAD SCREW FOR HITCH AVHA AUTOVAC HITCH ASSEMBLY 5 AVH AUTOVAC HITCH AVSA AUTOVAC SPREADER ASSEMBLY 6 CSS190 ARM MOUNTING SCREWS 7 AVMFH MICROFIBER PAD HOLDER 8 AVMFARM SPREADER PLASTIC ARM BLACK 9 CSS102 ACORN NUT FOR ARM 10 SUBSSSAL AUTOVAC ASSEMBLY SNAP STRAP LONG 11 CSS20 SNAP STUD 12 UWMP 26 AUTOVAC MICROFIBER PAD AVVAL 2 AUTOVAC VACUU...

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