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GENERAL SAFETY INFORMATION

1. Ensure that attachments are fully engaged before

applying load.

2. Ensure that load is centrally applied to attachment

or ram saddle. Do not load off center.

3. Always monitor the force applied to workpiece by

using a load cell and indicator or you may monitor
pressure developed in the ram by using an inline
pressure gauge, then calculate the applied force
using the formula:

    F = P x A, where F = lbs force, P = pressure in PSI,

and A = effective ram area in in².

    Ram Area of KTI-63705 is: 0.998 in²
    Ram Area of KTI-63711 is: 2.431 in²
4. If bowing or bending of ram or any attachment

occurs during use, 

"STOP"

, release pressure

immediately and reconsider application. Application
may not be compatible with product, a ram kit with
a higher capacity may be needed.

BEFORE  USE 

(refer to Figure 1)

1. Inspect before each use. Do not use if bent,

broken, leaking or damaged components are noted.

2. Ensure that product and application are compatible.
3. Check to ensure that all parts of your kit are

included (see illustration and parts list).

4. Carefully remove the dust caps and plugs from hose

coupler and ram coupler.

5. Connect hose coupler to ram coupler, ensure that

there are no fluid leaks.

6. Locate and open release valve. Pump handle a few

strokes to purge air from system. Close release
valve and pump handle until ram is fully extended,
then open release valve until ram has fully retracted.

7. With pump in normal, horizontal position, locate and

open oil filler screw (located centrally on reservoir
body). This will aid in the release of air trapped
within the reservoir. Retighten the oil filler screw.

8. If using air actuated units, an air source of at least

7.8 CFM @ 90psi is required.

 Study, understand, and follow all instructions

provided with and on this device before use.

 Do not exceed rated capacity.

• 

Use only on hard, level surfaces capable of

sustaining rated capacity loads.

  Do not open oil filler screw unless ram is fully

retracted.

  Always wear safety glasses when using this

equipment.

 Do not use as a vehicle lifting device or as a

vehicle support.

 When extension tubes and/or offset attachments

are used, the rated capacity is always reduced
by 50% for each tube or attachment connected.

 Any attachment that is not loaded centrally, as

through the centerline of the ram, is considered to
be "offset". See parts section for identification of
offset atachments.

 Do not modify this device.

 Failure to heed these markings may result in

personal injury and/or property damage.

WARNING

!

Figure 1- KTI-63705 and KTI-63711 Nomenclature

Dust Cover

Oil Filler

Screw

 Handle

Release Valve

Ram Plunger

Hose

Hose

Coupler

Ram Coupler

KTI-63705-M0

Summary of Contents for PRO Series

Page 1: ...0 Printed in China Model Number KTI 63705 KTI 63711 Capacity 4 Ton 10 Ton Operating Instructions Parts Manual K Tool International 31111 Wixom Rd Wixom MI 48393 E mail sales ktool com 248 669 5000 Model KTI 63705 Model KTI 63711 ...

Page 2: ...al training and knowledge It is recommended that an annual inspection be done by qualified personnel and that any missing or damaged parts decals warning safety labels or signs be replaced with factory authorized replacement parts only Any kit that appears to be damaged in any way is worn or operates abnormally shall be removed from service immediately until such time as repairs can be made Labels...

Page 3: ...ase valve Pump handle a few strokes to purge air from system Close release valve and pump handle until ram is fully extended then open release valve until ram has fully retracted 7 With pump in normal horizontal position locate and open oil filler screw located centrally on reservoir body This will aid in the release of air trapped within the reservoir Retighten the oil filler screw 8 If using air...

Page 4: ...id can cause premature failure of the ram and the potential for sudden and immediate loss of load Adding oil 1 With ram fully lowered set pump unit in its normal level position Locate and remove oil filler screw found centrally on the pump reservoir 2 Fill until oil is within 3 8 of the oil filler screw hole opening reinstall oil filler screw Changing oil For best performance and increased system ...

Page 5: ...do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state TROUBLESHOOTING Symptom Possib...

Page 6: ...set 1 10 F100 40005 000 Ram Toe offset 1 11 F100 42000 000 Rubber Head 1 12 F100 40003 000 Combination Head 90o 1 13 F040 42000 000 Hydraulic Spreader 1000 lb capacity 1 14 F040 20012 000 Dust Cover Hose 1 15 F040 30007 000 Dust Cover Ram 1 16 F040 22201 000 Hose Coupler Male 1 17 F040 90009 K02 Ram Coupler Assy Female 1 18 F100 30000 000 Ram Assembly 1 19 F040 21000 000 Release Valve Knob 1 20 F1...

Page 7: ...K Tool International 31111 Wixom Rd Wixom MI 48393 E mail sales ktool com 248 669 5000 ...

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