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Supply Unit

TC - PT100 has a very wide operating voltage range. It can operate in the range of     

   24 - 240 Vac, 50/60 Hz.

If the supply of the device is taken directly from the output of the transformer (230V AC), 

when the transformer is switched off by one of the MV fuses or when the transformer is operated 

without a load with a fixed capacitor used to rectify the power factor, high voltage may be applied 

to the supply of the device and the device supply may be damaged.

To ensure that the TC-PT100 control unit operates correctly and safely, 

and to avoid being affected by high line voltage, we recommend you to use the 
device with external 24 Vdc or use the device supply with an overvoltage 
protection relay (ADG3X).

To prevent serious damage to the device, the supply input of the device must be switched 

on before performing the insulation test of the electrical panel.

Alarms and Fan Activity

ALARM and TRIP relays are energized only when they exceed the set temperature values.

After the device is switched on, the FAULT relay is energized and the relay is de-energized if one of 

the following conditions occurs:

■ 

Failure of storage memory in the device

■ 

Pt100 sensor faults ("Open Circuit, Short Circuit, ΔT Instantaneous Temperature Increase")

■ 

When there is insufficient feed input

■ 

If it is returned to Factory Settings during operation

The FAN relay output must be connected to the cooling fan or the air cooling system in the room 

where the traction is located.

NOTE-1

:Do not connect the FAULT relay output to the tripping circuit of the MV Transformer.

NOT-2

: Disconnect the power before changing any terminal connection.

PT100 Sensor Connections

■ 

The PT100 sensors must have 1 white, 2 red output lines. (DIN 43760, IEC 751)

■ 

Ch2 channel should always be connected to the middle column of the MV transformers.

■ 

The Ch4 channel can be connected to measure the ambient temperature of the traction        

             core or to OFF.

 

The characteristics of the cables that transmit the Pt100 measurement signal               

             should be as follows:

■ 

It must be separate from the power cable

■ 

Transmission Cables must be spiral and surrounded by a protective shield

■ 

Section must be at least 0.5 mm²

■ 

It should be fixed firmly to the terminals

■ 

It should be as silver conductor

NOTE

: Using cables that do not meet the above specifications may cause abnormalities during 

temperature reading. It should be noted that any parasitic noise in the signal lines may cause 

anormalies in the Pt100 inputs (CH1-CH2-CH3-CH4) or in the sensors themselves.

Temperature Sensor Errors

In case of failure or at least one of the PTC100s connected to the measured temperature   

value exceeds the full scale value, the energy of the FAULT relay is cut off, where visual and audible 

warnings enter.In the meantime, the device will display the corresponding channel error on the 

screen.

Short Circuit:

 means that the sensor cables are in contact with each other, or that the device 

temperature measurement falls below the minimum scale value of -10 ° C.

Open Circuit:

 means that the sensor cables are open or the device temperature measurement 

exceeds the maximum scale value of 250 ° C.

Press the 

Reset

 button that appears on the screen to energize the Fault relay and remove 

the fault. This button is used for the Silent Error Alarm, in which case only the fault relay is energized 

again, the acoustic warning is silent. However, the error continues to be displayed on the screen.   

■ 

To remove the fault from the center, check the Pt100 connections and replace the faulty sensor.

Summary of Contents for TC - PT100

Page 1: ...KAEL M hendislik Elektronik Tic ve San Ltd ti Temperature Controller For Dry Type Medium Voltage Transformers www kael com tr TC PT100...

Page 2: ...78 Sok No 10 Ulucak Village Kemalpa a ZM R The device must be commissioned and programmed by authorized and qualified persons in accordance with the instructions in the operating instructions If nece...

Page 3: ...cooling Continuously monitors temperature sensors for faults It detects errors Sensor cable is broken Sensor cable short circuit Sensor not attached Error detection in case of data recording center f...

Page 4: ...s normal and returns to exclamation point when an error occurs in the system A color LCD display is used in our device to make it much easier and clearer to use If the keys are not pressed for a long...

Page 5: ...The PT100 sensors must have 1 white 2 red output lines DIN 43760 IEC 751 Ch2 channel should always be connected to the middle column of the MV transformers The Ch4 channel can be connected to measure...

Page 6: ...NING 1 Step Choice Of Language The next screen will appear when it is first activated Up Down buttons to select one of the Turkish English or Russian language and press Set button After the language o...

Page 7: ...F Then click the Apply button In this case if OK is pressed the change is recorded If you want to change without recording press the Back key After recording the device starts to operate normally 11 1...

Page 8: ...t the system would not be damaged ALARM TRIP FAULT FAN 11 10 2016 14 25 Exit RELAY TEST Set ALARM TRIP FAULT FAN Control the contactors of the relay with multimeter during the test opeation 2 SENSOR T...

Page 9: ...own in red If the temperature value measured from the corresponding sensor is equal to or lower than the set alarm temperature setpoint the alarm of the ALARM relay is deactivated and the alarm log is...

Page 10: ...time m T p T p T p T s T s Saving Mode Saving Mode Continuous Cooling Instantaneous temperature increase analyzes the temperature rise T value in seconds C sec The user can choose from 1 C to 30 C T...

Page 11: ...Pass Men s Enter Your New Password Again 0 OK 14 25 Exit PASSWORD SET Change De i tirme Pass Aktif Pasif Pass Men s Enter Your New Password Again 0 Password Saved OK Correctness of the measurements an...

Page 12: ...ction class IP 00 Accuracy 1 fully scale 1 digit Sensor Type RTD sensor Pt100 type 3 wire max 1 5mm Ambient Temperature 20 C 60 C EMC Immunity EN 61000 6 2 EMC Emission EN 61000 6 3 Installation Type...

Page 13: ...r transformer coil wires In the distribution box 3 conductors of each PT100 sensor must be connected to the PT100 sensor inputs of the TC PT100 temperature controller with a minimum 0 50 mm cross sect...

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