DAHON Folder 1987 User Manual Download Page 1 | Manualshive

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Summary of Contents for Folder 1987

Page 1: ... r E i i su F g iEl i n s a F E 3 3 E 5i 3 H s ar 6 r i 3 EitF Et i s r 3E e s ttsiia Et E sieXE S E d t o E i tigiE eE EiEEEi FIEEi EEiigs g t F giiii E i i iii i3 ig i g s i iii iii ii ii uiiE i u ii iiiiEiE iEie iii ii ii il IiEii E Eeg Ei gf a 6 o d FEb E E 6 5 llr r r rllr rnlt rr lfternili n rl has bec n ch tngcrl lo l rfloil C rlr rnrJ I j l n ot l onlL st n wtllt llot In lustacs lnc IlrI r...

Page 2: ...it is mechanically more complex and thus requires more careful use and maintenance than other bicycles So that you may safely enjoy this state of the art producl read and follow all of the instructions and helpful hints contained in this manual Pay special attention to items denoted caution warning and note Caution To prevent component failure or damage Warning To prevent injury to the rider or ot...

Page 3: ...r suit your preference Attentionowners Thefo owing instructionsexp ainwhatwefeelisthe fastestandmostefficientwaytotoldandunfoldDAHONFo derwhi e iunaing on the left side of the bike Naturally the steps can be done in many differenl orders and from either the left or right side Feel free to change the I Begin with bike folded in upright position 2 Flip out on metal actuator to lower caster 3 Resting...

Page 4: ...e handlbar to vertical position while twisting it slightly to the right 11 Warning Always push pin all the way down making sure it is inserted all the way inro the brace ring 12 Release handlebar quick release clamp and adjust the height clamp handlebar in proper position Warning Always be certain handle bar post and brace are properly and securely fastened 14 l ock crank in place by pushing inwar...

Page 5: ... Rotate left crank to vertical position unlatch thc right crank and flip it up into its folded position Fig 1 Fig 2 2 Release the handlebar clamp and lower the handlebar completely 3 Pull up on handlebar pin and disengage the handlebar from the brace 4 Raise the brace to a vertical position 5 Flio down the handlebar and turn the wheel to the left until stopped by the bicycle frame 6 Step down on t...

Page 6: ...the wheels slightly wider apart 4 PERPARING TO RIDE 4 1 Safety Points And Parts Inspection To ensure your safety and protect your new product from unnecessary wear or damage carefully check all of the following points before ridingDAHoN Folder A conscious inspection of these items is essential before every ride Provided for your convenience is a reference to places in this manuat where detailed ad...

Page 7: ...2 6 3 2 6 3 2 6 3 2 6 3 2 6 3 2 6 3 2 6 3 e 6 3 e 6 3 7 6 3 8 3 1 6 3 8 e z z 6 3 1 1 6 3 2 6 3 1 1 6 3 7 6 3 8 6 3 9 6 3 7 6 3 8 3 1 6 3 4 6 3 s 613 s ffi a 6 3 s 3 1 Pedals left and right A Firmly tightened into crank B Bearings turn smoothly Crank chain wheel and bottom bracket bearings A Crank firmly latched B No loose or wobbling parts ptns secure C No bends or cracks D Firm but not binding b...

Page 8: ...d onto the tire However a little more pressure may be required for a heavier person while a little less may be needed for a person of smail stature If your tire pressure is significantry berow the basic range or you feer that the tires do not support your weight weil it is best to use a hand pump to pump in additionar air Gas station pumps supply too much air too quickry and may rupture your tire ...

Page 9: ...ng especially your right pants leg does not catch in moving bicycle parts 12 Watch out for the other guy ride defensively Watch the car or bicycle in front of you and be prepared to take defensive action Don t follow a car or another bicycle too closely Be especially aware of traffic approaching from behind in case you must swerve to avoid something Warning This bicycle has been designed for gener...

Page 10: ...oothly it is necessary to lubricate all the moving parts Thoroughly clean the parts to be lubricated and remove all for eign particles Light oil of SAE 20 consistency can be used as a lubricant for most parts Frequency of lubrication depends on the arnount of use and weather encou ntered Warning Do not use gasoline for cleaning Avoid fumes and clean out of doors if possible Caution Do not allow an...

Page 11: ...the bearing race 1 220 with a special bearing ffinS vrl A3i0 4330 moved from the right side 0 I A 210 60 50 40 30 To assemble reverse the above order Make sure that bearinls are properly lubricated use wheel bearing grease and that the bearing race A 220 has no side wobble but can rotate with little resistance B Adjustment Trouble Shooting and Maintenace A poorly adjusted bearing race 1 ZZ0 can hi...

Page 12: ...ons being clearly pointed out in the following paragraphs A Ad justment of Brake BodY For bcst braking action it is vital that brakes are mounted so as to leave a distance of approximately 1l16 between each brake shoe and the rim Fig 2 Note lf either wheel is not in alignment with the bicycle frame rubbing will occur between the rim and the brake shoes To correct this re align the wheel as instruc...

Page 13: ...ice shop before riding your bike 23 c 1 1 24 6 3 3 Crank System and Pedals Left Crank and Pedal I A Disassembly s 221 nl U The left crank is disassembled by removing lhe nul C 223 washer C222 and cotter pin C 221 The pcdal is removed by rurning lhe pedal bolt C 320 cou nterclockwise B Adiustment Trouble Shooting and Maintenance The crank can be slightly adjusted in or out horizontally to right or ...

Page 14: ...condition but the seat post fails to slide smoothly one or more of the seat posts have probably been bent or dented lf the piece cannot be straightened without damaging or weakenin it replacement is necessary To adjust the saddle simply loosen the saddle nut adlust the saddle to your comfort and re tighten the nut For your safety make sure that the saddle bolt and nut are not bent rusted excessive...

Page 15: ...he following items A Top bottom lug pins F 610 F 860 and F 820 worn to a point where 1 a tight f it no longer exists bent B Lock nuts F 620 or C clips F 870 missing or loose C Counter threaded adjusting nut F 850 bent stripped or excessively worn Di Safery spring F 710 loose or missing bolt and nut F 720 F 740 lacking tension E Frontlrear frames out of alignment Warning Never ride the Hon Converti...

Page 16: ...lways be certain that chain guards are securely fastened to the chainwheel lf either the inner or outer chain guard becomea unevenly spaced with the chain wheel bent cracked or otherwise damaged replacement of the damaged or vrlorn item is mandatory Caution Chain guards are constructed of plactic and care should be taken so that they are not damaged With the chain on hold the rear wheel and put pr...

Page 17: ... fork blades out and remove the wheel 8 Fs 3 33 34 To remove the rear wheel put the gear shift lever T 810 in middle 2 position Check the cabfe adlustment as shown in Sec 6 3 13 Tighten the cable locknut Then without disturbing the locknut position completely unscrew the t aolusung sleeve Loosen the rear wheel nuts W 222 andW 223 Note the position of the flats on the rear axle in the slots The rea...

Page 18: ...t project straight out of the rim hole after the tire is installed slide the tire around the rim until it is properly positioned Inflate the tire slightly and then release air to straighten out the inner tube Then inflate tire as instructed in Sec 4 4 of this manual 6 3 14 Mudguards A Disassembly front Take off the nuts W 125 and washers W 1 20 on both sides of the axle thus freeing the mudguard s...

Page 19: ... work replace the assembly Caution Failure to raise the caster wheel before riding or forceful impact against the caster wheel assembly whether in its up or down position may cause severe damage to the caster wheel assembly 37 38 3 speed gear hub 36 holds 1 3T 7 SPECIFICATIONS I Bicycle Unfolded size Folded size Weight 52 2 Lx19 Wx40 H max 2J Lx9 xWx1l H 28 pounds Frame Front Frame Built of 1 1 8 ...

Page 20: ...oy brake Rear Brake Center pull design caliper forged light alloy brake and k Crank lnvestment casted cotter crank 6lz long Chain Wheel 2 x3132 x 527 2 x3l32 x 47 links Light alloy made rat trap with amber re flectors 39 9 cta o o c D P o D J o E cJ o CJ U o o o o c si D ct D CL t G r H 6l o l H ryE F s ...

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