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Kaivac 1200 Series, Operator'S & Parts Manual

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Kaivac 1200 Series Operator'S & Parts Manual Download Page 32

Page 3-21 

3.5  PARTS LIST

3.0 MAINTENANCE 

PART NUMBER - DESCRIPTION 

QTY 

 1200 SERIES SWITCH PANEL ASSEMBLY (SPA1250) 

1 

 HMETER - SNAP IN DIGITAL HOUR METER 

1 

 JWB5 - JUMPER WIRE BLACK 5 IN 

1 

 CSS123 - QUICK CONNECT PIGGY BACK TERM 

1 

 SPLSSB1200 - SWITCH PLATE SS W/ BREAKER 

1 

 15ACBS - 15 AMP CIRCUIT BREAKER SWITCH 

1 

 5ACBS - 5 AMP CIRCUIT BREAKER SWITCH 

1 

STANDARD ACCESSORIES 1200 SERIES 

  BPLATE1200 - BOTTOM PLATE FOR 1200 SERIES 

1 

  CSS88 - 1/4-20 X 3/4 SST SCREW 

4 

  CSS44 - 1/4 FLAT WASHER 

4 

  CSS156 - 3/8 X 3/4 T THUMB SCREW YELLOW 

3 

  CSS48 - 3/8 SST LARGE OD WASHER 

3 

  CPS65 - 1/2 IN CLAMP 

1 

  GFCI25 - GFCI 25 FT  (110V ONLY) 

1 

  PH45 - PRESSURE HOSE ASSEM 45 FT 

1 

  SUBGAKW - PRESSURE GUN GREEN DOT (110V) 

1 

  MTIPSNEW - METERING TIP PACK 

1 

  CHCAPA - CHEM CAP W/SAFETY CHECK VALVE AND 
SCREEN 

1 

  1250ACC - 1250 ACCESSORY KIT 

1 

  1200BX1 - TOP BOX FOR KV1200 UNITS 

1 

  1200BX2 - BOTTOM BOX FOR KV1200 UNITS 

1 

  FH6FT - FILL HOSE 6 FT 

1 

  CSS114 - NYLON SNAP GRIP CLAMP SIZE F 

1 

T

: 0121 351 4444 

   

E: [email protected]    W: www. rawlins.co.uk

Summary of Contents for 1200 Series

Page 1: ...1215 Serial Number 415 1250 Serial Number 3309 CE1250 215 Operator Parts Manual KaiVac 1200 Series ...

Page 2: ... 101413 10 14 13 Operator Parts Manual Released 121713 12 17 13 Modified Rotomold Warranty to 5 years NOTE Specifications and parts are subject to change without notice Kaivac Inc 401 S Third Street Hamilton OH 45011 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 3: ...2 2 Kaivac Tool Arrangement 2 2 2 3 Preparing Your Kaivac For Use 2 3 2 4 1200 Series Vac Tank Horn Operation 2 4 2 5 Operating your Kaivac using S I M P L E Process 2 5 3 0 MAINTENANCE 3 1 3 1 Maintenance 3 1 3 2 Squeegee Head Maintenance 3 2 3 3 Black Box Removal Instructions 3 3 3 4 Troubleshooting 3 4 3 5 Machine Diagrams 3 7 3 6 Parts List 3 19 Page T 0121 351 4444 E sales rawlins co uk W www...

Page 4: ... cords casters squeegees and GFCI are excluded from warranty coverage All warranty claims must be accompanied by a Return Authorization Number RAN which is available by calling the Kaivac Inc Customer Service Department No returns will be accepted without a RAN This warranty does not apply to return freight costs damage or defect caused by accident negligence misuse fire or repair done by anyone o...

Page 5: ...________ City ____________________________________ State ___________ Zip Code _________________ Serial Number __________________ KV1750 KV1250 KV2150 KV1715AC KV1715 KV1215 OMNIFLEX Pump Box OMNIFLEX Wet Dry Vac School University Contract Cleaner Office Hospital Health Care Industrial Other _____________ Restroom Cleaning Cleaning Around Machines Classroom Cleaning Floor Stripping Stairwell Cleani...

Page 6: ...r and risk of electric shock It must be maintained and tested regularly An equipment grounding cord and plug is included with the unit Cutting off the ground wire or using a cord with an ungrounded plug will void the warranty on the Kaivac Improper connection of the equipment grounding cord can result in the risk of electrical shock Ask a qualified electri cian or service person to check the outle...

Page 7: ...vac motor hose to barb and vac motor inlet as shown above Remove the tools and hoses from the accessory box and place them in the appropriate locations as shown above Place extra tools in tote bag and hang bag over nose of machine 2 1 OUT OF BOX SETUP INSTRUCTIONS 2 0 OPERATION Remove the Vacuum Hoses from the Accessory Box Assemble as shown Attach to Vac Tank 3 2 4 5 T 0121 351 4444 E sales rawli...

Page 8: ...egee Head CVS12S Vac Wand 2 Piece OFVWGB Dump Hose DH22 Rear Left View Chemical Holder VLJHA Blow Nozzle CVS13 Chemical On Off Valve VA2W Spray Gun for 1250 1215 SUBGAKW Spray Line PH45 DryVac Complete DRYVACRK Front Vac Hose VHST45 Right Left Overhead View Placards PLCRD Bottom Cover Plate BPLATE1200 Bottom View 2 0 OPERATION T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 9: ...tion 2 2 of this manual 4 If using a cleaning product that has high foaming use a foam inhibitor to cut down on foam Pour 2 capfuls of inhibitor in the vac hose with vac running to coat inside of hose 5 Check all hoses and spray lines for damage prior to use If damage is found do not con tinue until proper repairs are completed 6 Plug in machine and test GFCI Ground Fault Circuit Interrupter to en...

Page 10: ...Place hand behind vac hose and slide forward off of horn onto floor 3 Once hose is off and on floor turn on vac motor and proceed extracting 4 Rotate the horn assembly so that it is now pointing towards the front of the machine 2 2 0 OPERATION T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 11: ...de Chemicals Fan Spray Fan Spray Manual Brush Manually brush heavily soiled areas Extract Pressure wash and rinse Fresh Water Fan HIGH Pressure Mode Loop Set up Fill with clean cool water Add 1 cap of KaiDri for spot free rinsing Select metering tip and insert into cap barb T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 12: ...by dipping the vacuum hose into the water tank and transferring the water to the vacuum tank Vacuum Tank Empty and flush vacuum tank Clean and disinfect Check the float shutoff screen to be sure it is not plugged up A plugged filter screen restricts airflow and results in reduced suction Leaks Be alert for leaks around hoses fittings spray wand tanks or elsewhere Discontinue use until leaks are re...

Page 13: ...Placing your foot on one of the two handles tilt the yellow tanks upward until standing upright 3 Locate and disconnect the water line and return line behind the black box on the machine 4 3 0 MAINTENANCE Remove all hoses cords and tools prior to black box removal zz 1 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 14: ...heels worn Replace wheels or blades and check periodically Float shutoff screen dirty Spray off float screen to clean Float ball stuck Tap float and release clean Damaged hose Cut and repair replace Dump hose plug missing Contact dealer and replace Access lid not tight Tighten lid hand tight Vacuum hose plugged Flush hose to remove debris Too much liquid in vac hose Allow air in when vacuuming Vac...

Page 15: ...Remove and replace seals Bad fan pattern or pinpoint pattern on gun Debris in nozzle Remove orifice with Allen wrench and clean Orifice damaged Remove and replace No chemical flow Out of chemical Refill chemical Chemical Injection System Safety cap not secure Check safety cap tighten Chemical valve off Check on off valve Safety cap plugged Replace cap Spray gun in wrong mode Make sure gun nozzle i...

Page 16: ...e cap Wheels and Casters Wheels won t roll or they rub Flat tires Inflate tires to 30 p s i Debris wrapped around axle Check for debris on axle Bearings tight Grease bearings Wheels too loose on axle Remove wheel add washers to take up slack Bearings falling out Replace bearing assembly Squeegee Head Floor streaks Worn blades or wheels Replace wheels and or blades Squeegee head doesn t easily rota...

Page 17: ...3 4 VACUUM DIAGRAM 3 0 MAINTENANCE Page 3 6 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 18: ...3 4 PUMP DIAGRAM 3 0 MAINTENANCE Page 3 7 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 19: ...3 4 ELECTRICAL DIAGRAM Page 3 8 3 0 MAINTENANCE T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 20: ...Page 3 9 3 4 MACHINE DIAGRAMS 3 0 MAINTENANCE WTA1200 Complete assembly T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 21: ...Page 3 10 3 4 MACHINE DIAGRAMS 3 0 MAINTENANCE VTA1200 Complete assembly DH22 VLJHA VTY135 HGAS T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 22: ...NE DIAGRAMS 3 0 MAINTENANCE BBA1250 Complete assembly 110 volt only VMH27 PCKV1A PA1250 110V PA1250240V 240v see page 16 VMA1200 110V VMA1250240V 240V see page 18 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 23: ...4 MACHINE DIAGRAMS Page 3 12 3 0 MAINTENANCE PA1250 and PA1250240V Complete assembly Assembly does not include CPS12JQC PUMPSPARE217 WL1250 RL1250 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 24: ...3 4 MACHINE DIAGRAMS Page 3 13 3 0 MAINTENANCE CVM1 VMA1200 and VMA1250240V Complete assembly HFH16 CVM1 and CVM240V T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 25: ...3 0 MAINTENANCE PART NO PART DESCRIPTION 1 HCOVER HEPA COVER 2 FKEEP2 HEPA FILTER KEEPER 3 HEPA HEPA FILTER 4 HEPAH2 HEPA FILTER HOUSING HEPA HOUSING ASSEMBLY HEPAHA2 1 2 3 4 T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 26: ...3 4 MACHINE DIAGRAMS Page 3 15 3 0 MAINTENANCE SPA1250 Complete assembly SPLSSB1200 5ACBS pump 15ACBS VAC T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 27: ...3 4 MACHINE DIAGRAMS Page 3 16 3 0 MAINTENANCE VA2W Complete assembly CSS21F T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 28: ...3 4 MACHINE DIAGRAMS Page 3 17 3 0 MAINTENANCE DRYVACRK Complete assembly HGAS T 0121 351 4444 E sales rawlins co uk W www rawlins co uk ...

Page 29: ... SCREW 2 VAC TANK ASSEMBLY VTA1200 1 VTY135 VAC TANK YELLOW 13 5 LBS 1200 S ASSEM 1 KZFLOAT FLOAT SHUT OFF 1 CSS173 1 1 4 NPT X 1 1 2 HOSE ADAPTER 1 DH22 STAY CLEAN DUMP HOSE 1 5 X 22 5 IN 1 CSS03 1 9 16 2 1 2 HOSE CLAMP 1 CSS14 13 CLAMP FOR TOOLS 2 CSS17 NO 8 FLAT HEAD SQUARE SCREW 4 SUBSS9 9 IN SNAP AND STRAP 2 SUBSS7 7 IN SNAP AND STRAP 1 CSS20 SNAP STUD 5 CSS11 NO 10 X 3 4 SELF DRILLING 3 CSS9...

Page 30: ...20 X 5 8 MACHINE SCREW SS 1 CSS101 ACORN NUT 1 4 20 1 PCKV1 22 IN POWER CORD WITH MOLDED 1 CSS141 3 8 ID X 7 8 OD RUBBER GROMMET 1 CPS75 CABLE CLAMP FOR EXT CORD 2 CSS11 NO 10 X 3 4 SELF DRILLING 2 CSS17A 8 SST SCREW 3 4 2 HEPAHA2 HEPA HOUSING ASSEMBLY 1 HEPALAB HEPA WARNING LABEL 1 VA2W VALVE ASSEM 2 WAY FOR KV1250 1 SPA1250 SWITCH PANEL ASSEM FOR KV1250 1 CSS17A 8 SST SCREW 3 4 6 CPS12JQC QUICK ...

Page 31: ... CSS28 TREMCO CLEAR RTV SILICONE SEALANT 0 01 CES24 16 GAUGE BLACK WIRE 0 5 CSS127 QUICK DISCONNECT TERMINAL 1 CES27 16 14 GAUGE BUTT SPLICES 1 HFH16 HEPA FILTER HOSE 16 IN FOR 1 CSS39 1 1 16 2 HOSE CLAMP 1 CSS11 NO 10 X 3 4 SELF DRILLING 2 VBRAK VAC MOTOR BRACKET KV1200 1 CSS44 1 4 FLAT WASHER 2 CSS27 1 4 NYLOC NUT 2 CSS203 HEX HEAD BOLT 1 4 20 X 1 1 4 2 CSS08 5 16 18 U NUT 2 VMH27 VAC MOTOR HOSE...

Page 32: ...BOTTOM PLATE FOR 1200 SERIES 1 CSS88 1 4 20 X 3 4 SST SCREW 4 CSS44 1 4 FLAT WASHER 4 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 3 CSS48 3 8 SST LARGE OD WASHER 3 CPS65 1 2 IN CLAMP 1 GFCI25 GFCI 25 FT 110V ONLY 1 PH45 PRESSURE HOSE ASSEM 45 FT 1 SUBGAKW PRESSURE GUN GREEN DOT 110V 1 MTIPSNEW METERING TIP PACK 1 CHCAPA CHEM CAP W SAFETY CHECK VALVE AND SCREEN 1 1250ACC 1250 ACCESSORY KIT 1 1200BX1 TOP ...

Page 33: ...AINING DVD DISK 1 FGHA FAUCET TO GARDEN HOSE ADAPTER 1 PLCRD PLACARD FOR 1200 1700 2100 SERIES UNITS 1 STF SMART TOWEL FLYER 1 STY YELLOW SMART TOWEL EA 1 12ACCBX 24 1 4 X 20 1 4 X 6 1200 ACCESSORY BOX 1 1215 ACCESSORY KIT 1215ACC VHKVJRST BLACK STRETCH VAC HOSE W BLACK CUFFS 1 OFVWGB VAC WAND W STRAP GROUT BRUSH 1 VBRUSH SQUEEGEE HEAD BRUSH COMPLETE 1 QS1200 QUICK START FOR KV1200 SERIES 1 KTDVD ...

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