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4. Top up to bring the oil to the correct level.
5. Renew the filler plug's gasket if necessary and screw the plug into the filler port.

Starting the machine and performing a trial run

1. Close all access doors, replace and secure all removable panels.
2. Open the user's shut-off valve between the machine and the air distribution network.
3. After approx. 10 minutes of operation: Check the cooling oil level and top up if necessary.
4. Switch off the machine and check for leaks.

10.16  Changing the cooling oil

Drain the oil completely from the following components:
■ Oil separator tank
■ Oil cooler
■ Thermostatic valve (Option W1)

Always change the oil filter and oil separator cartridge when changing the oil.

Compressed air helps to expel the oil. This compressed air can be taken either from the compres‐

sor itself or from an external source.

An external source of compressed air is necessary in the following cases (examples):
■ The machine is not operational.
■ The machine is to be restarted after a long period of standstill.

The machine must be isolated from the compressed air network and completely vented be‐

fore undertaking any work on the pressure system.

Material Cooling oil

Cooling oil receptacle
The maintenance hose with hose coupling and shut-off valve is stowed beneath the oil separator

tank.

CAUTION

There is risk of burns from hot components and oil!
➤ Wear long-sleeved clothing and gloves.

10 Maintenance

10.16 Changing the cooling oil

70

Operating Manual    Rotary screw compressor  
SK  

901848 21 E

Summary of Contents for SK 22

Page 1: ...Operating Manual Rotary screw compressor SK 901848 21 E Manufacturer KAESER KOMPRESSOREN SE 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser com...

Page 2: ...Original instructions KKW SSK 2 21 en SBA SCHRAUBEN SC2IO KKW SSC 2 08 20180629 105600...

Page 3: ...Available heat capacity 14 3 Safety and Responsibility 3 1 Basic instructions 15 3 2 Specified use 15 3 3 Improper use 15 3 4 User s responsibilities 15 3 4 1 Observe statutory and universally accepte...

Page 4: ...ecovery system 41 7 Initial Start up 7 1 Ensuring safety 42 7 2 Instructions to be observed before commissioning 43 7 3 Checking installation and operating conditions 43 7 4 Setting the overload prote...

Page 5: ...un 69 10 16 Changing the cooling oil 70 10 17 Changing the oil filter 74 10 18 Changing the oil separator cartridge 75 10 19 Documenting maintenance and service work 78 11 Spares Operating Materials S...

Page 6: ...Contents iv Operating Manual Rotary screw compressor SK 901848 21 E...

Page 7: ...n and off 51 Fig 18 Acknowledging messages 52 Fig 19 Filter mat for the air and oil cooler 59 Fig 20 Switching cabinet ventilation 60 Fig 21 Filter mat for the air and oil cooler 61 Fig 22 Air filter...

Page 8: ...List of Illustrations vi Operating Manual Rotary screw compressor SK 901848 21 E...

Page 9: ...26 Network conditions at 400V 3 50Hz 13 Tab 27 Supply details 230V 3 60Hz 13 Tab 28 Supply details 380V 3 60Hz 13 Tab 29 Supply details 440V 3 60Hz 13 Tab 30 Supply details 460V 3 60Hz 14 Tab 31 Heat...

Page 10: ...List of Tables viii Operating Manual Rotary screw compressor SK 901848 21 E...

Page 11: ...contained in them Make sure you provide the data from the nameplate when ordering documents 1 3 Copyright This operating manual is protected by copyright Any queries regarding the use or duplication...

Page 12: ...easures required to protect yourself from danger are shown here 2 Always read and comply with warning instructions 1 4 2 Potential damage warnings Contrary to the warnings shown above damage warnings...

Page 13: ...s Information relating to one option only are marked with an option code e g H1 indicates that this section applies only to machines with bolt down machine feet Option codes used in this operating man...

Page 14: ...ient temperature Tab 3 Nameplate 2 2 Options The table contains a list of possible options The options for this machine are shown near the nameplate Enter options here as a reference Option Option cod...

Page 15: ...100 Maximum airend dis charge temperature au tomatic safety shut down C 110 110 Tab 6 Temperature 2 5 Ambient conditions SK 22 SK 25 Maximum elevation amsl m 1000 1000 Permissible ambient tem perature...

Page 16: ...5 0 40 Forced ventilation with exhaust fan Flow rate m3 h at 100 Pa 4500 5500 Tab 8 Overview Ventilation 50Hz Mains frequency 60 Hz SK 22 SK 25 Inlet aperture Z see fig ure 9 m2 0 35 0 40 Forced venti...

Page 17: ...Flow rate constant delivery volume relative to intake conditions Flow rate m3 min at 50 Hz mains frequency Max working pres sure bar SK 22 SK 25 8 0 2 00 2 50 11 0 1 67 2 10 15 0 1 30 1 70 Flow rate a...

Page 18: ...iscosity at 100 C 6 9 mm2 s ASTM D445 7 2 mm2 s ASTM D445 8 0 mm2 s ASTM D445 Flash point 230 C ASTM D92 251 C ASTM D92 258 C ASTM D92 Density at 15 C 0 868 g cm3 ASTM D1298 0 860 g cm3 ASTM D1298 0 8...

Page 19: ...ed for machines intended for the operation with snow can nons Viscosity at 40 C 47 mm2 s ISO 2104 Viscosity at 100 C 8 2 mm2 s ISO 2104 Flash point 240 C ISO 2592 Density at 15 C 0 918 g cm3 ISO 12185...

Page 20: ...Hz Max working pres sure bar SK 22 SK 25 8 0 2960 2960 11 0 2960 2960 15 0 2960 2960 Tab 20 Compressor drive motor Rated speed for 50 Hz Rated speed min 1 Mains frequency 60 Hz Max working pres sure...

Page 21: ...ed to the machine use shielded ca bles and insert the same through EMC connections into the switching cabinet This machine may only be supplied from an earthed TN or TT three phase supply in which the...

Page 22: ...00V 3 50Hz Rated voltage 230V 3 50Hz SK 22 SK 25 Backup fuse A 50 63 Supply cable mm2 4x10 4x16 Current drawn A 41 52 Tab 24 Supply details 230V 3 50Hz Rated voltage 400V 3 50Hz SK 22 SK 25 Backup fus...

Page 23: ...mpedances in external and neutral lines Tab 26 Network conditions at 400V 3 50Hz Machines with current consumption 16 A 75 A comply fully with IEC 61000 3 12 2 14 2 Mains frequency 60 Hz Rated voltage...

Page 24: ...and its required flow rate depend on the type of heat exchanger used Maximum permissible pressure loss in the cooling air circuit 0 6 bar Maximum heat capacity available SK 22 SK 25 kW 9 7 12 3 MJ h...

Page 25: ...achine only within its performance limits and under the permitted ambient condi tions Do not use compressed air for breathing purposes unless it is specifically treated Do not use compressed air for a...

Page 26: ...cognise the possible dangers of electrical and compressed air devices and take appropriate measures to safeguard persons and property have received adequate training in and authorization for the safe...

Page 27: ...carrying components can result in electric shocks burns or death Allow only qualified and authorised electricians or trained personnel under the supervision of a qualified and authorised electrician...

Page 28: ...g or the belt drive while the machine is switched on can result in serious injury Do not open the enclosure while the machine is activated Switch off and lock out the power supply disconnecting device...

Page 29: ...itten approval by the manufacturer prior to any technical modification or expansion of the machine the controller or the control programs Extending or modifying the compressor station If dimensioned a...

Page 30: ...ults Install the machine in a suitable compressor room Ensure sufficient and suitable lighting such that the display can be read and work carried out comfortably and safely Ensure accessibility so tha...

Page 31: ...P command device of any components requiring monitoring Pay particular attention to cleanliness during all maintenance and repair work Cover compo nents and openings with clean cloths paper or tape to...

Page 32: ...ion More information on safety devices is contained in chapter 4 section 4 2 1 3 7 Working life of safety functions Pursuant to ISO 13849 1 2016 Category and Performance Level PL of the machine s safe...

Page 33: ...ch off and lock out the power supply disconnecting device and verify the absence of any voltage 2 Hot surface Risk of burns caused by contact with hot components Do not touch the surface Wear long sle...

Page 34: ...Suitable measures Calm and prudent action can safe lives in the event of a fire Keep calm Give the alarm Shut off supply lines if possible Mains disconnecting device all poles Cooling water if presen...

Page 35: ...table the user is obliged to deter mine its suitability for his specific application Furthermore we do not assume any warranty obligation for damages caused by the use of unsuitable parts or operating...

Page 36: ...with components Cooling air flow The enclosure is not suitable for the following uses Walking on standing or sitting on As resting place or storage of any kind of load Safe and reliable operation is...

Page 37: ...to the point of injection Pressure with in the machine keeps the oil circulating A separate pump is not necessary A thermostatic valve maintains optimum cooling oil temperature Compressed air freed of...

Page 38: ...contacts Floating relay contacts are provided for the transfer of signals messages Information on location loading capacity and type of message or signal is found in the electrical diagram If the floa...

Page 39: ...on Operating mode Displays the event memory 10 Acknowledgement Confirms acknowledges alarms and warning messages If permissible Resets the fault counter RESET 11 LOAD IDLE Toggles between the LOAD and...

Page 40: ...le key is pressed 21 Remote control Continuous green light when the machine is in remote control 22 Time control Continuous green light when the machine is in time control 23 ON Continuous green light...

Page 41: ...ator tank from the air system The venting valve is open The compressor motor starts as soon as system pressure is lower than the set point pressure cut off pressure In addition timing and or remote co...

Page 42: ...e machine or several machines supplying similar volumes VARIO Machine for peak load in a compressed air station DUAL Machine for intermediate load in a compressed air station VARIO Machine for basic l...

Page 43: ...ons available for your machine are described below 4 5 1 Option C3 C48 SIGMA CONTROL 2 controller Connection to control technology Connection to various control technology systems is possible with the...

Page 44: ...t available for recovery depends on the individual operating conditions of the machine Connections are provided for an external system to recover surplus heat The thermostatic valve of the heat recove...

Page 45: ...le lighting such that the display can be read and work carried out comfortably and safely Keep suitable fire extinguishing agents ready for use Ensure that required ambient conditions are maintained R...

Page 46: ...frost direct sunlight dust and rain 5 2 2 Ensuring the machine room ventilation Adequate ventilation of the machine room has several tasks It prevents subatmospheric pressure in the machine room It ev...

Page 47: ...sufficiently at low compressor drive motor speeds Further information Further information on the design of exhaust air ducts can be found in chapter 13 3 5 3 Operating the machine in a compressed air...

Page 48: ...rgy Uncontrolled release of this energy can cause serious injury or death The following safety concerns relate to any work on components that could be under pressure Close shut off valves or otherwise...

Page 49: ...ed by bracing 1 WARNING Serious injury or death can result from loosening or opening components under pressure Vent all pressurized components and chambers completely 2 A shut off valve must be instal...

Page 50: ...er supply must only be connected by authorised installation personnel or an author ised electrician 2 Carry out safety measures as stipulated in relevant regulations IEC 364 or DIN VDE 0100 for exampl...

Page 51: ...system An unsuitable heat exchanger or incorrect installation may influence the cooling oil circuit within the compressor Damage to the machine will follow Consult KAESER on a suitable heat exchanger...

Page 52: ...ntained energy Uncontrolled release of this energy can cause serious injury or death The following safety concerns relate to any work on components that could be under pressure Close shut off valves o...

Page 53: ...chapter Confirmed Are the operators fully conversant with safety regulations Have all the positioning conditions been fulfilled 5 Is a user s lockable power supply disconnecting device installed 6 5...

Page 54: ...elay The overload relay shuts the machine down despite being correctly set Contact the authorised KAESER SERVICE 7 5 Pouring cooling oil into the airend Before starting the compressor for the very fir...

Page 55: ...ating the MODULATING control Precondition The power supply isolating device is switched off the device is locked off the absence of any voltage has been verified Fig 12 Activating and deactivating the...

Page 56: ...e set point pressure The system pressure pA is factory set to the highest possible value Adjustment is necessary for individual operating conditions Do not set the set point pressure of the machine hi...

Page 57: ...s switched off 1 In operating mode switch to the main menu with the Return key 2 Press the UP or DOWN keys until the current language is shown as active line inverse 6 1 bar 80 0 C de_DE Deutsch Curre...

Page 58: ...r LED lights green 2 Press the ON key The ON LED lights green If a power failure occurs the machine is not prevented from re starting automatically when power is resumed It can re start automatically...

Page 59: ...ff Press the EMERGENCY STOP control device Result The EMERGENCY STOP control device remains latched after actuation The compressor s pressure system is vented and the machine is prevented from automat...

Page 60: ...ication 2 Label the starting device in the remote control centre as follows Remote control Risk of injury caused by unexpected starting Before starting make sure that no one is working on the machine...

Page 61: ...ssages The controller will automatically display operation messages informing you about the current opera tional state of the machine Operating messages are identified with the letter O Further inform...

Page 62: ...he alarm message Further information Please refer to the SIGMA CONTROL 2 operating manual for a list of possible fault messages dur ing operation Warning message If maintenance work is to be carried o...

Page 63: ...closing Call KAESER SERVICE Leaks in the pressure system Check pipework and connec tions for leaks and tighten any loose connections Compressed air demand ex ceeds the volumetric flow rate from the c...

Page 64: ...Replace seals Cooling oil consumption too high Unsuitable oil is being used Change to SIGMA FLUID cool ing oil Oil separator cartridge split Changing the oil separator car tridge Oil level in the oil...

Page 65: ...mponents Touching voltage carrying components can result in electric shocks burns or death Work on electrical equipment may only be carried out by authorized electricians Switch off and lock out the p...

Page 66: ...are e g high temperatures much dust high number of load changes low load Adjust the maintenance intervals with regard to local installation and operating condi tions Document all maintenance and servi...

Page 67: ...e the oil filter 10 17 Change the oil separator cartridge 10 18 Variable see table 50 Change the cooling oil 10 16 up to 12000 h Replace the drive belt 10 9 Annually Check the pressure relief valve 10...

Page 68: ...humidity high duty cycle Change intervals of 6000 perating hours are not permissible without an oil analysis Tab 50 Cooling oil Change intervals 10 2 5 Regular service tasks The table below lists nec...

Page 69: ...the filter mat if cleaning is not possible or if the change interval has expired 4 Carefully insert the filter mat in the retaining frame 10 4 Control cabinet Clean or renew the filter mat A filter m...

Page 70: ...compressed air The frequency is mainly dependent on local operating conditions A leaking cooler results in loss of cooling oil and compressed air Clogged coolers are indicative of unfavourable ambient...

Page 71: ...ave stubborn clogging removed by an authorized KAESER SERVICE technician Checking the cooler for leaks Carry out visual inspection Did cooling oil escape Is a cooler leaking Have the defective cooler...

Page 72: ...achine has cooled down Fig 22 Air filter maintenance 1 Snap fastener 2 Air filter element 3 Air filter housing 1 Release the spring clips and remove the element 2 Clean all parts and sealing surfaces...

Page 73: ...ion and adjustment The tensioning device uses spring force to apply correct tension to the belt Adjust the tension when the marker pin reaches the top end of the elongated hole The marker pin can be s...

Page 74: ...e replaced immediately WARNING Excessive noise is caused when the pressure relief valve blows off Close all access doors replace and secure all removable panels Wear hearing protection Precondition Th...

Page 75: ...utomatically re starting The compressor motor does not stop The safety function of the EMERGENCY STOP device is no longer ensured Shut down the machine immediately and call KAESER SERVICE 2 Turn the E...

Page 76: ...e stages Isolate the compressor from the air system Vent the oil separator tank Manually vent the air cooler The machine must be isolated from the compressed air network and completely vented be fore...

Page 77: ...nting Make sure that the user s shut off valve is closed or that the complete air system is ven ted With the shut off valve closed insert the plug in nozzle 6 into the hose coupling 3 Slowly open the...

Page 78: ...d off verify the absence of any voltage Fig 27 Replenish cooling oil 1 Hose coupling air cooler venting 2 Pressure gauge 3 Hose coupling oil separator tank venting 4 Oil filler port with plug 5 Coolin...

Page 79: ...ure gauge to zero Contact the authorised KAESER SERVICE Manually venting the air cooler After shutting down the compressor and venting the oil separator tank the machine is still un der pressure from...

Page 80: ...and oil separator cartridge when changing the oil Compressed air helps to expel the oil This compressed air can be taken either from the compres sor itself or from an external source An external sourc...

Page 81: ...il separa tor tank pressure gauge 2 until it reads 3 5 bar 3 Switch off the machine 4 Wait at least 2 minutes to allow the oil to flow back to the separator tank Cut off the electrical power supply vi...

Page 82: ...shut off valve 11 and unplug the male hose fitting Dispose of used oil in accordance with environment protection regulations Draining the oil from the cooler Fig 29 Changing the cooling oil Oil cooler...

Page 83: ...er pressure can injure or cause death if the contained energy is suddenly released Fully vent all pressurised components and enclosures 2 Slowly unscrew the filler plug 4 see illustration 28 3 Fill wi...

Page 84: ...Fig 31 Changing the oil filter 1 Oil filter 2 Direction to unscrew Changing the oil filter 1 WARNING Compressed air Compressed air and devices under pressure can injure or cause death if the containe...

Page 85: ...life of the oil separator cartridge is influenced by contamination in the air drawn into the compressor Adherence to the changing intervals for Cooling oil Oil filter Air filter The machine must be is...

Page 86: ...ne side 4 Remove the cover fixing screws 17 and carefully remove the cover 14 5 Take out the old oil separator cartridge 23 together with the gaskets 21 and dispose of ac cording to environmental prot...

Page 87: ...alve between the machine and the air distribution network 3 Switch on the power supply and reset the maintenance interval counter 4 After approx 10 minutes of operation Switch off the machine and chec...

Page 88: ...maintenance and service work carried out in the list Date Maintenance task carried out Operating hours Signature Tab 53 Logged maintenance tasks 10 Maintenance 10 19 Documenting maintenance and servi...

Page 89: ...chine resulting from the use of unsuita ble spares or operating fluids materials Use only original parts and operating fluids materials Have an authorized KAESER SERVICE technician carry out regular m...

Page 90: ...parts list to plan your material requirement according to operating conditions and to order the required spare parts Make sure that any service or repair tasks not described in this manual are carrie...

Page 91: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 901848 21 E Operating Manual Rotary screw compressor SK 81...

Page 92: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 82 Operating Manual Rotary screw compressor SK 901848 21 E...

Page 93: ...11 Spares Operating Materials Service 11 4 Replacement parts for service and repair 901848 21 E Operating Manual Rotary screw compressor SK 83...

Page 94: ...tched off 1 Drain condensate from the condensate drain and dispose of according to applicable environ mental protection regulations 2 Remove the user supplied condensate lines The condensate drains ar...

Page 95: ...ly to machines not yet commissioned Please consult with KAESER if you have questions to the appropriate storage and commis sioning 1 NOTICE Moisture and frost can damage the machine Prevent ingress of...

Page 96: ...e The machine is not equipped with fastening points Examples of unsuitable fastening points Pipe sockets Flanges Attached components such as centrifugal separators condensate drains or filters Rain pr...

Page 97: ...f 15 to 45 for attachment devices with multiple strands Slope angles between 45 and 60 may be unsuitable Slope angles larger than 60 are prohibited Ensure the maximum incline of 6 of the machine to th...

Page 98: ...r this reason batteries must not be disposed of with unsorted residential waste They must be delivered to the national battery collection system This procedure facilitates the handling and recycling o...

Page 99: ...13 Annex 13 1 Pipeline and instrument flow diagram P I diagram 13 Annex 13 1 Pipeline and instrument flow diagram P I diagram 901848 21 E Operating Manual Rotary screw compressor SK 89...

Page 100: ...13 Annex 13 1 Pipeline and instrument flow diagram P I diagram 90 Operating Manual Rotary screw compressor SK 901848 21 E...

Page 101: ...13 Annex 13 1 Pipeline and instrument flow diagram P I diagram 901848 21 E Operating Manual Rotary screw compressor SK 91...

Page 102: ...13 Annex 13 1 Pipeline and instrument flow diagram P I diagram 92 Operating Manual Rotary screw compressor SK 901848 21 E...

Page 103: ...13 Annex 13 1 Pipeline and instrument flow diagram P I diagram 901848 21 E Operating Manual Rotary screw compressor SK 93...

Page 104: ...13 Annex 13 1 Pipeline and instrument flow diagram P I diagram 94 Operating Manual Rotary screw compressor SK 901848 21 E...

Page 105: ...C1 Pipeline and instrument flow diagram P I diagram MODULATING control 13 Annex 13 2 Pipeline and instrument flow diagram P I diagram MODULATING control 901848 21 E Operating Manual Rotary screw compr...

Page 106: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram MODULATING control 96 Operating Manual Rotary screw compressor SK 901848 21 E...

Page 107: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram MODULATING control 901848 21 E Operating Manual Rotary screw compressor SK 97...

Page 108: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram MODULATING control 98 Operating Manual Rotary screw compressor SK 901848 21 E...

Page 109: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram MODULATING control 901848 21 E Operating Manual Rotary screw compressor SK 99...

Page 110: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram MODULATING control 100 Operating Manual Rotary screw compressor SK 901848 21 E...

Page 111: ...13 3 Dimensional drawing 13 Annex 13 3 Dimensional drawing 901848 21 E Operating Manual Rotary screw compressor SK 101...

Page 112: ...pon purpose Neither originals nor reproductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD W1 prepared for ext heat r...

Page 113: ...onischer Systeme d rfen nur zu dem vereinbarten Zweck angefertigt werden Weder Original noch Vervielf ltigungen d rfen Dritten ausgeh ndigt oder in sonstiger Weise zug nglich gemacht werden Entwicklun...

Page 114: ...13 4 Electrical Diagram 13 Annex 13 4 Electrical Diagram 104 Operating Manual Rotary screw compressor SK 901848 21 E...

Page 115: ...ation on power supply voltages and frequencies for all machines The voltage and frequency and local conditions under which any particular machine may be used are given on the nameplate of the machine...

Page 116: ...03111 00 2 9 Circuit diagram Power supply unit SSK 03111 00 3 10 Circuit diagram IO module Configuration SSK 03111 00 4 11 Circuit diagram sensors actuators SSK 03111 00 5 12 Circuit diagram Volt fre...

Page 117: ...arth conductor black red 1mm H05V K 18AWG UL Style 1015 CSA TEW white 1mm H05V K 18AWG UL Style 1015 CSA TEW blue 1mm H05V K 18AWG UL Style 1015 CSA TEW white blue 1mm H05V K 18AWG UL Style 1015 CSA T...

Page 118: ...l inputs digital outputs analog inputs 4 20mA Pt100 Relay outputs Terminal strip Power supply Terminal strip Control B1 B2 B40 K1 Pressure transducer Air main pressure Direction of rotation pressure s...

Page 119: ...40 00050 7 8740 00050 7 8740 00050 7 8740 00070 Siemens Siemens 3RT2936 1CD00 3RT2926 1CD00 3RT2926 1CD00 3RT2926 1CD00 3RT2936 1CD00 Interference suppressor 7 8740 05120 7 8740 05110 7 8740 05110 7 8...

Page 120: ...8740 00070 7 8740 00060 7 8740 00060 7 8740 00100 Siemens Siemens 3RT2936 1CD00 3RT2926 1CD00 3RT2926 1CD00 3RT2926 1CD00 3RT2936 1CD00 Interference suppressor 7 8740 05120 7 8740 05110 7 8740 05110...

Page 121: ...4 6 W19 2 U1 U3 U4 V1 V3 V4 W1 W3 W4 U2 V2 W2 performance related components see Equipment parts list W14 7 1 3 5 2 4 6 Compressor motor L1 2 1 L2 2 1 PE 4 2 X7 7 Mains contactor 4 2 X10 11 7 13 14 A...

Page 122: ...Hz Control voltage tapping 1 2 4 3 6 5 I I I s b c supplied by customer 1 connection s b c 10VA 01 Consumer external PE2 W102 W102 3 Door safety interlock switch 11 12 4 EMERGENCY STOP 11 12 5 EMERGEN...

Page 123: ...green yellow 500V 70 C PE1 1x1 5mm green yellow 500V 70 C 1x2 5mm green yellow 500V 70 C RS485 FC Ethernet X3 X1 X6 SD card X5 P24 M24 X7 4 2 MCS Ersatz f r Ersatz durch a b c nderung Datum Datum Bea...

Page 124: ...DOT 1 00 DOT 1 01 M M M AII_PA AII_PA AII 1 00 AII 1 01 FE FE FE FE GND AIR 1 00 AIR 1 00 AIR 1 01 AIR 1 01 DOR COM DOR COM DOR COM DOR COM DOR 1 04 DOR 1 03 DOR 1 02 DOR 1 01 DOR 1 00 2 6 IOM Ersatz...

Page 125: ...R_B 8 9 10 X9 W117 2x0 34mm 250V 80 C Direction of rotation 4 2 DI_PA DI 1 2 X8 1 2 P 1 0 bar W104 2x0 5mm 500V 70 C 1 2 1 2 Control valve 4 2 DOT M 7 8 X8 W113 2x0 5mm 500V 70 C 4 2 DOT M 5 6 X8 24VD...

Page 126: ...ed conductors 1 5mm orange 500V 70 C 15 1 6 31 32 16 max 250V AC 24V DC 3A Compressor motor running Volt free contacts 1 6 43 44 17 Ersatz f r Ersatz durch a b c nderung Datum Datum Bearbeiter Gepr ft...

Page 127: ...m DI_PA DI 5 14 X7 Digital output User s connection 24V DC 0 3A max cable length 30m DOT M 9 10 X8 4 20mA L L GND AII AII_PA 4 5 6 FE 7 4 20mA Ri 200 4 wire connection Possible connections for AII 1 0...

Page 128: ...V 500V 550V 220V L02 L02 F11 5 F11 5 primary 420V 400V 380V primary 460V 440V 230V 200V L1 0 0 0 L1 20V 0 0 20V Power connection Power connection L2 420V 400V 380V L2 440V 440V 230V 220V diagram 1 dia...

Page 129: ...terminal 1 2 3 4 5 6 7 8 page Bl Circuit diagram Handling Terminals SC2 MCSIO Ersatz f r Ersatz durch a b c nderung Datum Datum Bearbeiter Gepr ft Norm Name Ursprung 9 10 24 05 2017 D Sitter B chner...

Page 130: ...n 1 2 3 4 5 6 7 8 page Bl Circuit diagram Feed line connection SC2 MCSIO Ersatz f r Ersatz durch a b c nderung Datum Datum Bearbeiter Gepr ft Norm Name Ursprung 10 10 24 05 2017 D Sitter B chner 13 An...

Page 131: ...cross section total 3 Terminals supply 1 2 Unit frame PE1 Mounting plate 1 2 PE M1 PE2 PE2 X11 1 2 PE3 total 16 Terminals 2 4 6 F11 1 2 4 A2 Q1 01 Volt free contacts User s connection 1 3 2 L1 T21 2 C...

Page 132: ...3 X11 230V 230V T21 Q2 X0 Q1 B25 24V T11 24V The components are performance related and not shown to scale Ersatz f r Ersatz durch a b c nderung Datum Datum Bearbeiter Gepr ft Norm Name Ursprung 1 1 2...

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