background image

Figure 2 - Horizontal and Vertical Position

OPERATION

Note:

 Inspect before each use for evidence of fluid

leaks, damaged hydraulic fittings, bent or broken
attachments and missing parts.
1. Locate and close release valve by turning it

clockwise until firmly closed. (Do not over tighten)

2. Operate by pumping handle. This will send fluid

from the pump reservoir into the high pressure hose
assembly and into the ram assembly.

3. Continue pumping until ram reaches desired height.

Note:

 Pump may be used in horizontal and vertical

position as illustrated (See figure 2).

To Release Pressure on work piece:
Slowly, carefully

 turn the release valve

counterclockwise until ram retracts to desired
position. 

Never turn release valve more than

1/2 full turn.

 The ram return system is spring

loaded.

KTI-63705-M0

4

MAINTENANCE

Important

: Use only a good grade hydraulic jack oil.

We recommend Mobil DTE 13M or equivalent.
Reinstall oil filler screw. Avoid mixing different types of
fluid and 

Never

 use brake fluid, turbine oil,

transmission fluid, motor oil or glycerin. Improper fluid
can cause premature failure of the ram and the
potential for sudden and immediate loss of load.

Adding oil

1. With ram fully lowered, set pump unit in its normal,

level position. Locate and remove oil filler screw.
(found centrally on the pump reservoir)

2. Fill until oil is within 3/8" of the oil filler screw hole

opening, reinstall oil filler screw.

Changing oil

For best performance and increased system life,
replace the complete fluid supply at least once per
year.

1. With ram fully lowered, remove the oil filler screw

from the pump reservoir as above.

2. Lay the pump on its side and drain the fluid into a

suitable container.

Note: 

Dispose of hydraulic fluid in accordance with

          local regulations.
3. Set pump in its level upright position.
4. Fill with good quality oil to within 3/8" of the oil filler

screw hole opening. Reinstall oil filler screw.

Lubrication

 A coating of light lubricating oil to pivot points and
hinges will help to prevent rust and assure that
pump assemblies move freely.

Cleaning

Periodically check the pump piston and ram for signs
of rust or corrosion. Clean as needed and wipe with an
oily cloth.

Note: 

Never use sandpaper or abrasive material on

these surfaces !

Storage

When not in use, store with the pump piston and ram
fully retracted.

Summary of Contents for PRO Series

Page 1: ...0 Printed in China Model Number KTI 63705 KTI 63711 Capacity 4 Ton 10 Ton Operating Instructions Parts Manual K Tool International 31111 Wixom Rd Wixom MI 48393 E mail sales ktool com 248 669 5000 Model KTI 63705 Model KTI 63711 ...

Page 2: ...al training and knowledge It is recommended that an annual inspection be done by qualified personnel and that any missing or damaged parts decals warning safety labels or signs be replaced with factory authorized replacement parts only Any kit that appears to be damaged in any way is worn or operates abnormally shall be removed from service immediately until such time as repairs can be made Labels...

Page 3: ...ase valve Pump handle a few strokes to purge air from system Close release valve and pump handle until ram is fully extended then open release valve until ram has fully retracted 7 With pump in normal horizontal position locate and open oil filler screw located centrally on reservoir body This will aid in the release of air trapped within the reservoir Retighten the oil filler screw 8 If using air...

Page 4: ...id can cause premature failure of the ram and the potential for sudden and immediate loss of load Adding oil 1 With ram fully lowered set pump unit in its normal level position Locate and remove oil filler screw found centrally on the pump reservoir 2 Fill until oil is within 3 8 of the oil filler screw hole opening reinstall oil filler screw Changing oil For best performance and increased system ...

Page 5: ...do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state TROUBLESHOOTING Symptom Possib...

Page 6: ...set 1 10 F100 40005 000 Ram Toe offset 1 11 F100 42000 000 Rubber Head 1 12 F100 40003 000 Combination Head 90o 1 13 F040 42000 000 Hydraulic Spreader 1000 lb capacity 1 14 F040 20012 000 Dust Cover Hose 1 15 F040 30007 000 Dust Cover Ram 1 16 F040 22201 000 Hose Coupler Male 1 17 F040 90009 K02 Ram Coupler Assy Female 1 18 F100 30000 000 Ram Assembly 1 19 F040 21000 000 Release Valve Knob 1 20 F1...

Page 7: ...K Tool International 31111 Wixom Rd Wixom MI 48393 E mail sales ktool com 248 669 5000 ...

Reviews: