background image

5

Note:

 Oil Filler Plug is rubber and located centrally on

the upper portion of the reservoir. See exploded drawing
on page 11.

Figure 3 - Model KTI-63511

release valve

saddle

assembly

tilt adjustment

knobs

position handle

oil filler plug

(not shown)

swivel caster

pump

handle

 chain

handle

sleeve

lift arm

ASSEMBLY (KTI-63511)

Refer to figure 3:
Little or no assembly is required. Refer to figure 3 and
the exploded view on page 11 for details in understanding
the assembly and the nomenclature of your product.

BEFORE USE

1. Inspect jack before each use. Do not use if bent,

broken or cracked components are noted. Ensure that
casters move freely. Check for and tighten any loose
assemblies.

2. Verify that the product and the application are

compatible.

3. With ram fully retracted, locate and remove the oil

filler plug/screw. This will help release any pressurized
air which may be trapped within the reservoir. Ensure
the oil level is just below the oil filler plug/screw hole.
Reinstall the oil filler plug/screw.

For KTI-63511 only: 

Ensure the oil level is ~3/16"

above the inner cylinder as seen from the oil filler plug
hole.

4. Before initial use, turn vent screw counterclockwise

carefully, but no more than 1 full turn.

5. 

KTI-63504 only:

  Pour a teaspoon of good quality,  air

tool lubricant into the air supply inlet of the lift control
valve (See Fig 1). Connect to air supply and operate
for 3 seconds to evenly distribute lubricant.

Note:

 Air actuated product is fitted to accept the popular

1/4"npt air nipple. When installing air nipple, ensure that
thread sealing compound enter the air supply inlet orifice.
Application of thread tape is acceptable, but ensure that
it is not applied beyond the first machine thread.

•  

Study, understand, and follow all printed materials

provided with/on this product before use.

• 

 Do not exceed rated capacity.

• 

 Use only on hard, level surfaces capable of

supporting rated capacity loads.

• 

 Use of this jack is limited to the removal,

installation and transportation of transmissions,
transfer cases and transaxles.

• 

 Do not use a transmission jack to tilt or support a

vehicle.

• 

 Ensure the center gravity of load is centered on the

saddle.

• 

 Do not exceed 10

0

 tilt angle of the saddle assem-

bly in all directions.

• 

 Adequately support the vehicle before starting re-

pairs.

• 

 Use only chains and slings provided.

•  

If loaded jack must be moved, make sure that the

load is secured, stable and in lowest position.

• 

 This is a lifting and lowering device only.

• 

 Transfer load immediately to appropriate support

device for service or repair.

• 

 Shock loads may cause the sudden loss of load

and/ or cause the jack to tip or flip over violently,
bend or break.

• 

 No alterations shall be made to this product

• 

 Failure to heed these markings may result in

personal injury and/or property damage.

!

   WARNING

To avoid crushing and related

injuries:

NEVER work on, under or

around a load supported only

by a jack. Immediately

transfer the load to an

appropriate work station.

!

  WARNING

• Leer, comprender, y seguir las instrucciónes antes de

utilizar el aparato.

• El manual de instrucciónes y la información de

seguridad deben estar comunicado en lengua del
operador antes del uso.

• No seguir estas indicaciónes puede causar daños

personales o materiales.

!

   ADVERTENCIA

Summary of Contents for KTI-63503

Page 1: ...503 M0 rev 08 06 Transmission Jacks K Tool International 31111 Wixom Rd Wixom MI 48393 E mail sales ktool com 248 669 5000 Operating Instructions Parts Manual Model KTI 63505 Model KTI 63511 Model KTI 63504 Model Number KTI 63503 KTI 63504 KTI 63505 KTI 63511 Air Manual ...

Page 2: ...AGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITYAND FITNESS FORAPARTICULAR PURPOSE SHALLBE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUNDAS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALT...

Page 3: ...ection be done byqualified personnel Labels andOwner s Manuals are available from manufacturer see Replacement Parts section PRODUCT DESCRIPTION KTI Transmission Jacks are designed to be used as an aid in the removal and installation of vehicle component parts and assemblies specifically transmissions Model Nos KTI 63503 KTI 63504 and KTI 63505 are for use under an overhead lift or in a garage pit...

Page 4: ...e procedure to the other base frame Use torque wrench to tighten to 30 lb ft Do not overtighten 3 Attach the brackets to reservoir then attach one end of the suppor bar to base half and the other end to the bracket Secure with bolts and nuts provided Repeat for all other three support bars 4 Slice the position handle to reservoir from top then secure with bolts and nuts provided 5 Position the sad...

Page 5: ...ng air nipple ensure that thread sealing compound enter the air supply inlet orifice Application of thread tape is acceptable but ensure that it is not applied beyond the first machine thread Study understand and follow all printed materials provided with on this product before use Do not exceed rated capacity Use only on hard level surfaces capable of supporting rated capacity loads Use of this j...

Page 6: ... filler plug hole Reinstall oil filler plug Lubrication 1 Aperiodic coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure that wheels casters and pump assemblies move freely 2 When used on a daily basis air pump models should be internally lubricated before each use Use only good quality air tool lubricant If no inline oiler is used pour a teaspoon ...

Page 7: ...equate Model KTI63504 only Hydraulic unit malfunction Overload condition Hydraulic unit malfunction Reservoir overfilled Linkage binding Fluid level low Fluid level low Ensure adequate air supply Model KTI63504 ony Contact KTI Tech Service Remedy overload condition Contact KTI Tech Service Drain fluid to proper level Clean and lubricate moving parts Ensure proper fluid level Ensure proper fluid le...

Page 8: ...36 3 5001 106 Caster w Brake 2 7 G36 3 2300 101 Tilt Screw Assembly 1 8 G36 3 2301 103 Tilt Screw Assembly 1 9 G36 3 0513 108 Accessory Kit 2 10 G36 4 4200 10308 Saddle Assembly chain not included 1 11 G36 3 0511 104 Bolt Set 1 12 G36 3 3301 108 Base Half 2 13 G36 3 2100 103 Handle Assemlby 1 G36 3 9902 104 Repair Kit for Hydraulic Unit Replacement parts for Model KTI 63503 8 Figure 4 Replacement ...

Page 9: ...edal 2 5 G36 3 5000 104 Caster w o Brake 2 6 G36 3 5001 106 Caster w Brake 2 7 G36 3 2300 101 Tilt Screw Assembly 1 8 G36 3 2301 103 Tilt Screw Assembly 1 9 G36 3 0513 108 Accessory Kit 2 10 G36 4 4200 10308 Saddle Assembly chain not included 1 11 G36 3 0511 104 Bolt Set 1 12 G36 3 3301 108 Base Half 2 13 G36 3 2100 103 Handle Assembly 1 14 A24 6 8101 107 Male Coupler 1 15 G36 4 2000 105 Air Motor...

Page 10: ...G37 3 3300 103 Base Half 2 8 651 1 0127 100 Bolt 4 9 G37 4 5200 105 Caster w o Brake 2 10 G37 4 5201 107 Caster w Brake 2 11 G36 3 2300 101 Tilt Screw Assembly 1 12 G36 3 2301 103 Tilt Screw Assembly 1 13 G37 3 4200 104 Saddle Plate 1 14 G52 4 4102 101 Chain Hook 2 15 G37 3 2903 209 Saddle Support Bar 4 16 G37 3 2902 207 Saddle Adjustable Bracket 2 17 G37 3 2901 205 Saddle Support Seat 1 G37 3 990...

Page 11: ...105 Tilt Screw 1 7 G52 6 4401 103 Tilt Screw 1 8 G52 6 1709 106 Tilt Knob 2 9 G52 3 4300 109 Saddle Holder 1 10 G52 4 5200 106 Caster Assembly 4 11 G52 3 9903 104 Handle 1 12 G52 6 1701 100 Release Valve 1 13 G34 6 1709 104 Release Valve Knob 1 14 G52 6 3004 108 Position Handle 1 15 653 1 0127 409 Hex Bolt 6 16 653 1 0159 008 Hex Bolt 1 G52 3 9901 100 Repair Kit for Hydraulic Unit 1 2 4 3 13 7 6 1...

Page 12: ...K Tool International 31111 Wixom Rd Wixom MI 48393 E mail sales ktool com 248 669 5000 ...

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