Kaco blueplanet 40.0 TL3 Instruction Manual Download Page 16

Mounting the inverter

Page 16

 

 

Installation Instructions KACO 

blueplanet

 32.0 TL3 / 40.0 TL3 / 50.0 TL3

6.2 

Installing the DC and AC isolator switches

NOTE

To prevent damage to the DC and AC isolator switches during transport, both isolator switches are 
enclosed with the unit in an installation bag. 

 

Figure 8:   Installing the DC and AC isolator switches

Key

1

DC and AC isolator switches

3

Screws (M4x8)

2

Sealing ring with ON / OFF label

4

Plain washer

Installing the DC and AC isolator switches

 

You have set up the unit and secured it.

1.  Open both door locks with a suitable slotted-head screwdriver. (Blade width (8 mm) cf. ISO 2380-2)

2.  Slowly open the doors.

3.  Remove and open the installation bag containing the DC/AC isolator switches from the unit.

4.  Press the back of the DC/AC isolator switches to the intended opening of the doors so that the switch is pointing 

down and the label "ON" is up.

 

The sealing ring with the label ON / OFF must be attached fl ush against the door wall. 

5.  Place the screws with washers in the holes of the doors and start the threads of the isolator switch.

6.  Use a suitable cross- or slotted-head screwdriver to tighten the screws. (Tightening torque is 1.5 Nm)

7.  Check that the switch works and is sealed properly. (Protection class IP54)

8.  Move the switch to the OFF position.

9.  Check the positioning of the switch for the DC/AC isolator switch and to make sure it is properly seated. 

10.  Close doors slowly so that the switching bar is inserted directly in both isolator switch.

11.  Secure the door locks on the housing.

 

»

Install the inverter.

2

1

3

4

Summary of Contents for blueplanet 40.0 TL3

Page 1: ...Instruction Manual Authorized Electricians KACO blueplanet 32 0 TL3 KACO blueplanet 40 0 TL3 KACO blueplanet 50 0 TL3...

Page 2: ......

Page 3: ...hes 16 7 Installing the inverter 17 7 1 Opening the connection area 17 7 2 Drilling holes for electrical and interface connections 17 7 3 Making the electrical connection 18 7 4 Connecting the interfa...

Page 4: ...ing the documents These instructions and other documents must be stored near the system and be available at all times 1 2 Layout of Instructions 1 2 1 Symbols used General hazard Risk of fire or explo...

Page 5: ...ng standards and regulations Keep unauthorized persons away from the inverter and PV system In particular be sure to observe IEC 60364 7 712 2002 Requirements for special types of business premises ro...

Page 6: ...erters Overvoltage conductors varistors to protect the power semiconductors from high energy transients on the grid and generator side Temperature monitoring of the heat sink EMC filters to protect th...

Page 7: ...oltage is present in the inverter If as it gets dark the voltage drops below the minimum voltage value the feed in operation ends and the inverter switches off 3 2 Description of the unit 3 2 1 Invert...

Page 8: ...tive and negative lead to the inverter DC isolator switch 2 pole Model M1 devices 6 pole Model M3 devices Use the DC isolator switch to disconnect the inverter from all power sources on the PV generat...

Page 9: ...interfaces are used for communication or remote monitoring or the inverter and are configured in the set tings menu Section 8 3 on page 30 3 2 4 1 RS485 interface and Modbus interface Use this system...

Page 10: ...annel A B 1 Pos and 1 Neg 8 14 AWG CU DC polarity safeguard Short circuit diode Numbers of MPP tracker M1 1 MPPT M3 3 MPPT possible input power is reduced at voltages lower than VDC 310 390 480 AC ele...

Page 11: ...ight lbs kg 381 173 Unit dimensions HxWxD In mm 33 x 14 x 53 5 840 x 355 x 1360 Operating temp range F C 13 to 140 25 to 60 possible derating above 113 F 45 C Storage temp range F C 22 to 158 30 to 70...

Page 12: ...d safely The shipping company is responsible for any transport damage that occurs 5 1 1 Scope of delivery Inverters Housing covers Cover plates right and left cover Installation kit DC and AC isolator...

Page 13: ...e during installation that the display is slightly below eye level Wall With sufficient load bearing capacity Accessible for installation and maintenance Made from heat resistant material up to 194 F...

Page 14: ...re sufficient heat dissipation B A A C A Figure 5 Instructions for wall mounting Figure 6 Minimum clearances Key A horizontal distance between the two inverters vertical dis tance between inverter and...

Page 15: ...lling separation in In mm 6 1 Installing and securing the inverter Drilling the holes 1 Mark 4x drill holes on bottom 2 For additional wall mounting Mark position of 2x drill holes on wall 3 Drill the...

Page 16: ...ion bag containing the DC AC isolator switches from the unit 4 Press the back of the DC AC isolator switches to the intended opening of the doors so that the switch is pointing down and the label ON i...

Page 17: ...and voltage free Connect the inverter only after the aforementioned steps have been taken NOTICE The doors can only be opened by switching off both DC AC isolator switches and then unlocking both door...

Page 18: ...ation to be stripped off 0 944 In 24 mm 0 984 In 25 mm 0 984 In 25 mm Tightening torque 2 5 4 Nm 2 5 Nm 2 5 Nm Fuses Overvoltage conductor Built in type II 3 2 1 L1 L2 L3 N GR Y3 N 277 480V 60Hz PV PV...

Page 19: ...inverter monitors this voltage If it exceeds the country specific grid overvoltage limit value the inverter switches off Ensure that the conductor cross sections are sufficiently large or that the ca...

Page 20: ...tective earth PE and the negative cable of the PV generator are identified If stable voltages can be measured there is a ground fault in the DC generator or its wiring The ratio between the measured v...

Page 21: ...installation regulations in this regard Ground the housing of the inverter if necessary at the grounding point provided for that purpose in the connection area of the inverter It is marked with the s...

Page 22: ...tion class III NOTE When routing the interface connection cable note that too little clearance to the DC or AC cables can cause interference during data transfer RS485 USB EVU S0 ERR Ethernet B A B A...

Page 23: ...rter 1 Route the connection cables into the connection area 2 Connect the connection cable to Ethernet interface 3 Connect the provided ferrite clip above the cable fitting to the Ethernet cable Conne...

Page 24: ...es is to monitor the basic operation of the system 7 4 5 1 Wiring diagram 1 2 2 3 4 5 Figure 18 RS485 interface wiring diagram Key 1 Inverter terminal unit 4 Communication 2 Inverters 5 230 V AC 3 dat...

Page 25: ...ress to every bus device inverter sensor and ter minate the terminal units see the Settings menu 7 4 5 2 activate the terminating resistor in the settings menu 1 Open the menu 2 Select Settings Interf...

Page 26: ...les and terminals in the inverter are touched Only appropriately qualified and authorised electricians may start up the inverter 7 6 1 Switching on the inverter The inverter has been mounted and elect...

Page 27: ...escription Start The green Operating LED is illuminated if an AC voltage is present independently of the DC voltage Feed in start Feed in operation Power fed into the grid or measured values The green...

Page 28: ...eactivate the backlighting permanently NOTICE Depending on the tolerances of the measuring elements the measured and displayed values are not always the actual values However the measuring elements en...

Page 29: ...utton The LCD displays the daily yield in a diagram To return to the desktop press any button 8 1 3 2 Inverter menu Selecting a menu item You have left the desktop The inverter displays the menu Use t...

Page 30: ...nged in the Settings menu NOTICE The sequence of the settings required for initial commissioning is preset in the configuration assistant Initial configuration In order to select a setting press the u...

Page 31: ...0 1 2 3 1 Yield counter Displays the yield in kWh Reset the counter using the Reset key 0 1 2 3 1 Yield today Displays the cumulative yield for the current day 0 1 2 3 1 Total yield Displays the tota...

Page 32: ...way key 2 Press the OK key The inverter writes the data to the USB storage device 0 1 2 3 0 Settings menu Open the menu Press the right arrow key or the OK key 0 1 2 3 1 Language Select the desired la...

Page 33: ...d the aforementioned menu items are hidden Off DHCP deactivated make settings manually 4 1 2 3 2 IP address Allocate a unique IPv4 address in the network 4 1 2 3 2 Subnet mask Allocate a network mask...

Page 34: ...shutdown of the inverter Underfrequency shutdown 0 1 2 3 1 DC starting volt The inverter begins feed in as soon as this PV voltage is present Set the starting voltage 0 1 2 3 1 Const volt ctrl Offers...

Page 35: ...Open the menu Press the right arrow button or the OK button US 277 0 1 2 3 3 Number of nodes This option defines how many support node can be defined in the sub sequent menu up to 10 support nodes can...

Page 36: ...g data 1 Connect a suitable USB storage device to the USB interface on the underside of the inverter 2 Open the Log data view menu 3 Select the Save to USB item 4 Select the desired log data using the...

Page 37: ...bout the inverter as well as the current yield data The web server supports the display of the following measurement data and yield data Feed in power Generator power Status Generator voltage Grid pow...

Page 38: ...process Preparing for the software update 1 Download the software update file from the KACO web site and store it on your hard disk 2 Extract the update file ZIP completely onto the USB stick Perform...

Page 39: ...egu lar basis Remove dust from the ventilation inlets if necessary Authorized electrician 9 3 Shutting down for maintenance and troubleshooting DANGER Lethal voltages are still present in the terminal...

Page 40: ...w energy GmbH Service The operator can only carry out actions marked with a B In case of power failure wait for the system to automatically restart Notify your electrician if there is an extended powe...

Page 41: ...KACO Service to test the hardware E The inverter dis plays an impos sible daily peak value Faults in the grid The inverter continues to operate as normal without losses to the yield even when an erron...

Page 42: ...by the inverter s operating frequency of approximately 17 kHz No action In spite of high radiation levels the inverter does not feed the maximum power into the grid The device is too hot and the syste...

Page 43: ...rter defective Cool off the area around the inverter Uncover the fans Notify your author ised electrician B B E OS 11 Power limitation If the generator power is too high the inverter limits itself e g...

Page 44: ...47 Line failure line to line voltage The measured line to line voltage is outside of the tolerance limits The phase angle between the individual phases of the three phase supply net work is not correc...

Page 45: ...lation is being measured FS 80 Insulation meas not possible The insulation measurement cannot be performed because the generator voltage is too volatile FS 81 82 83 Protection shutdown line volt L1 L2...

Page 46: ...ed the device to protect it against damage Complete disconnection of the device Notify authorised electrician KACO Service E K FS 100 Protect shutdown HW overheating The device has been switched off b...

Page 47: ...ty From there you can easily navigate to our international websites by clicking on the appropriate flag s Please use our website to register your unit immediately http www kaco newenergy com service w...

Page 48: ...tinue with dismantling 11 3 Dismantling the inverter Shut down the inverter Uninstall the inverter 1 Remove the inverter fastening 2 Securely pack up the inverter if it is to be used later or have the...

Page 49: ...elating to electromagnetic compatibility 2004 108 EC and the Low Voltage Directive 2006 95 EC The units conform to the following standards 2006 95 EC Directive relating to electrical equipment designe...

Page 50: ...Appendix Page 50 Installation Instructions KACO blueplanet 32 0 TL3 40 0 TL3 50 0 TL3...

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Page 52: ...522 6765 kacoinfo kaco newenergy com www kaco newenergy com The text and fi gures refl ect the current technical state at the time of printing Subject to technical changes Errors and omissions excepte...

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