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TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Your Noleen Chubby and Chubby LT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Read This Manual!
Precautions

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Frame Preparation
Fork Preparation / Installation

Suspension Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tuning Variables
Tuning Adjustments

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Tools Needed
Lubrication
Seal and O-Ring Replacement
Bearing Replacement
Maintenance Schedule
Torque and Lubrication Table
Service Kits

Summary of Contents for Chubby LT

Page 1: ...1998 CHUBBY CHUBBY LT OWNER S MANUAL PDF Noleen Chubby Chubby LT Owner s Manual...

Page 2: ...This Manual Precautions Installation 3 Frame Preparation Fork Preparation Installation Suspension Tuning 6 Tuning Variables Tuning Adjustments Maintenance 8 Tools Needed Lubrication Seal and O Ring R...

Page 3: ...ow proper proceduretoensuremaximumperformance CAUTION K2 Bike strongly recommends that your Chubby Fork be installed by a K2 Bike dealer or other qualified technician These instructions are for a qual...

Page 4: ...ch preloadadjusterremovaltool loosenandremovethepreloadadjustersandspringstack 2 Slidetheuppertripleclampoffofthetopofthefork Step 2 Check the Critical Measurement for the Chubby Chubby LT CAUTION The...

Page 5: ...steerer tube If it is not loosenthesteererclampboltandslidethesteererupuntilthebottomliponthesteererisagainstthebottom sideofthelowertripleclamp Retorquethesteererclampboltto85in lbs 3 Slidethecrownr...

Page 6: ...stem handlebar and brakes That s it 1 If you will want to cut the steerer tube make sure that you have enough room for your stem DO NOT cut the steerer tube too short Also make sure the star fangled...

Page 7: ...ilspringsandnot toMCUsprings SincetheChubbyandChubbyLTuseacombinationofMCUspringsandacoilspring thespringchartbelowreferstocombina tionsofMCUspringsandnotactualspringrates Wesuggestdifferentspringrate...

Page 8: ...of the fork The bottom of the lower triple crown with no weight on the bike 3 Then measure from the same two points with a rider on the bike You will need some help with this The difference between th...

Page 9: ...frombrakelever Thiswillallowyoutoleavethebrakesonwhileremovingsliders 3 Remove4mmhexboltslocatedonbottomofforklegs Youmayexperiencedifficultywhendoingthis Note If you have trouble removing the bottom...

Page 10: ...andlosetheireffectiveness Youmaynoticeinconsistentdampingsuchasaquickrebound andreplacingtheo ringswillhelpfixthis Therearea totaloffouro ringsineachleg twoaroundtheairdamper oneontheoutsideofthealumi...

Page 11: ...tposts 4 Check adjustSuspensionSag 4 Inspect serviceallsealando rings 4 Torque Lubrication Product PartName Location Size Description Torque in lbs Lubrication Loctite Chubbyfork TripleCrown M6 x 1 x...

Page 12: ...pring 25 M5FR5 2610 000 2 Seal wiper 26 M5FR7 2166 000 2 TopSpringRetainer 27 M5FRY 2167 000 2 BottomSpringRetainer 28 M5FR5 2143 000 2 ReboundBumper Item Part Qty Description 1 15150 x 1 SliderAssy R...

Page 13: ...FangledNut 4 15247 x 1 SteererTube 5 15344 2 StanchionBumper 6 M5FKF 2340 000 2 Wire Tie 7 M5FKH 2Y20 000 2 BrakePivotPostWasher 8 M5FKP 2Y10 000 4 M6x1x14FHCS BrakeBridge 9 M5FKZ 2720 000 2 M8BrakePi...

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