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K2 Bike

5500C, 4500C,

3000, 2000

Animal, Beast

 Rear

  5000, 4000

     1000

 Animal DH 

4

up to 140

400

200

550

130-170

500

250

600

160-200

550

300

650

190-230

600

350

700

over 230

650

400

750

Spring Type

NB175 -x-x

NB2-x-x

NB175-x-x or NB2-x-x

Spring rate has an effect on damping.  The higher the spring rate, the more damping will be required to control the motion of the shock.  This is
why lighter riders feel their shocks may be overdamped while heavier riders may not perceive enough damping.  See the notes on 

Rebound

Damping and Compression Damping

 below for a further explanation.

Changing Coil Springs

CAUTION: Girvin strongly recommends that your K2 Bike be disassembled and adjusted by your authorized
K2 Bike dealer. Your authorized K2 Bike dealer possesses the proper training and tools to service your bi-
cycle. Improperly assembled or adjusted bicycles can be extremely dangerous, and can result in failure during
use and severe injuries. These instructions are provided for owners having sufficient knowledge and the
proper tools to do the job.

You may need to change the coil springs on your K2 Bike in order to tune your suspension properly. We suggest this
be done by your local K2 Bike dealer or other qualified technician, but if you would like to change the springs on your
own, follow these instructions:

1.

Remove the rear wheel from the bike.

2.

Remove the upper shock bolt where the shock attaches to the frame and also the lower one or two bolts holding
the shock or shock strut to the swingarm.

3.

Loosenpreload collar from the spring by turning both preload adjuster collar and spring simultaneously and re-
move preload collar completely or loosen preload collar enough to remove lower spring clip.

4.

Remove spring and replace with desired spring. Make sure that the spring is the correct length for the shock. Make
sure to preload the spring with at least 1-2mm of preload.

5.

Reinstall the shock on the frame and torque all shock mount bolts to 150 in-lbs.

Once you have selected the correct spring for you, you will need to set up your suspension with the proper amount of 

suspension sag

Suspen-

sion sag is the amount a shock compresses under the weight of the rider. 

 All suspension systems should exhibit some amount of suspension

sag.  Girvin bikes and forks should all be set up properly with a certain amount of sag.  

The optimum sag amount for all of our rear and front

suspension systems is 20% of the total shock shaft stroke, or  20% of  the total wheel travel.

  For example:

Our Cross-Link forks have a total shock shaft travel of 52mm which yields a total wheel travel of 76mm.  To calculate
the 

optimum sag 

for this fork, multiply 52mm by .2.  The answer gives you a suggested sag , which for the Cross-

Link is 10mm at the shock, or 15mm at the wheel.  We suggest that you measure the amount of sag at the shock
instead of the wheel.

See the next section on Preload to adjust the amount of sag

. The suggested suspension sag amounts for our bikes and forks are as follows:

Frame (Rear shock) / Fork (Front shock)

Total Wheel Travel

Sag at Shock

Carbon Frame  (5500C, 4500C)

100mm

8mm

2-Tube frame (5000, 4000)

100mm

8mm

Extreme Frame (Animal, Beast)

125mm

8mm

World Cup Frame (3000, 2000, 1000)

90mm

10mm

Downhill Frame (Animal DH)

150mm

10mm

Cross- Link (All models)

76mm

10mm

Chubby

100mm

20mm

Chubby LT

125mm

25mm

Rear Shock Removal

Shock Spring Removal

12

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Summary of Contents for k2 bikes

Page 1: ...K2 Bike Owner s Manual 1998 K2 BIKE OWNER S MANUAL PDF ...

Page 2: ...Jumping Preventing Bicycle Theft Lubrication Operation 6 Quick Releases Wheel Removal Braking Shifting Pedals Maintenance 8 Lubrication Brakes Drive System Wheels and Tires General Maintenance Schedule K2 BIKE SPECIFIC INFORMATION Suspension Tuning 1 1 Tuning Variables Tuning Adjustments Smart Shock K2 Bike Specific Maintenance 14 Main Pivot Maintenance K2 Bike Maintenance Schedule Torque and Lubr...

Page 3: ...et eyeprotection andgloves Be certainthatyourclothingcannotbecomeentangledinthechainringsorwheels 2 Makesurethebicyclefitstherider andthattheridercaneasilyreachandoperatethecontrols 3 Alwaysabidebytrafficlawswhenridingontheroad Usehandsignals ridewithtraffic andalwaysridesinglefile whenridingwithagroup Ridedefensively Bealert Youmaybehardformotoriststosee Bereadytostopsuddenly andavoidhazardsatall...

Page 4: ...ropoffs andotherobstacles Ondescents reducespeed shiftyourweightback griptheseatbetweenyourthighs andapplyslightlymore pressuretotherearbrakethantothefront Beconsiderateofothertrailusers Alwaysridewithinthelimitsofyourskilllevel Attendamountainbikeclass readbooksandarticlesaboutmountainbiketechniqueandseekouttheinstruction ofexperiencedriders WARNING Riding over off road obstacles steep downhills ...

Page 5: ...hthetopofthesaddlelevelwiththeground Verysmallchangesto saddlecanhaveasubstantialeffectoncomfortandperformance Consequently whenevermakingchangestosaddleposition dosoinsmall incrementsuntilyouhavefoundthemostcomfortableposition Besuretotightenallboltsafteradjustmenthasbeencompleted Handlebar Height and Reach YourK2Bikeisequippedwithastemwhichclampsontotheoutsideofthesteerertubeofthefork Theheighto...

Page 6: ...ill allowtheuseofastandardschraderpumpwithaprestavalve 4 Brake Function Are the brakes working well Firmlypresseachbrakelevertobesurethebrakemechanismsworkfreelyandproperly Besurethereisnobindingandthatthebrakepadssqueeze therimtightlyenoughtostopthebicyclesafely Thefrontedgeofthepadsshouldbespaced1mmfromtherimsurface withtherearedge3mm fromtherimsurface Thisisreferredtoas toe in Forfurtherinstruc...

Page 7: ...heft Be careful when leaving your bike Keeparecordofyourbike sserialnumber locatedonthebottombrackethousing Alwaysuseaneffectivelockwhenleavingyourbicycle unattended Whenlockingyourbike securebothwheelsaswellastheframe Bewareofseat seatposttheft Thebestformoftheftprotectionis commonsense Beawareofyoursurroundingsandbecarefulwhereyouleaveyourbike lockedorunlocked Ifyouplanonleavingyourbike unattend...

Page 8: ...ownonthebicycletomakesuretheaxleisfirmlyseated Thewheelshould becenteredbetweentheforklegsortherearchainstaysandseatstays Intherear linethesmallestcogontherearwheelwiththechainandhold therearderailleurbackwhileyouslidetheaxleintothedropouts Releasetherearderailleurwhenthewheelisseatedfirmlyintheframe Follow theinstructionsaboveonQuickReleases Braking Yourbicycleisequippedwithabrakeleverforeachhand...

Page 9: ...toaflat emptyspotsuchasafieldorparkinglotforsomeeasyridepractice Inaddition 1 Beforeattemptingtoclickintoyourpedals inspectthecleatsurfacesonyourshoesandtheclipsurfacesonthe pedalstoensurethereisnodebris mud stones etc thatmightinterferewiththeactionofthesystem 2 Toenterthepedals placeyourfootonthepedalsurfaceandmoveituntilyoufeelthecleatbegintoengageinthe retentionsurface Pressdownandyoushouldhea...

Page 10: ...akes are not working properly do not ride your bicycle If you are at all unsure of how to adjust your brakes Girvin strongly recommends that you take your bike to an authorized K2 Bike dealer for service Improperly adjusted brakes can be extremely dangerous and can result in failure during use and severe injuries Drive System Itmaybenecessarytoadjustshifterstocompensateforcablestretch Wesuggesttha...

Page 11: ...Checkshiftingsystem 4 Retightenallbolts 4 Cleanbicycleframe components 4 Checkforloosespokes 4 Inspectandlubricatechain 4 Inspectandlubricatederailleurs 4 Checktiresforwear 4 Inspectandlubricatehandbrakelevers 4 Inspectandlubricatebrakepivots 4 Inspectandtightencrankset 4 Clean inspect andlubricatepedals 4 Inspectreflectors 4 Regreasewheelbearings 4 Regreaseheadsetbearings 4 Lubricateseatpost 4 D ...

Page 12: ...ridersoftenpreferstiffersuspensionsthatfeelmorelikearigidbikes However suspensionworksbestwhenarideradaptshis stylefullytousethesuspension Aspringthatfeelssoftatfirstmaybeexactlywhatyouwantafteraweekofriding Tuning Adjustments Onceyouhaveanunderstandingofthevariablesaffectingsuspensiontuning youcannowmoveontoactuallyadjustingyoursuspensiontofit yourneeds TheTuningAdjustmentsofyourK2Bikesuspensiona...

Page 13: ...omthespringbyturningbothpreloadadjustercollarandspringsimultaneouslyandre movepreloadcollarcompletelyorloosenpreloadcollarenoughtoremovelowerspringclip 4 Removespringandreplacewithdesiredspring Makesurethatthespringisthecorrectlengthfortheshock Make suretopreloadthespringwithatleast1 2mmofpreload 5 Reinstalltheshockontheframeandtorqueallshockmountboltsto150in lbs Onceyouhaveselectedthecorrectsprin...

Page 14: ...speed Therateatwhichaspringcompressesandextendscanbecontrolledbyanumberofways OurNoleenShocksusehydraulicstocontrolthemotionofourshocks Therearetwotypesofdamping reboundandcompression Thefirsttypeofdampingthateffectsshockperformanceisrebounddamping Rebounddampingcontrolstherateatwhichthespringextends backtoitsoptimumsaglength Ifthespringextendstooquickly thesuspensionwillexhibita bouncy or overlyl...

Page 15: ...iesshouldgetusedupduringthe ride the shock will not cease to function The Smart Shock will simply revert to a base line compression damping setting that delivers thesamehighstandardofperformanceNoleenShockusershavecometoexpect D Tools Needed 5and6mmHexWrench In lbTorqueWrenchwith5and6mmhexbits K2Goo orotherTeflon fortifiedgrease Thread lockingcompound LoctiteBlue 242 Main Pivot Maintenance TheK2Bi...

Page 16: ...dswingarmfordamagefromcrashesandhardriding Youshouldcleanandcloselyinspect theheadtubearea bottombracketarea andallfrontandrearsuspensionparts Torque and Lubrication Table ThesetablesareprovidedasareferenceforqualifiedtechnicianstoserviceallK2Bikes Product PartName Location Size Description Torque in lbs Lubrication Loctite 5500C 4500C Mainpivotscrew M8 x 1 25 x 65 SHCS 175 Yes Blue 5000 4000 Swin...

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