Kaco 1001910 Manual Download

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Manual

English translation of German original

KACO blueplanet gridsave
92.0 TL3

These instructions form part of the product and must be carefully read, observed and stored in a place which is freely accessible at all
times.

Authorised electrician

Important safety instructions

M; L; XL

Summary of Contents for 1001910

Page 1: ...ginal KACO blueplanet gridsave 92 0 TL3 These instructions form part of the product and must be carefully read observed and stored in a place which is freely accessible at all times Authorised electri...

Page 2: ...as device for ease of reading Trademarks All trademarks are recognised even if not explicitly identified as such A lack of identification does not mean that a product or designation logo is free of tr...

Page 3: ...7 9 Sealing the connection area 28 8 Commissioning 29 8 1 Requirements 29 8 2 Start up options 29 9 Configuration and operation 33 9 1 Controls 33 9 2 User interface 34 9 3 Menu structure 36 9 4 Monit...

Page 4: ...t is valid for the following types of device from firmware version V3 23 onwards Modules KACO art no BLUEPLANET GS 92 0 TL3 S B1 WM OD IIGL 1001910 BLUEPLANET GS 92 0 TL3 S B1 WM OD IIGX 1001911 BLUEP...

Page 5: ...on the right side panel of the product Product name Part no Serial number Date of manufacture Technical data Disposal information Certification marking CE marking KACO new energy Werner von Siemens A...

Page 6: ...the follow ing qualifications Knowledge on the function and operation of a bidirectional feed in inverter Knowledge of the Modbus specifications Knowledge of the SunSpec Modbus specifications Trainin...

Page 7: ...re them against being inadvertently switched back on before performing visual inspections and maintenance When taking measurements on the live device Do not touch the electrical connections Remove all...

Page 8: ...Isolation detection residual current monitoring and disconnection function to detect isolation faults NOTE Information on other applications system set ups e g parallel operation multiple bidirectiona...

Page 9: ...able feed through 3 Status indicator 7 Communication button USB port 4 Upper cover 8 DC connection cable feed through 3 2 1 Electrical functions A potential free relay contact is integrated into the d...

Page 10: ...pdates and for carrying out extensive configuration 3 3 System layout Battery with management system Bidirectional feed in inverter with interface switch Line protection DC isolator switch Grid DC fus...

Page 11: ...power 0 100 Snom cos phi 0 3 1 ind cap Number of feed in phases 3 4 2 General Data General electrical data Max efficiency 98 8 European efficiency Self consumption Standby 10 W Transformer unit no Gri...

Page 12: ...nce emission grid feedback EN 61000 6 2 62920 Class A EN55011 Class A EN61000 3 11 EN 61000 3 12 Certifications 4 3 Environmental data Item number 1001912 M 1001910 L 1001911 XL Installation distance...

Page 13: ...orting the device CAUTION Hazard due to impact risk of breakage to the device 1 Pack the device securely for transport 2 Transport the device using the intended carrying handles of the packaging box 3...

Page 14: ...n 5 Immediately remove dirt especially on vents 6 Failure to observe these warnings may lead to device damage which is not covered by the manufacturer warranty NOTE Access by maintenance personnel for...

Page 15: ...1 Z 2 1 3 4 5 6 Fig 9 Open the package Fig 10 Setting the device upright Key 1 Cover 4 Base 2 Side section upper 5 Side section lower 3 Clamp 4x 6 Cardboard packaging with mount and mounting kit The d...

Page 16: ...S12 12mm 90mm 5 Screw for securing purposes 1x 3 Lock washer 6 Bracket to store the device A Minimum clearance 120 mm 1 Minimum clearance excluding device 270 mm Recommended clearance 400 mm 1 Recomme...

Page 17: ...wing device installation 1 2 3 Fig 13 Lift the device using the opening 4 3 Fig 14 Fitting the device onto the mount Key 1 Opening 3 Mounting bracket 2 Centre of gravity 4 Mount Lifting and installing...

Page 18: ...ation and start up Keep the device closed during pre assembly and do not open the connection area until you perform installation 1 Seal off the screw connections using sealing covers 2 Prior to instal...

Page 19: ...king the electrical connection NOTE Select conductor cross section safety type and safety value in accordance with the following basic conditions Country specific installation standards power rating o...

Page 20: ...insulation to be stripped off Depending on the cable lug Cable lug connection bolt Bore for M10 screw Tightening torque 10 Nm Connection type Cable lug use the appropriate cable lug depend ing on the...

Page 21: ...plate 4 Cable fitting 7 4 2 Make the grid connection 4 pole connection TN TT system Grid connection is prepared AC cables equipped with an M10 ring cable lug max width b 1 Loosen nut and lock washer...

Page 22: ...he device DANGER Risk of fatal injury due to electric shock When connecting the batteries and installing supply lines arcs may occur that may cause serious injury and property damage 1 Insert internal...

Page 23: ...t be limited to a max current of 100A using external means The DC input capacity of the device is approx 2mF 2 DC link may still be charged link after disconnecting the device from the battery The lim...

Page 24: ...d that there is no AC DC voltage present 1 Clamp Ethernet overvoltage protection module on the top hat rail from top to bottom 2 Connect the short Ethernet cable with an Ethernet port on the communica...

Page 25: ...g USB RS485 INV OFF ERR B A GND B A GND B A GND 2xRJ45 SDCard 1xRJ45 2 1 3 4 7 6 RS485 5 Fig 27 Communication circuit board HMI board 1 Communication circuit board 5 INV OFF connection for remote cont...

Page 26: ...work cable The maximum distance between two devices is 100 m 328 ft The Ethernet switch allows for the repeater function and supports auto sensing Ensure that the cable is correctly assigned You can u...

Page 27: ...ions Proper ties functions RS485 B A GND B A GND D01 GND 4 3 2 1 RS485 B A GND B A GND INV OFF INV OFF 1 2 x x y y INV Signal Powador protect A B A B Fig 29 Connecting the device to Powador protect Co...

Page 28: ...y tighten the fastening screws 2 Secure the housing cover 1 by tightening all 6 screws 2 in a diagonally oppos ite sequence T_25 4 8 Nm The device has been mounted and installed Put the device into op...

Page 29: ...nctions are only available via the WEB interface 1 Initial start up 2 Setting parameters 3 Resetting the device to its factory defaults NOTE We recommend using an up to date Firefox or Chrome browser...

Page 30: ...me based on its serial number so that it is possible to install sev eral devices at the same time if multiple WiFi sticks happen to be available F Name of access point Device designation serial number...

Page 31: ...device configuration page is displayed 8 2 3 Start up via a USB memory stick Application The installation technician has saved a pre prepared device configuration on a USB memory stick e g a config u...

Page 32: ...IT configuration measures in the external network so that the device is as signed an IP address 3 Next launch the browser on the terminal device and enter the IP address of the device http IP address...

Page 33: ...ayed via the WEB interface The interface switch engages audibly Feed in mode with re duced power The green Operating LED is lit The green LED Grid operation is flashing because one of the modes intern...

Page 34: ...nu cumulative yield Selected meassurements Current power Activity indicators for communication interfaces Operation mode Previous page Status history Fig 36 Monitoring interface Range Description Basi...

Page 35: ...ower control Power Limitation Internal External System maintenance Reactive power control Cancel Restore factory settings Apply settings Back Cancel Next 4 1 2 3 Menu level 4 1 2 3 4 4 1 2 3 4 4 1 2 3...

Page 36: ...or the default browser that is available on the mobile terminal devices to configure the device via the web interface 9 3 1 Yield via web user interface Country spec Set tings Level Display Setting Ac...

Page 37: ...Input screens for basic settings 4 1 2 3 4 Language 14 languages 1 Select the required language for the user interface 2 Confirm the action field 4 1 2 3 4 Localisation Status 1 Select the current dat...

Page 38: ...namic grid support using dynamic reactive current Dynamic grid support remains active on account of immunity to inter ference Settings Manual Pre defined zero current F Select a control process Priori...

Page 39: ...t time 1000 15000 ms F Set the minimum support time 4 1 2 3 4 Advanced islanding de tection NOTE NOTE Grid operators require shutdown of the device with standalone grid detection More detailed informa...

Page 40: ...ortunity to limit power in the case of an increasing and decreasing grid frequency Operation mode Status F Select operation mode Increasing gradient 1 65534 min F Set gradient Falling gradient 1 65534...

Page 41: ...or 10 110 Unom Max switch on voltage after grid error 90 126 6 Unom F Specify switch on voltage range after grid error Min switch on fre quency after grid error 45 65 Hz Max switch on fre quency after...

Page 42: ...ff time for levels 1 to 5 0 120000 ms NOTE If the grid frequency is within the deactivation range for the duration of the deactivation time then the function is deactivated F Define range and trip off...

Page 43: ...vels 1 to 5 0 120000 ms F Define range and trip off time Password protection Status 1 Activate optional password protection 2 Confirm the action field 4 1 2 3 4 10 min mean value Overvoltage aver agin...

Page 44: ...port 4 1 2 3 4 Port F Set network port 4 1 2 3 4 Activation Status F Allow Modbus TCP read access 4 1 2 3 4 Write access Status F Allow Modbus TCP write access Activating write access allows for setti...

Page 45: ...e power to the configured fallback power Fallback time 60 43 200 s F Set the fallback time Specifies the timeout time after which the inverter sets the fallback power in the event of a communication f...

Page 46: ...ate optional password protection 3 Confirm the action field 4 1 2 3 4 Q constant NOTE Define the Q constant 4 1 2 3 4 Q constant 0 100 F Set the idle power Q in to a fixed value Under excited over exc...

Page 47: ...r the last node the power must be 100 The power values of the nodes must increase continuously 0 3 1 F Specify the NOTE cos of the node Over excited un der excited Password protection Status F If a re...

Page 48: ...ts NOTE The voltage values of the nodes must increase continu ously At voltages below the 1st node and voltages above the last node the reactive power value of the 1st or last node is used each time 4...

Page 49: ...tivated if the frequency returns to the range between the minimum and maximum deactivation threshold and re mains in this range for the duration of the deactivation time 4 1 2 3 4 Maximum dynamic grad...

Page 50: ...of them can be activated for regulation each time 4 1 2 3 4 Number of nodes 2 5 F Specify the number of nodes Power 0 0 100 0 F Specify power for 1st 5th node as a percentage of the maximum power Volt...

Page 51: ...the action field 4 1 2 3 4 Analyse log data NOTE All measurement data can be transferred to a USB stick by making individual and multiple selections User log data cosPhi fac Hz lac 1 A lac2 A lac3 A i...

Page 52: ...ge 29 When the installation process is complete the text Installation wizard completed appears 4 1 2 3 4 Service NOTE Opportunity to specify the service interval 4 1 2 3 4 Service status Date Yield Da...

Page 53: ...sted by the grid operators 9 4 Monitoring the device You have connected the device to your network 1 When using a DHCP server Activate DHCP 2 For manual configuration DHCP off 3 Open the Settings Netw...

Page 54: ...Operation mode in the menu on the device or on the web interface 2 If necessary allow write access 3 Set up the Port for access Default 502 Access via Modbus enabled 9 7 Multi function button The two...

Page 55: ...ED flashing quickly The procedure has not been completed successfully or a time limit for pressing a button again has elapsed Fault report flash ing slowly No fault 9 7 1 Operation Setting the network...

Page 56: ...5 secs Procedure aborted Disconnecting the device from the grid using the multi function buttons Action step sequence LB RB Notifications function F Press the right hand function button 5 secs to comm...

Page 57: ...d voltage The following figures show the reactive power operating range subject to active power and the apparent power operating range subject to the grid voltage for various devices Voltage Devices w...

Page 58: ...nfigured Tau 200 ms then this gradient or set tling time must be implemented on the plant controller The specified shift factor can be configured by way of MODBUS SunSpec communication Parameters Sett...

Page 59: ...the inverter sets the reactive power value in the event of a communication timeout If the timeout is set to 0 seconds this is suitable for lasting preservation Increasing output gradient VArPct_RmpTms...

Page 60: ...43 6 207 2 0 212 3 0 230 4 0 248 5 43 6 253 Fig 42 Q U standard characteristic curve with 5 nodes 10 1 4 Parameters for reactive power control Country spec Set tings Men u level Display Setting Action...

Page 61: ...tting process is delayed by the set dead time Once the dead time has expired the control circuit is no longer subject to a delay and the set transient time determines the transient behaviour Rise Outg...

Page 62: ...frequency leaves the normal toler ance range e g 200 mHz then the grid will be in a critical state In the event of overfrequency there is a generation surplus in the event of underfrequency there is...

Page 63: ...verter e g for managing bottlenecks for the operator of the distribu tion grid P limit is only available via the MODBUS SunSpec inverter model 123 WMaxLimPct You can find detailed in formation on the...

Page 64: ...at no time increases above the absolute power limit See figure 43 Page 64 and See figure 44 Page 64 are two examples of configuration In figure 1 without hysteresis the function is activated as soon...

Page 65: ...s the dynamic behaviour in the event of a change in the act ive power set value With a voltage change the active power is changed according to a PT 1 characteristic curve with a settling time of 5 Tau...

Page 66: ...figured power reference and the configured gradient the inverter may switch from charging to feed in mode in the event of underfrequency or from feed in to charging mode in the event of overfrequency...

Page 67: ...of overfrequency incidents The active power adjustment is activated if the frequency rises above the configured value and mode 1 or 2 is activ ated In mode 2 the function is deactivated if the frequen...

Page 68: ...m deactivation threshold 45 50 2 Hz Frequency of the min imum deactivation threshold 45 50 2 Hz Deactivation range lower limit Only evaluated in mode 1 The function is deactivated if the frequency ret...

Page 69: ...ensures that brief disruptions do not result in a loss of generation capacity in a larger range of an interconnected grid Grid support by a fast feeding of residual current also limits the spatial ext...

Page 70: ...s to a capacitive load in the event of voltage spike in the form of over excited reactive current corres ponds to an inductive load In the reactive current priority mode the effective current is reduc...

Page 71: ...incident the current in the in verter is reduced to zero All parameters are pre configured only the activation threshold for zero current has to be configured Priority Reactive cur rent limitation Dy...

Page 72: ...ing to the formulae 2 and 4 is fed in during the voltage event Dead band mode Mode 1 Mode 2 Mode 1 When calculating the reactive current the value of the dead band is not subtracted from the amount of...

Page 73: ...wer of 48 of the maximum apparent power of the plant or 43 of the maximum active power of the plant Fig 56 P Q operating range with limited active power Qmax Smax Pmax Storage inverter The power reduc...

Page 74: ...up limiting A soft start up function is available to prevent the grid from being negatively impacted by a sudden increase in feed in power from the inverters When the inverter is activated or switche...

Page 75: ...and voltage is proportional to reactive power balance In contrast an islanded grid behaves like a resonant circuit as a consequence frequency is proportional to reactive power balance and voltage is p...

Page 76: ...fault rectification Contact our Customer Service department Only perform the maintenance work that is de scribed here 2 Log each maintenance activity in the Service menu item Service Log exception Us...

Page 77: ...ount the fans 1 2 mm 2 3x Fig 60 Cleaning the cooling fins from above 1 2 4x Fig 61 Cleaning the cooling fins from below 1 Heat sink space between heat sink 2 Brush max wire diameter 2mm 11 3 Replacin...

Page 78: ...ctly installed and all impurities in the area of the cover have been removed 1 Lift up the cover from both sides place it on the mounting clips and carefully press it in 2 Insert the fastening screws...

Page 79: ...light up Grid voltage not avail able Check whether the DC and AC voltages are within the permit ted limits see Technical Data E Notify KACO Service E The device stops feeding into the grid shortly aft...

Page 80: ...tes The starting voltage may have been set in correctly Adjust starting voltage in the Parameter menu E No action In spite of high radiation levels the inverter does not feed the maximum power into th...

Page 81: ...Check whether DC polarity reversal is present d Check whether the device software has been installed in full via the list of versions in the menu B 8 Self test in progress Self test of the relays che...

Page 82: ...hen there is an increase in the residual current of 30 mA 60 mA 150 mA with associated dis connection times in each case The reactiva tion time is I Check PE cabling the cause is gener ally faulty cab...

Page 83: ...ason usually comes first followed by this group fault Causes Saturation monitoring of the AC IGBTs or AC overcurrent Not an error Grid related shutdown the grid connects again automatically 38 Batteri...

Page 84: ...e phase voltages are outside the permissible limits Limit values are country specific A significant increase in voltage in the plant can be brought about by an overly small cable cross section Measure...

Page 85: ...e following an error The devices switches on after a country specific waiting period 58 Control board overtemp The temperature inside the device was too high The device shuts down to avoid hard ware d...

Page 86: ...rror Failure in the 1st external fan or the corres ponding tacho signal The power is not re duced This occurs via the temperature dereg ulation All 3 LEDs light up on the device See action in the even...

Page 87: ...inst damage Poll the wiring on the AC side e g voltage spike due to inductance of a transformer If the fault message ap pears frequently or always the installa tion must be checked If there is nothing...

Page 88: ...conductor is too high An internal protective mechanism has disconnected the device to protect it against damage Poll the wiring on the AC side induct ance of a trans former E 88 Protection shutdown o...

Page 89: ...n in the event of an error 108 110 Grid failure overvoltage L3 See description in the event of an error 108 See action in the event of an error 108 111 Grid failure undervoltage L1 See description in...

Page 90: ...not possible Disconnect AC and DC wait 1 minute and switch on again B 181 Insulation error centre Insulation error close to the centre of the PV string area covering 15 of the half of the string As s...

Page 91: ...ltage The supply voltage in the device has exceeded its max permitted value Shutdown occurs by way of HW detection and TripZone shutdown See action in the event of an error 207 B 218 Precharge unit fa...

Page 92: ...w in comparison to the AC voltage e g 662 V at 230 Vac Udc Uac 2 88 then the device waits for 120 s self test time until the ratio of AC voltage to DC voltage returns to the permissible range Once the...

Page 93: ...artner 11 8 1 Irregular errors NOTE If an error occurs irregularly our service technician needs to have the service package stored on the device You must download and send this under the menu item Ser...

Page 94: ...severed at the cable lug 4 Place protective caps on the ends of the AC cables 12 2 2 DC connection It has been ensured that there is no AC DC voltage present 1 Dtach the DC cables onthe DC and DC ter...

Page 95: ...packaging 2 You must be able to close the box completely and it must be able to accommodate the weight and size of the device 12 6 Storing the device NOTE Property damage as a result of condensation F...

Page 96: ...nsport packaging are made from recyclable raw materials Unit Do not dispose of faulty devices or accessories together with household waste Ensure that the old devices and any accessories are disposed...

Page 97: ...ng unusual What has already been done to analyze the fault Consignment identification Delivery address Contact person with telephone number Information about the accessibility of the installation site...

Page 98: ...lim its EN 62109 1 2010 EN 62109 2 2011 2014 30 EU Interference immunity Directive relating to electromagnetic com patibility EN 61000 6 1 2007 EN 61000 6 2 2005 AC 2005 EN 62920 2017 Class A Emitted...

Page 99: ...l state at the time of printing Subject to technical changes No liability for printing errors Werner von Siemens Allee 1 74172 Neckarsulm Germany Tel 49 7132 3818 0 Fax 49 7132 3818 703 info kaco newe...

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