K2 Systems Everest CrossRail 44-X Assembly Instructions Manual Download Page 1

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www.everest-solarsystems.com

Mounting systems for solar technology

ASSEMBLY INSTRUCTIONS

CrossRail Tilt Up System

Summary of Contents for Everest CrossRail 44-X

Page 1: ...www everest solarsystems com Mounting systems for solar technology ASSEMBLY INSTRUCTIONS CrossRail Tilt Up System ...

Page 2: ...ime Independent institutes have tested confirmed and certified our capa bilities and components Please find our quality and product certificates under www everest solarsystems com technical information T About Us 3 T Safety Regulations 4 T Tools Overview 5 T Materials Required 6 T Bonding and Grounding 9 T Compatible Modules 10 T Dimensions 13 T Assembly 14 T Notes 22 Table of Contents ...

Page 3: ...e permitting design and installation Our designs result in cost competitive racking systems with dedicated support that will position you to win more projects We partner with our customers and suppliers for the long term High quality materials and cutting edge designs provide a durable yet functional system Our product line is comprised of a few coordinated com ponents that lower the cost of mater...

Page 4: ...dule manufacturer must be adhered to T Equipotential bonding grounding earthing between individual parts is to be performed according to country specific stan dards as well as national laws and regulations T At least one copy of the assembly instructions should be available on site throughout the duration of the installation T Failure to adhere to our general safety and assembly instructions and n...

Page 5: ...2 ft lb 16 3 Nm Tools and materials for the installation of third party items such as roof attachment products roof covering and sealing products or items used for bonding and grounding are not listed here Please refer to the instructions of those third party products 10 ft 6 0m 6mm HW6 Allen Drive M8 bolt 10 50 ft lb 6 35Nm 13 mm deep socket 7 16 socket ...

Page 6: ...this page are acceptable Climber Set CR44 X and 48 X 48 XL 80 Hole Material aluminum Finish mill Hardware stainless steel 4006043 4006042 H CrossRail Mid Clamp 13mm Hex 30 47 mm Material stainless steel Finish silver dark 4000601 H 4000602 H CrossRail End Clamp Set 30 50 mm Material stainless steel Finish silver dark 4000429 4000430 CrossRail 44 X 48 X 48 XL 801 Material aluminum Finish mill dark ...

Page 7: ...rial aluminum Finish mill Hardware stainless steel 4000505 Optional Micro Inverter and Optimizer Moun ting Kit1 3 Material stainless steel 4000629 H L Foot with Hardware1 2 Material aluminum Finish mill dark anodized Hardware stainless steel 4000630 4000631 Burndy WEEB Lug 10 3 Hardware4 WEEB Lug Material tin plated copper Hardware stainless steel 4000622 Everest Ground Lug 13mm Hex Material alumi...

Page 8: ...lamp Set Material stainless steel Finish silver black Hardware stainless steel OR Yeti Clamp Hidden End Clamp 13mm Hex 30 50 mm Material aluminum Hardware stainless steel Finish mill 4000050 H OR EverFlash XP Comp Kit Material galvalume Hardware stainless steel Finish mill dark anodized 4000060 4000061 Optional HEY Clip SunRunner Cable Clip SS S6404 Material stainless steel Optional External Omega...

Page 9: ...tional may be used for redundancy When installed per these installation instructions all connections meet the requirements of NEC 690 43 This racking system may be used to ground and or mount a PV module complying with UL 1703 only when the specific module has been evaluated for grounding and or mounting in compliance with the included instructions The WEEB LUG 10 3 utilizes the WEEB 11 5 as the b...

Page 10: ...GxxxN1K G4 LGxxxN2W G4 LGxxxN1K A5 LGxxxS1C A5 LGxxxN1C A5 LGxxxE1C A5 LGxxxE1K A5 LGxxxQ1C V5 LGxxxQ1K V5 T UL NRTL Listed Hansol Modules UB AN1 Black 270 300 UBAN1 Silver 270 300 UD AN1 330 360 T UL NRTL Listed ET Solar Modules ET M660xxxBB T UL NRTL Listed Hanwha Q Cells Modules Q PEAK G4 1 MAx xxx Q PEAK BLK G4 1 xxx Q PRO G4 xxx Q PLUS G4 xxx Q PEAK G4 1 TAA xxx Q PEAK BLK G4 1 TAA xxx Q PLUS...

Page 11: ...hono Solar Modules PSxxxMG 20 U PSxxxPG 20 U PSxxxM 20 U PSxxxMH 20 U T UL NRTL Listed Prism Solar Modules Bi48 xxx Bifacial Bi60 xxx Bifacial T UL NRTL Listed REC Modules RECxxxTP2 BLK2 RECxxxTPS 72 RECxxxTP2S 72 XV RECxxxTP2SM 72 XV RECxxxTP2SM 72 RECxxx NP RECxxx NP Black RECxxxAA RECxxxAA Black T UL NRTL Listed Sharp Modules NU SCxxx NU SAxxx T UL NRTL Listed Sanyo Electric Co Ltd of Panasonic...

Page 12: ... DUOMAX SPECS 3 PEG5 07 DUOMAX SPECS 4 PDG5 TSM DE15H II TSM DE15M II TSM DD06M 05 II T UL NRTL Listed Talesun Modules Hipro TP660M xxx Hipro TP672M xxx T UL NRTL Listed Soluxtec Modules FR xxx Wp Power Slate 54 Mono Dark Series Power Slate 54 Mono Series T UL NRTL Listed SunPower Modules SPR E19 xxx SPR E20 xxx T UL NRTL Listed Solaria Modules PowerxT xxxR PD PowerxT xxxR BD T UL NRTL Listed Sola...

Page 13: ...8 4 1 8 4 1 8 4 1 8 Table 1 CrossRail Tilt Up installation dimensions Note All dimensions are in inches Note degree tilted systems in landscape require specific configurations See Step 7 Important Notes 1 Rail Offset not to exceed 8 inches 2 Rear module height not to exceed 30 inches Note that dimension provided in Table 1 does not roof attachment height 3 Front module height dimension does not in...

Page 14: ...hment according to the manufacturer s instructions and the structural calculations for CrossRail Tilt Up System Typically a connection to the roof structure i e rafters is required Observe all applicable laws regulations ordinances and codes ensuring the integrity of the roof is maintained Attach L Foot to roof attachment system as specified but the attachment manu facturer Materials required appr...

Page 15: ...e fasten ers be careful not to over torque the fastener You may need to stop and use a ratchet to finish the install Materials required Bolt EverFlash L foot and hardware torque wrench with 13 mm deep socket OPTIONAL INSTALL T FOOT X AND CHEM LINK E CURB OR If installing the E Curb please follow the manufacturer s gui delines for installation at https chemlink com s e curb Apply M 1 to the bottom ...

Page 16: ... on the end of the T bolt shaft are per pendicular to the channel indicating the T bolt head is properly engaged Materials required Tilt Connector Set rear Tilt Leg front Tilt Leg M10 T Bolt use bonding T bolt with dark rail Serrated Hex Nuts 6 ATTACH TILT LEG SET TO L FEET OR T FEET Position the leg set assembled in Steps 4 and 5 above so that it is flush against the vertical wall of the L Foot o...

Page 17: ...he end of the bolt shaft Materials required Tilt Leg Set L Foot or T Foot X M10 T Bolt use bonding T bolt with dark rail Serrated Hex Nut 8 ATTACH HORIZONTAL RAILS Attach the horizontal sections of CrossRail 44 X 48 X 48 XL depending upon your design criteria to the Tilt Leg sets using the Climber Set Note The maximum distance from the horizontal rails to the support points is 8 inches see Figure ...

Page 18: ... T Foot or roof attachment Align the two rail ends next to each other 9 ALIGN RAILS 11 CONNECT RAILS Attach the rail connector using two M10 T bolts use bon ding T bolts with dark rail and Serrated Hex Nuts per side if applicable Ensure that the slot on the bottom of the T bolt is vertical indicating that the T bolt head is properly engaged in the rail channel Torque 25 8 ft lbs 35Nm ...

Page 19: ...n CrossRail While slightly lifting the plastic tabs rota te 90 degrees clockwise to engage the MK3 into the channel Attach the end clamps to the module at the specified locations per the PV module manufacturer s installation instructions Torque 10 3 ft lbs Ensure the clamp sits flush against the frame of the PV module Note Never mount end clamps directly over a rail connector or at the end of the ...

Page 20: ... specified locations per the PV module manufacturer s installation instructions Torque 12 ft lbs Ensure the modules are flush against the clamp and torque Important Verify module manufacturer s recommended torque specification to ensure clamps are compatible Materials required Mid Clamp Set 14 ATTACH MID CLAMPS 15 OPTIONAL ATTACH END CAPS Push the pins of the appropriate sized end cap into the end...

Page 21: ... aluminum and galvanized steel Note the WEEB Lug 10 3 utilizes a WEEB 11 5 as a bonding washer and thus carries the markings of a WEEB 11 5 A B IMPORTANT NOTE CrossRail components are required to be electrically bonded and grounded via the Everest Ground Lug or Burndy s WEEB Lug 10 and the use of 6 or 8 AWG solid copper wire A minimum of one lug is required per each inde pendent row of modules To ...

Page 22: ...22 Notes ...

Page 23: ...23 Notes ...

Page 24: ... ques tions or suggestions for improvement Our contact information T www everest solarsystems com contact T Service Hotline 1 760 301 5300 Our General Terms of Business apply Please refer to www everest solarsystems com Everest Solar Systems 2835 La Mirada Drive Suite A Vista CA 92081 USA Tel 1 760 301 5300 info everest solarsystems com www everest solarsystems com Everest Solar Systems Av Adolfo ...

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K2 Systems Everest CrossRail 44-X, Assembly Instructions Manual

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