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9

INSTALL BATTERY CLIP & BATTERY (Battery or Battery Assist Locks
Only)

1.

Remove tape backing from the tape on the battery clip.

2.

Mount the battery clip.

3.

Connect a fresh 9 Volt Alkaline battery to the battery connector.

4.

Insert the battery into the battery clip.

TEST LOCK

Test the operation of the lock before completing the installation of the keypad
assembly decal and 

prior to closing the container

 by verifying the following:

Ensure that all screws on the back of the lock case assembly have
been securely tightened.

Ensure that the flex cable is not being pinched by the keypad.

Ensure that the dial turns freely without scraping.

Caution:

Scraping may be caused by the gears rubbing on

the flex cable which could result in a lock failure.

If you are operating a self-powered lock, power the lock by turning the
dial back and forth in both directions until simultaneous green and red
flashes display with a beep.

Position the lock dial to the 

HOME

 position (i.e., the lip of the dial will

cover the red “open lock” indicator) and key in the factory combination
(“50 25 50”).  If the combination is entered successfully, one green
flash displays with a beep to indicate that the lock is ready to open.

To open the lock, turn the dial right (clockwise) until the lock bolt is
retracted.

Note:

After correctly entering a valid combination, you must turn the lock
dial to the right within ten seconds. Once you have turned the lock
dial, you must retract the bolt within four seconds (by continuing to
turn the dial to the right). If you do not turn the lock dial to the right
or retract the bolt within the allotted time periods, you will need to
rekey the factory combination to open the lock. You might also need
to power the lock again.

If the lock opens successfully, you can close a 

Dead Bolt

 lock by

dialing left (counter-clockwise) until the lock bolt closes. For a 

Spring

Bolt

, the bolt will “spring” back into the extended position as soon as

you release the dial.

Summary of Contents for Low Profile 52 series

Page 1: ...INSTALLATION GUIDE LOW PROFILE LOCK ...

Page 2: ...BLY 11 WARNING Kaba Mas locks are well protected from Electrostatic Discharge ESD damage once they are installed but can be damaged during the installation process if proper precautions are not observed Follow these precautions to avoid ESD damage when installing the lock Do Not Touch the end of the flex cable Handle the keypad assembly by the outer edge only For the best protection use an ESD wri...

Page 3: ...mum 5 The lock can be fitted to safes or vault doors of any material Prepare for New Installation of the Lock 1 Use the template to establish the exact locations relative to the spindle hole of the mounting holes for the lock assembly 2 The lock case mounting screws 1 4 20 require drilled and tapped holes to 3 8 depth if possible minimum 1 4 depth required 3 The spindle hole diameter for spindled ...

Page 4: ...r Lock Screws Application Screw Screw Torque Torque P N Size in Lbs N M Dialassemblymounting 305089 8 32 17 to 20 1 9 to 2 25 screws Keypadassemblymounting 305110 6 32 snug snug screws Lock case mounting screws 105195 1 4 20 25 to 30 2 8 to 3 4 Template A template is provided as an aid for locating drilling and tapping the lock mounting screw holes relative to the spindle hole Since the lock is de...

Page 5: ...for Battery 3 for Non Battery 5 Dial assembly mounting screws 2 6 Keypad assembly mounting screws 2 7 Spindle with spring and protective tube Spring not included for Spring Bolt 8 Cable shields 2 not pictured 9 Insulator tape not pictured Figure 1 Lock Parts for Installation 1 J J J J J 7 J J J J J 4 J J J J J 3 J J J J J 2 J J J J J 6 J J J J J 5 J J J J J ...

Page 6: ...e the end of the flex cable and the tube through the container so that they are easily accessible at the outside of the container Figure 4 4 Hold the lock case assembly tightly against the inside of the container and mark the tube flush to within 1 16 with the outside of the container door for cutting 5 Guide the end of the cable and the tube back through the inside of the container 6 Remove the t...

Page 7: ...t the spring end of the spindle through the spindle hole on the container and into the spindle hole on the lock case Figure 5 Make sure that you insert the spindle far enough into the spindle hole so that it engages with the cam 12 The grooved side of the spindle should be oriented so that the grooves in the spindle align with the grooves in the drive cam Turn the spindle so that the grooves in th...

Page 8: ... feeding through the center of it See Figure 7 20 While holding the dial assembly make sure that the red mark on the home position decal is positioned at the top of the dial i e the lip of the dial should cover the red area on the decal Figures 8 and 9 21 There are two available cable receiving holes coming off of the back of the dial assembly Guide the flex cable through the appropriate cable rec...

Page 9: ... two available ZIF connectors Depend ing on which cable receiving hole the flex cable extends from you will plug the flex cable into the appropriate ZIF connector For example if the flex cable comes out of the bottom cable receiving hole the cable must be plugged into the top ZIF connector Pull the release on the appropriate ZIF connector outward to its open position Plug the flex cable into the Z...

Page 10: ...y is in place Once you have verified this gently lift the left side of the keypad decal and screw the keypad assembly into place using one of the 2 56 flat head keypad assembly mounting screws 26 Gently lift the right side of the keypad decal and use the other keypad assembly mount ing screw to screw the keypad assembly into place Figure 16 Fig 16 Screw keypad assembly into place Figure 15 Fold an...

Page 11: ...s green and red flashes display with a beep Position the lock dial to the HOME position i e the lip of the dial will cover the red open lock indicator and key in the factory combination 50 25 50 If the combination is entered successfully one green flash displays with a beep to indicate that the lock is ready to open To open the lock turn the dial right clockwise until the lock bolt is retracted No...

Page 12: ...pinched 26 After you have successfully tested the lock operation ensure that the keypad mounting screws have been tightened 27 Peel the adhesive backing from the left and right sides of the keypad decal and apply the decal to the keypad assembly Figure 17 Note The lock will not open if excessive force is applied to the end or side of the bolt The installer should check for these conditions after i...

Page 13: ...ontact Kaba Mas to order a new keypad decal 2 Remove the two keypad assem bly screws and then gently pull back the keypad assembly from the dial assembly 3 Perform the checks listed in Step 24 on the previous pages to ensure that the lock has been installed correctly and test the operation of the lock again 4 If the lock still does not operate successfully contact Kaba Mas Technical Support at 1 8...

Page 14: ...12 ...

Page 15: ...NOTES ...

Page 16: ... shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material 2002 2003 Kaba Mas All rights reserved Kaba Mas Corporation 749 W Short Street Lexington KY 40508 USA Phone 859 253 4744 FAX 859 253 4748 Technical Support 800 950 4744 www kaba mas com ...

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