JVC XV-F80BK - Progressive-Scan DVD Player Service Manual Download Page 1 | Manualshive

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SERVICE MANUAL

DVD VIDEO PLAYER

No.A0017

Sep. 2001

COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.

XV-F80BK / XV-F85GD

XV-F80BK/XV-F85GD

Area Suffix (XV-F80BK)

J ------------- U.S.A.
C ---------- Canada

Area Suffix (XV-F85GD)

J ------------- U.S.A.

This service manual is printed on 100% recycled paper.

Contents

Safety precautions ------------------------ 1-2
Preventing static electricity -------------  1-3
Importance admistering
point on the safety ------------  1-4
Precautions for service -----------------  1-5

Disassembly method --------------------  1-6
Adjustment method ----------------------  1-24
Troubleshooting --------------------------  1-28
Description of major ICs ----------------  1-32
Glossary of term and abbreviations --  1-52

Model

XV-F80BK

XV-F85GD

Body color

Black

Gold

Each difference point

< ATTENTION ! >
Please pull out the AC plug code after the standby indicator lights pushing the
power supply button without fail after completing the repair.
The mechanism becomes initialed position.
There is a possibility to break when carrying in not initialed position the mechanism
but the state.

1
2
3
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Summary of Contents for XV-F80BK - Progressive-Scan DVD Player

Page 1: ...t on the safety 1 4 Precautions for service 1 5 Disassembly method 1 6 Adjustment method 1 24 Troubleshooting 1 28 Description of major ICs 1 32 Glossary of term and abbreviations 1 52 Model XV F80BK XV F85GD Body color Black Gold Each difference point ATTENTION Please pull out the AC plug code after the standby indicator lights pushing the power supply button without fail after completing the rep...

Page 2: ...cabinet screw heads headphone jack control shafts etc to be sure the product is safe to operate without danger of electrical shock Do not use a line isolation transformer during this check Plug the AC line cord directly into the AC outlet Using a Leakage Current Tester measure the leakage current from each exposed metal parts of the cabinet particularly any exposed metal part having a return path ...

Page 3: ...y during transport and before installation both sides of the laser diode on the replacement optical pickup are shorted After replacement return the shorted parts to their original condition Refer to the text 2 Do not use a tester to check the condition of the laser diode in the optical pickup The tester s internal power source can easily destroy the laser diode 1 2 Handling the traverse unit optic...

Page 4: ...mistering point on the Safety F901 C902 C903 C905 C906 C907 C908 C909 C910 C913 C914 C915 C917 C918 C919 C951 C960 C961 C962 C963 C964 C965 C966 C967 C968 C969 C970 C971 C972 C973 C978 C979 C981 C982 C984 C987 C989 C992 C993 C994 C995 C996 C997 CN951 CN952 CP951 D901 D902 D903 D904 D908 D910 D911 B104 B106 D950 D951 D952 D953 D954 D956 D957 D958 D960 D972 D973 D974 D991 FC901 FC902 IC901 IC951 IC9...

Page 5: ...ck Do not change the setting of these half fixed resistors for laser power adjustment Destruction of Traverse Unit and Laser Pickup by Static Electricity Laser diodes are easily destroyed by static electricity charged on clothing or the human body Before repairing peripheral elements of the traverse unit or pickup be sure to take the following electrostatic protection 1 Wear an antistatic wrist wr...

Page 6: ...rming the following procedure remove the top cover Disconnect the card wire from connector CN801 and CN803 on the servo control board and CN951 on the power board respectively Remove the three screws C on the upper side of the body Remove the three screws D on the bottom of the body Remove the front panel assembly toward the front 1 2 3 Removing the front panel assembly See Fig 2 and 3 Bottom Top ...

Page 7: ...ard the front manually Bring up the joint a over the boss of the loading base assembly and remove the main tray assembly toward the front Disconnect the card wire on the back of the main tray assembly from connector CN841 on the relay board 1 1 2 3 4 Removing the main tray assembly See Fig 4 to 6 Main tray assembly Fig 4 Fig 5 Fig 6 Fig 7 Bottom chassis slot Bottom chassis Main tray assembly Main ...

Page 8: ... Reattach the main tray assembly to the loading base assembly while fitting to the groove on the right and left sides of the loading base assembly Connect the card wire through the notch b to connector CN841 on the relay board 1 Reattach the main tray assembly while fitting the slot c to the shaft 1 2 3 4 5 Reattaching the main tray assembly See Fig 8 to 10 Main tray assembly Fig 8 Fig 9 Fig 10 Lo...

Page 9: ...the main tray assembly and the loading base assembly Removing each board See Fig 12 to 14 Pull out the relay board 2 on the upper side of the body Remove the four screws H attaching the A V output board Remove the eight screws I on the back of the body 1 2 3 A V output board Disconnect the wire from connector CN952 and CN953 on the power board Remove the four screws J on the upper side of the body...

Page 10: ...er switch board 1 2 Removing the power switch board See Fig 17 Remove the six screws O on the back of the front panel assembly Disconnect the card wire from connector CN812 on the operation switch board 1 2 Removing the operation switch board See Fig 17 Remove the two screws P on the back of the front panel assembly Disconnect the card wire from connector CN805 on the FL display board 1 2 Removing...

Page 11: ...e mechanism assembly from the elevator base As the removing procedure of the traverse mechanism please refer to Removing the traverse mechanism assembly REFERENCE Reattach the elevator base to the loading base assembly while fitting the two shafts on the side of the elevator base to the grooves of the slide gear Reattach the two screws Q 1 2 Reattaching the elevator base From above the loading bas...

Page 12: ...two screws T and the slide gear upward 1 2 3 4 5 Removing the belt load base slide gear CAUTION When reattaching the slide gear and the load base Move the slide gear toward the front until it stops Fig 23 Make sure that the part d of the load base is out of alignment with the switch e and that the gear f is disengaged from the slide gear 1 2 Fig 20 Fig 21 Fig 22 Fig 23 Loading base assembly R Belt...

Page 13: ... 1 2 3 4 Removing the loading motor loading motor board See Fig 24 and 25 Removing the tray switch board See Fig 26 Turn over the loading base assembly and remove the tray switch board while spreading apart the two tabs j 1 When reattaching the loading motor board settle the wires on the two hooks i on the loading base assembly and draw the other end to the left as shown in Fig 26 CAUTION Fig 24 F...

Page 14: ...g at the same time Move the shaft in the direction of the arrow to release it from the part c Release the joint d with the shaft and remove the pickup with the shaft Pull out the shaft Remove the screw B attaching the switch actuator 3 4 5 6 7 Removing the pickup See Fig 1 to 5 Disconnecting the flexible wire without soldering may cause damage to the pickup ATTENTION Traverse mechanism unit Fig 1 ...

Page 15: ...g the following procedure remove the traverse mechanism unit Solder soldering a on the flexible board next to the pickup unit From the bottom of the traverse mechanism unit disconnect the flexible wire from CN101 on the pickup board 1 2 Remove the pickup board Remove the two screws D attaching the feed motor assembly and remove the thrust spring Move the feed motor assembly in the direction of the...

Page 16: ...he shaft stopper F outward to release the joint h and remove it upward Remove the spring at the same time Remove the screw F attaching the turn table assembly Move the turn table assembly outward and pull out from the shaft Then remove it from the base chassis 1 2 3 4 Removing the turn table assembly See Fig 6 8 and 9 Fig 8 Fig 9 Turn table assembly Turn table assembly Shaft stopper F Shaft stoppe...

Page 17: ... side of the main tray assembly Remove the screw B attaching the main tray cover on the upper side of the main tray assembly Push the two joint tabs b on the back of the main tray assembly to release the main tray cover from the tray bottom Disengage the joint tabs c of the main tray from the main tray cover 1 2 3 Removing the main tray cover and the main tray See Fig 2 and 3 Hook Fig 1 Fig 2 Fig ...

Page 18: ...he part d on the photo sensor board and before reattaching the photo sensor board connect the card wire to connector CN082 and pass the card wire extending from connector CN081 through the notch e of the main tray When reassembling Make sure to disconnect the card wire from the photo sensor board If the photo sensor board is pulled out from the main tray without disconnecting the card wire the cam...

Page 19: ...cam U on the upper side of the main tray assembly 1 Removing the U D cam U See Fig 7 Make sure the sub trays are set as shown in Fig 5 When moving the sub trays put the sub trays which come to the position 4 and 5 forward in turn Prior to moving the sub trays by hand the sub tray drive motor assembly must be removed in advance referring to the preceding page Do not put the sub trays forward except...

Page 20: ... in order When reattaching observe the following procedure without fail CAUTION Reattach the sub tray 1 while fitting the part f to the groove of the ACT gear 1 marked g Reattach the sub tray 2 while inserting the shaft h into the groove i of the main tray and at the same time fitting the part j to the groove of the ACT gear 1 marked k Move the sub tray 2 toward the tray 1 Similarly reattach the s...

Page 21: ...his point the sub tray 3 is on top of the sub tray 2 REFERENCE At this point the sub tray 4 is on top of the sub tray 3 REFERENCE Make sure the part o of the sub tray 4 engages with the ACT gear 2 correctly in the center of the main tray CAUTION Make sure that the trays are attached to the correct position and that they can be moved To move the sub trays manually the sub tray drive motor assembly ...

Page 22: ...d assembly Remove the two screws G attaching the cam switch board assembly 1 2 3 4 Removing the cam switch board assembly See Fig 15 to 17 When reattaching the cam gear 2 set the position of the boss and the triangular mark and hole as shown in Fig 17 CAUTION Gear cover Fig 15 Fig 16 Fig 17 Tabs marked p F G G Cam switch board assembly CN083 Cam gear 2 Triangular mark Set the position of the boss ...

Page 23: ...aw out the cam gear 1 Draw out the ACT gear 2 while pushing the two 1 2 3 4 Removing the ACT gear 1 U D cam L cam gear 1 and ACT gear 2 See Fig 18 and 19 When reassembling make sure the position of each gear referring to Fig 19 and reattach the ACT gear 2 first CAUTION U D cam L Fig 18 Fig 19 ACT gear 1 ACT gear 2 Cam gear 1 U D cam L ACT gear 2 Tabs q Cam gear 1 ACT gear 1 ...

Page 24: ...s initialization completion When scan mode is set to the progressive scanning the indicator is green from red 1 Makes to test mode and initializes 2 When CHOICE button of remote control is pushed once the figure is displayed on the FL display as follows 3 6 _ 2 3 _ 3 4 _ F 9 FL Display FL Display microcomputer IC801 Front end microcomputer IC401 Microcode of decoder Decoder part IC509 POWER Button...

Page 25: ...968 3978 3988 4 7 4 8 4 9 5 1 5 2 5 3 5 4 5 5 5 7 5 8 5 9 6 0 6 1 6 3 6 4 6 6 6 7 6 9 7 0 7 1 7 2 7 3 7 5 3B18 3B28 3B38 3B48 3B58 3B68 3B78 3B88 3B98 3BA8 3BB8 3BC8 3BD8 3BE8 3BF8 3C18 3C28 3C38 3C48 3C58 3C68 3C78 3C88 10 5 10 6 10 7 10 8 10 9 11 1 11 2 11 3 11 4 11 5 11 7 11 8 11 9 12 0 12 1 12 4 12 5 12 7 12 7 12 9 13 0 13 1 13 2 3998 39A8 39B8 39C8 39D8 39E8 39F8 3A18 3A28 3A38 3A48 3A58 3A68...

Page 26: ...hed 4 The up grade starts if the entire screen becomes blue and it is displayed writing block at 00000000 5 The up grade disk is taken out pushing the OPEN CLOSE button when returning to the normal screen 6 Please confirm the version of the microcomputer after makes to test mode and initializes Please do the up grade of the firmware after exchanging IC509 IC512 IC513 ATTENTION Please pull out the ...

Page 27: ...ing is good is put on sub tray 1 the test disk is put on the turntable in the traverse mechanism and fixes by the clamper 5 The AC plug code is pulled out once in the state 6 The card wire becomes under the main tray and the main tray is closed by hand power 7 The AC plug code is inserted and the DISC1 button is pushed Please push the DISC1 button directly without pushing the power supply button 8...

Page 28: ...for several seconds and becomes NO DISC or an error display afterwards The rotation of DISC becomes high speed and abnormal and becomes NO DISC or an error display afterwards Is focus retraction OK Even when it retracts correctly if it is out of focus and makes repeated retries with a clicking sound it is in error Is tracking retraction OK If TE waveform reappears or fails to converge after the TE...

Page 29: ...e the terminal of IC251 23 SPMUTE is operating Is the control signal input to the terminal of IC251 22 EC changes from VHALF voltage while the motor is working Is the VHALF voltage input to the terminal of IC251 21 ECR 4 Is the FG signal input to the servo IC Is FG pulse input to the terminal of IC201 53 FG according to the rotation of the motor Laser is defective Front End Processor is defective ...

Page 30: ...cking been turned on Spindle motor and driver is defective Additionally IC101 and IC201 and Mechanism is defective jitter etc are thought Besides the undermentioned cause is thought though specific of the cause is difficult because various factors are thought Mechanism is defective jitter IC201 IC301 IC401 The disc is dirty or the wound has adhered 7 Address read NG 8 Between layers jump NG double...

Page 31: ...ing mechanism etc The image is sometimes blocked and the image stops The image is blocked when going to outer though it is normal in surroundings in the disk and the stopping symptom increases There is a possibility with bad jitter value for such a symptom 12 CD During normal playback operation a Is TOC reading normal Displays total time for CD DA Shifts to double speed mode for V CD b Playback po...

Page 32: ...ut for CH1 2 3 stand by control Vcc for CH1 2 power block Inverted output of CH2 Non inverted output of CH2 Inverted output of CH1 Non inverted output of CH1 I I I O I I O I O O O O Pin No Pin No Symbol Symbol I O I O Function Function 15 16 17 18 19 20 21 22 23 24 25 26 27 28 VO4 VO4 VO3 VO3 PowVcc2 STBY2 GND OPOUT3 OPIN3 OPIN3 OPOUT4 OPIN4 OPIN4 PreVcc O O O O I O I I O I I Non inverted output o...

Page 33: ...supply terminal 3V Connect to GND VREF2 voltage output terminal Power supply terminal 5V VHALF voltage output terminal Equivalence RF Equivalence RF Connect to GND I I O I I O I I I O I I I I I I I O O I O O O O O O Pin No Symbol PC1 PC01 PC2 PC02 TGBAL TBAL FBAL POFLT DTRD IDGT STANDBY SEN SCK STDI RSEL JLINE TEN TEOUT ASN ASOUT FEN FEOUT VSS TG VDD GND2 VREF2 VCC2 VHALF DFLTON DFLTOP DSFLT GND3 ...

Page 34: ...O Truth value table Pin No Symbol I O Description 1 2 3 4 5 6 7 8 OUT1 VM VCC FIN RIN VREF OUT2 GND Output for motor Power supply terminal for drive division Power supply terminal for signal division Input for control logic Input for control logic Output voltage level control Output for motor Connect to ground O I I O O FIN H L H L RIN L H H L OUT1 H L L OPEN MODE Forward rotation mode Reverse rot...

Page 35: ...Output 2 for spindle motor Non connect Non connect Output 1 for spindle motor Connect to ground Positive input for hall input AMP 1 Negative input for hall input AMP 2 Positive input for hall input AMP 2 Negative input for hall input AMP 2 Positive input for hall input AMP 3 Negative input for hall input AMP 3 Hall bias terminal Non connect Capacitor connection pin for phase compensation Short bra...

Page 36: ...se AMP Output buffer LWE LDQM DQI Column decoder Latency burst length Programming register 1 Block diagram CLK CS CKE A0 A10 BA0 1 RAS CAS WE System clock signal input Chip select input Clock enable Address Bank select address Row address strobe Column address strobe Write enable 2 Pin function DQM0 3 DQ0 31 VDD VSS VDDQ VSSQ NC Data input output mask Data input output Power supply terminal Connec...

Page 37: ... 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 SWUPDN SWOPEN ADSCEN VDD FEPEN SLEEP BUSY REQ CIRCEN VSS EPCS EPSK DPDI EPDO VDD SCLKO S2UDT U2SDT CPSCK SDIN SDOUT NMI ADSCIRQ ODCIRQ DECIRQ CSSIRQ ODCIRQ2 ADSEP RST VDD TEST1 TEST2 TEST3 TEST4 TEST5 TEST6 TEST7 TEST8 VSS D0 D1 D2 D3 D4 D5 D6 D7 Elevator UP DOWN switch detect Tray O...

Page 38: ...ADR9 CPUADR8 CPUADR7 CPUADR6 CPUADR5 CPUADR4 CPUADR3 CPUADR2 CPUADR1 VSS CPUADR0 NCS NWR NRD VDD CPUDT7 CPUDT6 PVPPDRAM PTESTDRAM PVDDDRAM PVSSDRAM CPUDT5 CPUDT4 CPUDT3 VSS CPUDT2 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 DMARQ NIOWR VSS NIORD IORDY NDMACK VDD INTRQ NIOCS16 DA1 VSS NPDIAG DA0 DA2 ...

Page 39: ...PI Data Power supply 3V ATAPI Data ATAPI Data ATAPI Data Connect to GND ATAPI Data Power supply 2 7V ATAPI Data ATAPI Data ATAPI Data ATAPI Data Power supply 3V ATAPI Data ATAPI Data Connect to GND ATAPI Data ATAPI Data ATAPI Data ATAPI Reset input ATAPI Master slave select Interruption of system control 0 Interruption of system control 1 Wait control of system control Reset of system control Conn...

Page 40: ...control address System control chip select Writing system control Reading system control Power supply 3V System control data System control data Connect to VSS Connect to VSS Connect to VDD 2 7V Connect to VSS System control data System control data System control data Connect to GND System control data System control data System control data Clock signal output 16 9 11 2 8 45MHz Power supply 3V M...

Page 41: ...from disc Going side by side output from ADSC Data is read from disc Going side by side output from ADSC Data is read from disc Going side by side output from ADSC Data is read from disc Going side by side output from ADSC Power supply 3V Debug serial clock 270 ohm pull up Debug serial data 270 ohm pull up Internal good title monitor Connect to TP150 Internal good title monitor Connect to TP151 In...

Page 42: ...58 57 56 55 54 53 52 51 MN67706ZY MN67706ZY IC201 Auto digital servo controller 1 Pin layout Pin No Symbol I O Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 AS AD2 TE AD1 FE AD0 AVDD FODRV DA1 TRDRV DA0 AVSS ARF NARF IREF1 IREF2 DSLF1 DSLF2 AVDD VHALF PLPG PLFG VREFH RVI AVSS PLFLT1 PLFLT2 JITOUT RFDIF CSLFL1 AS Full adder signal FEP Phase difference 3 beam tracking...

Page 43: ...TP204 Analog audio right output Ground For analog circuit Tangential balance adjust FEP Tracking balance adjust FEP Focus balance adjust FEP Ground For I O Apply 3 3V For I O Off track signal 16 9344MHz system clock input ODC Drop out FEP Calibration signal FEP Traverse drive DRVIC Spindle drive output DRVIC FG signal input Spindle motor driver Connect to TP205 Connect to TP206 Connect to TP207 Gr...

Page 44: ...I F chip select System control CIRC serial I F chip select System control Interrupt request System control Serial I F clock System control Serial I F data input System control Serial I F data output System control Connect to TP226 Monitor terminal A Connect to TP225 Monitor terminal A Connect to TP224 Monitor terminal A Connect to TP211 Ground For internal core Apply 2 5V For internal core Laser c...

Page 45: ...us terminal Connect to ground SDRAM Address bus terminal Connect to ground SDRAM Address bus terminal Power supply terminal 3 3V SDRAM Address bus terminal SDRAM Clock output Connect to ground SDRAM Clock enable output SDRAM Address bus terminal Power supply terminal 3 3V SDRAM Address bus terminal SDRAM Address bus terminal NDV8601VWA BB IC501 AV Decoder 1 60 180 121 240 181 61 120 1 Pin layout 2...

Page 46: ...ata bus terminal Connect to ground SDRAM Data bus terminal Power supply terminal 3 3V SDRAM Data bus terminal SDRAM Data byte enable SDRAM Extension bank chip select Connect to ground S PDIF Digital audio output terminal Connect to ground Digital audio input for digital micro can be used as GPIO Serial audio output data to audio DAC for left and right channels for down mix Serial audio output data...

Page 47: ...chain test enable Connect to ground for main and video clock PLL Connect to ground for audio clock PLL Scan chain test mode Power supply terminal for audio clock PLL 3 3V Power supply terminal for DAC digital 1 8V Connect to ground for DAC digital Video signal output Cr output composite component Red output Cascaded DAC differential output used to dump current into external resistor for power Vide...

Page 48: ...rminal Power supply terminal 3 3V Byte write enable for FLASH EEPROM SRAM or peripherals terminal Address latch enable Latched address 0 3 Connect to ground Read terminal Bus hold acknowledge in slave mode Bus hold request from external master in slave mode Power supply terminal 1 8V Peripheral chip select 0 generally used for enabling the program store ROM FLASH Programmable general purpose exter...

Page 49: ... I I I I I O Parallel conversion data output terminal Connect to GND Parallel conversion data output terminal Serial data input terminal Clock signal input terminal Strobe signal input terminal Clear signal input terminal Ready signal input Non connect Muting signal input Parallel conversion data output terminal Power supply terminal PIN No I O Function Symbol 1 2 3 4 5 6 7 8 9 10 11 22 21 20 19 1...

Page 50: ...cycles and receive input data during write cycles Data is internally latched during a write cycle The outputs are in tri state when OE or CE is high To activate the device when CE is low To gate the data output buffers To control the write operations To provide 3 volt supply 2 7V 3 6V Symbol Function Pin name SST39VF160 7CEK IC509 16M EEPROM 1 Pin layout 3 Pin function 2 Block diagram 1 2 3 4 5 6 ...

Page 51: ...ect input Remote controller signal input Connect to ground for A D converter Operation switch S801 S808 input terminal Operation switch S809 S810 S812 S15 input terminal Cam switch position detection terminal S84 Traverse mechanism UP DOWN switch detection terminal S82 Connect to ground for port section Power supply terminal 5V Power supply terminal 5V for port section Data output for LED controll...

Page 52: ...o compact disc compact disc digital audio Complementary Metal Oxide Semiconductor Central Processing Unit red color difference component in accordance with the CCIR 601 specifications Content Scrambling System Clear To Send Composite Video Blank and Sync Digital to Analog Converter direct current DEMUX Engine Digital Signal Processing Digital Theater System Digital Versatile Disc End Active Video ...

Page 53: ...razil On screen display Phase alteration by line Pulse Code Modulation PCM audio data over sampling clock 1 Picture Control and Size 2 Perpheral Chip Select Phase Lock Loop Plastic Quad Flat Pack Package Pulse Width Modulator Read Write access Random Access Memory Red Green Blue color model Reduced Instruction Set Computer Read Only Memory Receive signal Readable Write able Start Active Video Synd...

Page 54: ...Printed in Japan 200109 O No A0017 XV F80BK XV F85GD VICTOR COMPANY OF JAPAN LIMITED PERSONAL MOBILE NETWORK BUSINESS UNIT 1644 Shimotsuruma Yamato Kanagawa 242 8514 Japan ...

Page 55: ...e parts side of the PWB diagrams the parts that are printed over with black such as the resistor diode and ICP or identified by the mark nearby are critical for safety When replacing them be sure to use the parts of the same type and rating as specified by the manufacturer Except the JC version ...

Page 56: ... Optical disc controller IC301 OSCI O X401 EPROM IC403 Unit CPU IC401 ADSC Digital servo controller IC201 FODRV TRDRV TRSDRV BDO OFTR TBAL TE RFENV FBAL FE AS ARF ARF TESTSG FEPEN CPSCK SDOUT SLEEP CPDET1 CPDET2 PLLOK DAT0 3 ADSCEN CIRCEN CPSCK SDOUT ADSCIRQ SDIN WAIT WR RD CPUD0 7 CPUA0 17 DECIRQ SSPIN0 SSPOUT0 SSPCLK0 REQ LSIRST AV DECODER IC501 64M SDRAM IC505 CVBS2 Cr R C Cb B Y G CVBS C EPDO ...

Page 57: ...808 PROGRESSIVE LED D814 P1 P24 1G 13G F F PROGLED DDPLED PONLED STLED REM DCH D1 D7 KEY2 KEY3 STB CLK DATA REMO P ON STLED PONLED DDPLED PROGLED X1 X2 LOADING MOTOR M81 DETECTION SWITCH S81 S82 TRAY OPEN CLOSE SWITCH S83 PHOTO DETECTOR IC81 IC82 TRAY ROTATION MOTOR M82 CAM SWITCH S84 FXIN MUDSW TIN TOUT CAMSW OUT1 OUT2 LDOWN LUP RR RL AVC READY CPURST SSPCLK1 SSPOUT1 SSPIN1 MUTE CN84 CN85 CN82 CN...

Page 58: ...MODE SW PC902 AC DC D956 C982 C984 L957 AC DC D957 C987 C989 L959 AC DC D954 C979 C997 L955 AC DC D958 C971 C972 AC DC D953 C965 C966 L952 AC DC D952 C963 C964 AC DC D951 C960 D950 5V REG IC951 3 3V REG IC952 FL ON OFF Q951 Q952 CN951 CN952 CN953 B5V D5V 12V 12V AC IN TO CN814 SHEET 5 TO CN807 SHEET 5 TO CN901 SHEET 2 M9V D3 3V F F P ON VDISP STLED PONLED DDPLED PROGLED REMO ...

Page 59: ...ATA AOUT0 LRCK MUTE1 SPDIF AUDIO VIDEO Signal output section SHEET 8 FRONT AUDIO DAC IC753 LPF IC751 IC752 MUTE Q1102 Q1101 DCLK DDATA DAC0CS AOUT0 LRCK OUT1C OUT1D OUT2C OUT2D MUTE1 CN751 CN752 J751 FRONT ANALOG AUDIO OUT J752 COAXIAL DIGITAL OUT J756 AV COMPULINK J753 OPTICAL DIGITAL OUT IC754 T1161 SPDIF AVC CV Pr R C Pb B Y Gr Y C Pr Pb Y J755 COMPONENT VIDEO OUT J754 S VIDEO OUT COMPOSITE VID...

Page 60: ...TP177 TP178 TP179 TP186 TP185 TP184 TP183 TP182 TP181 TP180 K103 QGF1012F1 30X 7 5k 0 0 1 16 47 6 3 BA5983FM X QGF0501F4 40X BA6664FM X 47 6 3 0 1 16 AN8702FH MM3023DN X NQR0007 002X NQR0007 002X NI D5V 22 6 3 0 1 47 16 DGND NQR0007 002X 15 6 3 27k 27k NQR0007 002X D GND NQR0007 002X 390 15 6 3 91 M GND M9V S5V 12p 0 01 16 NI QSW0620 001 0 047 16 0 027 16 560p 560p 0 1 16 1M 1M 2 2k 0 1 16 M9V D5V...

Page 61: ...I NI 0 001 0 001 NI 47k 10k 10k 0 0 0 1 16 QGF0503C1 40V SGND DTC114E D GND 0 1 16 0 1 16 D GND D5V 18p D5V NI 22 6 3 0 1 0 NAX0375 001X 18p 1 16 0 NI 0 1 16 0 1 16 0 1 16 MN102L25GGW D GND 0 1 16 0 1 16 NI 4 7k 1M 1k NI 4 7k 4 7k 0 1 16 4 7k 4 7k 4 7k 1k D3 3V 47k 4 7k 4 7k 47k NI 1k 1k 0 1 16 1k 1k 0 1 16 D2 7V D3 3V 47k S3 3V D GND S GND 100 6 3 1 16 47k 47k 1k 47k 47k 47k 47k 47k 10k 0 1 16 0 ...

Page 62: ... 22 6 3 0 1 0 1 NQL12BK 100X NAX0506 001X 0 1 NI 220 6 3 NI 0 1 NI NI NI NI NI NI NI NI NI NI NI 1 6k 1 6k NI NI NI NI NI NI 0 1 220 6 3 220 6 3 NI NI NI NI 150 150 150 NI NI 75 NI NI NI NI NI 100 0 0 NQL12BK 100X 270 0 0 220 0 1 16 22 6 3 0 0 0 0 0 0 1 0 0 0 0 0 0 0 NQR0007 002X NQR0007 002X NQR0007 002X NQR0007 002X 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 WE STD71 STD7 STD61 STD6 P2CLK STD51 STD5 ST...

Page 63: ...CS AOUT1 LRCLK Y G LADD16 DCLK LHLDA BCK AD24 SPDIF FCS READY AD23 AD22 AD21 AD19 AD17 AD16 AD15 AD15 AD7 LA0 AD14 AD14 AD13 AD12 AD11 AD10 AD6 AD13 AD5 AD12 AD4 AD8 AD11 AD31 LADD15 AD23 AD30 AD7 LADD14 LADD13 LADD12 AD6 LADD11 LADD10 LADD9 LADD8 LADD19 AD5 AD3 AD1 LADD18 LADD17 LADD7 LADD6 LADD5 LADD4 AD3 AD10 AD2 AD9 AD1 AD8 AD0 PWE0 LA0 LADD15 LADD14 LADD13 LADD18 LA3 LA2 RD LADD17 LADD7 LADD6...

Page 64: ... 180 UPD780232GC 050 2SC4081 QR X 1SS355 X QSW0932 001 RF 500TB 12560 47 16 10K M9V M9V BA6287F X 1SS355 X 0 01 NI QGF1016F2 04W 10K 10K 10k 560 0 022 QGF1016C2 07W 4 7 50 NI SELU2E10C DGND QGF1016C2 13W QGF1016F2 04W 47 16 M9V M9V 10k MGND DGND GP2S28 DGND QGA2001F2 08X GP2S28 FF 130SH 11340 1 5 750 DGND QGA2001F1 09 QGF1031C1 09S NI 1SS355 QGF0503C1 40V QGF0522F1 40W 1SS355 QGA2001C2 09X 100K 10...

Page 65: ...01 0 001 AC250V 100 10 QQR1105 001 0 1 68K ERA18 04 T1 0 0033 1K ERA18 04 T1 100 10 100p 1k PC123Y02 STR G6651 27 2 2k 680 ERA18 04 T1 0 1 100p 1k ERA18 04 T1 1SS133 T2 220P 470P 220 FMB 24 3 3K 0 47 ERA18 04 T1 PC123Y02 0 1 ERA18 04 T1 ERA18 04 T1 ERA18 04 T1 82 10 0 1 KTD863 Y T 10k 10K MTZJ4 7B T2 22k KRA104M T 39 50 PQ05RD21 1000 10 22 220 10 0 1 0 1 220 10 SI 3033C 0 1 0 022 FMB 24 820 16 220...

Page 66: ...429 001X NQR0429 001X DGND D3 3V 1 5 D GND 100 6 3 47 6 3 100 6 3 100 6 3 D GND DTC114E 100K 1K 1K D GND D GND 100 6 3 QGB2510J1 16 0 0 D5V 47 6 3 47 6 3 47 6 3 BA7660FS 47 6 3 47 6 3 47 6 3 BA7665FS 47 6 3 D5V QGB1218J2 18X 100 6 3 QGB1218J2 18X NI NI NI 100 6 3 0 1 100 6 3 100 6 3 10K NI NI NI BA7660FS 100 6 3 NI NI NI 100 6 3 0 1 100 6 3 0 1 DTA114E DTC114E 100P 4 7 50 4 7 50 75 2 2K NI 75 75 8...

Page 67: ...35 R1115 R1153 C1182 Q1103 C1131 C1111 R1108 C1102 Q1102 C1101 Q1101 R1152 C1133 QGB2510J1 04 330 18KF 18KF 10 10 75 75 1 5 470 6 3 10 1SS133 1SS133 470 75 3 6K 18KF 18KF 3 3KF 18KF NJM4580L 220PG 0 0033MY 3 6K NI 1 1KF 1 1KF NJM4580L 100 16 100 16 1 5k 0 01GMY 1SS133 47k 75 75 DGND 1SS133 75 1 DGND QGF1016C1 09 TC74HC08AP 75 3 3k 0 01 NJM78L05A T 560 680p 680p 100 NJM4580L 220PG 0 0033MY 10K 1 1K...

Page 68: ...C1115 C1116 C1117 C1118 C1119 C1120 C1121 C1122 C1123 C1124 C1125 C1126 C1127 C1128 C1129 C1130 C1131 C1132 C1133 C1161 C1162 C1163 C1164 C1165 C1166 C1167 C1181 CN751 CN752 CN753 CN754 D1161 D1181 D1182 D1183 D1184 D1185 D1186 IC751 IC752 IC753 IC754 J751 J752 J753 J754 J755 J756 K1101 K1102 K1103 K1104 K1161 K1162 K1163 L1101 Q1101 Q1102 Q1103 Q1104 R1101 R1102 R1103 R1104 R1105 R1106 R1107 R110...

Page 69: ...4 TP506 TP908 C526 R365 R434 R435 R436 R437 R278 R279 R294 R295 R256 C581 R590 L605 R855 R856 R857 R858 Q401 X501 R894 R891 R892 R893 L201 C252 R806 R805 CN401 R601 C1016 C1017 R515 R516 R517 R518 R519 R852 R840 R843 R1001 R1003 R1005 R1007 R1009 R1011 R1013 R1015 R1019 R1021 CN603 D455 D456 C1001 C511 C524 C931 X1001 K506 IC500 IC601 IC602 IC603 IC802 C597 C598 L502 C208 C213 C215 C217 C218 C219 ...

Page 70: ...183 TP184 TP185 TP186 TP190 TP191 C104 C126 C140 C276 C284 R288 CN110 Frontend motor drive section C101 C102 C119 C120 C121 C122 C123 C124 C125 C127 C128 C130 C131 C132 C133 C134 C135 C136 C138 C139 C143 C144 C145 C159 C160 C251 C255 C256 C257 C258 C259 C260 C261 C262 C263 C264 IC101 IC251 K102 K104 K105 K106 K107 K108 Q101 Q102 R101 R102 R103 R104 R105 R106 R107 R109 R110 R112 R115 R116 R117 R118...

Page 71: ...809 D810 D811 S801 S802 S803 S804 S805 S806 S807 S808 S809 S810 S812 S813 S814 S815 D815 CN802 D816 D817 D818 D819 D820 D821 D822 D823 Operation switch FL Display board C81 CN84 M81 S82 C82 CN81 CN82 IC81 Q81 Q82 R81 R82 R83 R84 R85 R86 B803 B802 B801 B800 C83 CN85 S83 Motor detection switch board Cam switch board CN83 S84 TP081 ...

Page 72: ... XV F85GD Contents Exploded view of general assembly and parts list 3 2 Tray mechanism assembly and parts list 3 6 Traverse mechanism assembly and parts list 3 8 Grease points 3 10 Electrical parts list 3 19 Packing materials and accessories parts list 3 28 Area Suffix XV F80BK J U S A C Canada Area Suffix XV F85GD J U S A ...

Page 73: ... 11 11 11 6 35 41 41 35 C 34 27 28 26 25 91 90 39 40 39 69 68 36 37 67 64 63 66 65 62 61 39 69 68 24 d 42 43 E 82 89 89 69 68 e e f C F 39 36 37 38 87 88 85 86 g k l m 77 77 77 77 E 84 G 83 79 e g j 79 f c b h i 80 74 73 79 F G 71 72 A 73 74 D 81 57 68 69 58 39 56 94 93 e 92 58 92 a 60 59 56 58 75 d i h 75 76 72 71 70 B j Exploded view of general assembly and parts list Block No M1MM ...

Page 74: ... 85J 3 13 QUQ110 1124AJ FFC WIRE 1 14 QUQ110 0711BJ FFC WIRE 1 15 QUQ110 0410AJ FFC WIRE 1 16 QYSBSF2608Z T SCREW 2 17 QUQ105 4026AJ FFC WIRE 1 18 QYSBSF2608Z T SCREW 6 19 QUQ110 1320AJ FFC WIRE 7954 1 20 E306805 014 FELT SPACER 1 21 QYSBSF2608Z T SCREW 2 22 LE30960 001A FL HOLDER 1 24 TRAY MECHANISM See 3 6 page 1 25 LV32740 001A CLAMPER BASE 1 26 LV32417 001A CLAMPER 1 27 LV42089 001A YOKE 1 28 ...

Page 75: ...133203 WIRE 1 60 QJA003 084403 SIN CR C C WIRE 1 61 LV21034 001A LOADING BASE 1 62 E65923 003 TAPPING SCREW 1 63 LV32737 001A L PULLEY GEAR 1 64 E65923 003 TAPPING SCREW 1 65 LV32738 001A LOAD GEAR 1 1 66 LV32739 001A LOAD GEAR 2 1 67 LV42341 001A LOAD BELT 1 68 E407149 001SS RUBBER TUBE 4 69 E407140 001SS C D ROLLER 4 70 LE10257 001A CHASSIS BASE 1 71 LE30967 001A FOOT 2 72 QYSBST3010Z T SCREW 2 ...

Page 76: ... Parts list General assembly Q ty Description Block No M1MM 91 E65923 003 TAPPING SCREW 2 92 QYSBSF3008Z SCREW 2 93 RF 500TB 12560 MOTOR 1 94 LV42340 001A MOTOR PULLEY 1 88 LV41120 004A INSULATOR 2 89 LV41119 001A SPECIAL SCREW 4 90 LV21035 001A TM U D CAM 1 ...

Page 77: ...5 23 5 24 5 29 5 27 5 26 5 25 29 29 29 29 29 29 7 8 10 15 14 12 13 12 11 p 10 A 10 21 p 19 18 20 16 17 10 10 10 9 A Tray mechanism assembly and parts list Block No M2MM This FFC wire is the same as the wire d in the General assembly page 3 2 ...

Page 78: ... QUQ110 0422BJ FFC WIRE 1 12 QYSBSF3006M SCREW 2 13 LV32743 001A CAM GEAR 2 1 14 LV32742 001A CAM GEAR 1 1 15 LV42343 001A ACT GEAR 2 1 16 LV32744 001A GEAR COVER 1 17 QYSBSF3006M SCREW 1 18 M BASE L71 1M MOTOR BASE UNIT 1 19 QYSBSF3008Z SCREW 2 20 QYSBSF3008Z SCREW 2 21 QUQ110 0922AJ FFC WIRE 1 22 LV32750 001A1 NUMBER PLATE 1 1 23 LV32750 001A2 NUMBER PLATE 7 1 24 LV32750 001A3 NUMBER PLATE 6 1 2...

Page 79: ... 3 2 15 15 13 13 7 19 6 17 15 5 9 8 10 30 30 31 29 21 22 29 27 28 24 25 26 23 65 2 mm 0 2 0 12 0 0 2mm 1 11 12 32 32 34 33 4 20 Grease Three bond EBS0006 013B CFD 4007HYS 946P 1401B Traverse mechanism assembly and parts list Block No M3MM ...

Page 80: ...R 1 12 LE20573 001A SPINDLE BASE 1 13 LV41121 002A SHAFT 2 15 LV41732 001A SKEW SPRING 3 16 LV31669 001A SHAFT STOPPER R 2 17 LV31668 001A SHAFT STOPPER F 1 18 QYSPST2614M SCREW 2 19 QYSPST2614M SCREW 1 20 LV31746 004A FEED HOLDER ASSY 1 21 QAR0165 001 FEED MOTOR 1 22 LV41510 201A FEED GEAR T 1 23 QYSPSPU2040M SCREW 1 24 LV41512 201A FEED GEAR E 1 25 LV41517 001A LEAD SCREW 1 26 LV41511 202A FEED ...

Page 81: ...3 10 XV F80BK XV F85GD Traverse mechanism UP DOWN base Traverse mechanism UP DOWN base Both side Grease EM 30L 1 FL 7750 Grease points ...

Page 82: ...3 11 XV F80BK XV F85GD APPLY 2 TIMES MAIN TRAY ASSEMBLY Grease EM 30L 1 ...

Page 83: ...3 12 XV F80BK XV F85GD Apply grease untill bottom of shaft Apply grease on convex surface Chassis Load base Traverse mechanism UP DOWN cam Grease EM 30L 1 ...

Page 84: ...3 13 XV F80BK XV F85GD Grease EM 30L 1 Apply the bearing of CD roller 4 points About 3cm About 2cm ...

Page 85: ...3 14 XV F80BK XV F85GD Main tray cover Apply the top surface of rib Back view NOTE Area there are not excess grease on surface appearance side Grease EM 30L 1 FL 7750 ...

Page 86: ... XV F85GD Main tray Grease FL 7750 EM 30L 1 Apply top surface of rib Apply top surface of rib Apply convex part Both side Both side Grease is painted internally in the ditch Grease is painted internally in the ditch ...

Page 87: ...3 16 XV F80BK XV F85GD Grease EM 30L 1 Main tray Action gear 1 Apply the dent x5 FL 7750 ...

Page 88: ...3 17 XV F80BK XV F85GD UP DOWN cam L Grease EM 30L 1 ...

Page 89: ...3 18 XV F80BK XV F85GD UP DOWN cam U Grease FL 7750 Sub tray Point of boss Point of boss ...

Page 90: ... C 326 NCB31CK 104X C CAPACITOR C 327 NEA70GM 107X E CAPACITOR C 401 NCB31CK 104X C CAPACITOR C 402 NCB31CK 104X C CAPACITOR C 405 NCB31CK 104X C CAPACITOR C 406 NCB31CK 104X C CAPACITOR C 407 NCB31CK 104X C CAPACITOR C 408 NEA70JM 226X E CAPACITOR C 409 NCB31CK 104X C CAPACITOR C 412 NCB31CK 104X C CAPACITOR C 451 NCB31CK 104X C CAPACITOR C 452 NEA71CM 476X E CAPACITOR C 453 NCB31CK 104X C CAPACI...

Page 91: ... QGA2001C2 03X W TO B CONNECTOR MAIN LOADER CN810 QGA2001C2 09X FFC FPC CONNECTOR MAIN LOADER CN901 QGA2001F2 13X CONNECTOR C M PS MAIN D 451 1SS355 X DIODE C M D 452 1SS355 X DIODE C M D 453 1SS355 X DIODE C M D 454 1SS355 X DIODE C M D 455 UDZS9 1B X Z DIODE D 456 1SS355 X DIODE C M D 614 1SS355 X DIODE C M D 615 1SS355 X DIODE C M D 801 1SS355 X DIODE C M D 802 1SS355 X DIODE C M D 803 1SS355 X...

Page 92: ...NRSA63J 102X MG RESISTOR R 350 NRSA63J 102X MG RESISTOR R 364 NRSA63J 0R0X MG RESISTOR R 403 NRSA63J 472X MG RESISTOR R 405 NRSA63J 472X MG RESISTOR R 408 NRSA63J 472X MG RESISTOR R 411 NRSA63J 472X MG RESISTOR R 412 NRSA63J 222X MG RESISTOR R 413 NRSA63J 472X MG RESISTOR R 414 NRSA63J 472X MG RESISTOR R 415 NRSA63J 472X MG RESISTOR R 416 NRSA63J 472X MG RESISTOR R 417 NRSA63J 472X MG RESISTOR R 4...

Page 93: ... 802 NRSA63J 103X MG RESISTOR R 803 NRSA63J 101X MG RESISTOR R 831 NRSA63J 222X MG RESISTOR R 832 NRSA63J 222X MG RESISTOR R 833 NRSA63J 222X MG RESISTOR R 834 NRSA63J 222X MG RESISTOR R 835 NRSA63J 431X MG RESISTOR R 836 NRSA63J 152X MG RESISTOR R 837 NRSA63J 222X MG RESISTOR R 840 NRSA63J 103X MG RESISTOR R 842 NRSA63J 561X MG RESISTOR R 843 NRSA63J 103X MG RESISTOR R 846 NRSA63J 103X MG RESISTO...

Page 94: ...F 20 10V 100MF 20 10V 1000MF 20 10V 470MF 20 10V 10MF 5 50V 100MF 20 10V 820MF 10MF 5 50V 1000MF 20 25V 470MF 20 25V 470MF 20 25V 100MF 20 25V 47MF 20 50V 100PF 10 50V 220MF 20 16V 22MF 20 16V 220MF 20 16V 2700PF 5 50V 2700PF 5 50V 47MF 20 25V 47MF 20 25V 100MF 20 16V 100MF 20 16V 100MF 20 16V 100MF 20 16V 010MF 5 50V 010MF 5 50V 680PF 5 50V 680PF 5 50V 3300PF 5 50V 3300PF 5 50V 220PF 5 50V 220PF ...

Page 95: ...STOR 27K 5 1 4W R1108 QRE141J 273Y C RESISTOR 27K 5 1 4W R1109 QRE141J 183Y C RESISTOR 18K 5 1 4W R1110 QRE141J 183Y C RESISTOR 18K 5 1 4W R1111 QRE141J 152Y C RESISTOR 1 5K 5 1 4W R1112 QRE141J 152Y C RESISTOR 1 5K 5 1 4W R1113 QRE141J 221Y C RESISTOR 220 5 1 4W R1114 QRE141J 221Y C RESISTOR 220 5 1 4W R1115 QRE141J 221Y C RESISTOR 220 5 1 4W R1116 QRE141J 221Y C RESISTOR 220 5 1 4W R1117 QRA14CF...

Page 96: ...RSA63J 181X MG RESISTOR R 845 NRSA63J 181X MG RESISTOR R 859 NRSA63J 104X MG RESISTOR R 860 NRSA63J 181X MG RESISTOR R 861 NRSA63J 181X MG RESISTOR R 862 NRSA63J 181X MG RESISTOR R 863 NRSA63J 181X MG RESISTOR R 864 NRSA63J 181X MG RESISTOR R 865 NRSA63J 181X MG RESISTOR R 866 NRSA63J 181X MG RESISTOR R 867 NRSA63J 181X MG RESISTOR R 868 NRSA63J 104X MG RESISTOR R 869 NRSA63J 104X MG RESISTOR R 87...

Page 97: ...81 GP2S28J PHOTO SENSOR IC 82 GP2S28 PHOTO SENSOR Q 81 2SC1740S RS T TRANSISTOR Q 82 2SC1740S RS T TRANSISTOR R 81 QRE141J 271Y C RESISTOR 270 5 1 4W R 82 QRE141J 123Y C RESISTOR 12K 5 1 4W R 83 QRE141J 471Y C RESISTOR 470 5 1 4W R 84 QRE141J 822Y C RESISTOR 8 2K 5 1 4W R 85 QRE141J 103Y C RESISTOR 10K 5 1 4W R 86 QRE141J 103Y C RESISTOR 10K 5 1 4W S 81 QSW0472 001 SWITCH S 82 QSW0472 001 SWITCH S...

Page 98: ...CITOR C 281 NCB31HK 223X C CAPACITOR C 282 NCB31CK 103X C CAPACITOR C 287 NCB31CK 104X C CAPACITOR CN101 QGF1012F1 30X FPC CONNECTOR PU CN110 QGF0522F1 40W FFC FPC CONNECTOR ADSC MCOM CN201 QGF1016F2 11W CONNECTOR C M SPM IC101 AN8702FH IC IC102 MM3023DN X IC IC251 BA6664FM X LSI IC271 BA5983FM X IC K 101 NQR0007 002X FERRITE BEADS K 102 NQR0007 002X FERRITE BEADS K 103 NQR0007 002X FERRITE BEADS ...

Page 99: ...3 28 XV F80BK XV F85GD P7 P6 P1 P4 P2 P5 P3 Accessories Packing materials and accessories parts list Block No M4MM Block No M5MM ...

Page 100: ...arts name Area A Accessories list Q ty Description Block No M5MM A 1 LET0189 002B INST BOOK 80C 1 LET0189 001B INST BOOK 80J 85J 1 A 2 QMPE200 183 JC POWER CORD A 1 A 3 BT 51028 1 J REGIST CARD 1 A 4 YU20333 SAFETY INST 1 A 5 BT 51015 4 J SVC CENTER LIST 80J 85J 1 A 6 QAM0375 001 COMP CORD 3P 1 A 7 QAM0223 001 PLUG CORD 1 A 8 QAM0328 001 AV CORD 3P 1 A 9 RM SXVF80J REMOCON UNIT 80C 80J 1 RM SXVF85...

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