Jupiter Avionics JA72-006 Installation And Operating Manual Download Page 6

 

Rev B 

 

Page 3 

 

JA72-006 

Glove Box with USB Charger

 

CAUTION

: The power input circuitry of the unit may be damaged if the installation does not 

conform to the wiring instructions in this manual. 

SECTION 2 – INSTALLATION 

2.1 

Introduction 

This section contains unpacking and inspection procedures, installation information, and post-installation checks. 

2.2 

Continued Airworthiness 

Maintenance of the JA72-006 is on condition only. Scheduled inspection and/or periodic maintenance of this unit is 
not required. 

2.3 

Unpacking and Inspecting Equipment 

Unpack the equipment carefully. Check for shipping damage and report any problems to the relevant carrier. Confirm 
that the Authorized Release Certificate or Certificate of Conformance is included. Complete the on-line warranty card 
from the Jupiter Avionics Corporation (JAC) website – 

www.jupiteravionics.com/warranty. 

2.3.1 

Warranty   

All products manufactured by JAC are warranted to be free of defects in workmanship or performance for 2 years 
from the date of installation by an approved JAC dealer or agency. This warranty covers the cost of all materials and 
labour to repair or replace the unit, but does not include the cost of transporting the defective unit to and from JAC or 
its designated warranty repair centre, or of removing and replacing the defective unit in the aircraft. This warranty 
does not cover failures due to abuse, misuse, accident, or unauthorized alteration or repairs. 

THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER. If the on-
line warranty card is not completed, the product will be warranted from the date of manufacture. 

Contact JAC for return authorization, and for any questions regarding this warranty and how it applies to your unit(s). 
JAC is the final arbiter concerning warranty issues.   

2.4 

Installation Procedures 

 

 

 

2.4.1 

Installation Limitations 

Those installing the JA72, on or in a specific type or class of aircraft, must determine that the aircraft installation 
conditions.  The JA72 may be installed only by following the applicable airworthiness requirements. 

2.4.2 

Cabling and Wiring 

All wire shall be selected in accordance with the original aircraft manufacturer’s maintenance instructions, or AC43.13-
1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to MIL-W-22759 as specified in 
AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel 
MIL-C-27500 shielded wire with tag ring or equivalent (for shield terminations) to make the most compact and easily 
terminated interconnect. Follow the Connector Map in Appendix A of this manual. 

 

Allow 3” from the end of the shielded wiring to the shield termination to allow the connector hood to be easily installed. 
Refer to the Interconnect drawing in Appendix A of this manual for shield termination details. Note that this unit has a 
‘clamshell’ hood that is installed after the wiring is complete. 

Summary of Contents for JA72-006

Page 1: ...ith USB Charger JA72 006 Glove Box with USB Charger Installation and Operating Manual Rev B Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Page 2: ...tribution of this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Oct 2013 Initial release Serial number 1001 and higher 2488 B Feb 2014 Change Certificati...

Page 3: ...rthiness 3 2 3 Unpacking and Inspecting Equipment 3 2 3 1 Warranty 3 2 4 Installation Procedures 3 2 4 1 Installation Limitations 3 2 4 2 Cabling and Wiring 3 2 4 3 Mechanical Installation 4 2 4 6 Post Installation Checks 4 2 5 Installation Kit 4 2 5 1 Recommended Crimp tools 4 2 6 Installation Drawings 4 SECTION 3 OPERATION 5 3 1 Introduction 5 3 2 Front Panel Connectors 5 3 2 1 USB POWER OUTPUT ...

Page 4: ...Overview The JA72 006 is painted in a baked on flat black urethane finish to resist scratches and nicks during use 1 3 Inputs and Outputs Refer to the JA72 006 connector map for the mating connector designators and contact assignments for the input and bi directional signals 1 3 1 Inputs Name Qty Type D and D 2 Charge sense POWER INPUT 1 28 Vdc power SPARE 1 Spare 1 3 2 Bi Directional Ports Name Q...

Page 5: ...ft Touch coating Faceplate 6061 T651 Aluminum with flat black urethane paint white legends Connectors 3 J1 Main One 9 pin D Sub male V5 locking J2 Audio I O One 4 pole 3 5mm jack J3 USB One USB Type A Female Mounting 4 Dzus fasteners Bonding 2 5 mΩ Installation kit part number INST JA72 1 4 3 Environmental Specifications The JA72 006 Glove Box with USB Charger has been tested to the environmental ...

Page 6: ...ue to abuse misuse accident or unauthorized alteration or repairs THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter conce...

Page 7: ... pin 1 for 28 Vdc relative to ground b Check P1 pin 6 power ground for continuity to ground less than 0 5 Ω c Check P1 pin 7 chassis ground for continuity to ground less than 0 5 Ω d Check all pins for shorts to ground or adjacent pins 2 4 6 3 Power on Checks Power up the aircraft s systems and confirm normal operation of all functions of the JA72 Refer to Section 3 Operation for specific operatio...

Page 8: ...oise and movement due to vibration The JA72 006 uses a 6 Dzus high panel height Other heights and a non USB version are available 3 2 Front Panel Connectors The JA72 006 has two front panel connectors the USB Power output and the Audio Input Output jack 3 2 1 USB POWER OUTPUT 5V 2A The Power Output is a USB Type A connector This connector is provided to supply 5 Vdc up to 2 Amps for charging cell ...

Page 9: ...nstallation Drawings A1 Introduction The drawings necessary for installation and troubleshooting of the JA72 006 Glove Box with USB Charger are in this Appendix as listed below A2 Installation Drawings DOCUMENT Rev JA72 006 Connector Map B JA72 006 Interconnect B JA72 006 Mechanical Installation A ...

Page 10: ...SSIS GROUND AUDIO RIGHT LO AUDIO LEFT LO P1 9 PIN FEMALE DMIN MATING CONNECTOR VIEW IS FROM REAR OF MATING CONNECTOR P3 USB TYPE A MALE MATING CONNECTOR 5V D D 4 3 2 1 View is from front of mating connector P2 3 POLE OR 4 POLE MALE 3 5mm MATING CONNECTOR 3rd Ring PIN 4 RESERVED 1st Ring PIN 2 AUDIO RIGHT HI 2nd Ring PIN 3 AUDIO LO TIP PIN 1 AUDIO LEFT HI View is from side of mating connector Audio...

Page 11: ...1B CHANGE 1 PARA 11 76 TO 11 78 WIRE TYPES SHOULD BE IN ACCORDANCE WITH MIL W 22759 AS DESCRIBED IN FAA AC43 13 1B CHANGE 1 PARA 11 85 AND 11 86 AND LISTED IN TABLE 11 11 OR 11 12 ALL SHIELDED CABLE SHOULD BE IN ACCORDANCE WITH MIL DTL 27500 REVISION H OR LATER CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE LENGTH NOT TO EXCEED 3 FT 0 91 M CABLE SHIELDS AT THE JA72 006 CONNECTOR PIN...

Page 12: ...FT HI STEREO PLAYER AUDIO RIGHT HI AUDIO LO P3 4 POLE MALE 3 5MM STEREO MATING CONNECTOR AUDIO LEFT AUDIO RIGHT AUDIO LO TIP 1ST RING 2ND RING RESERVED AUDIO LEFT AUDIO RIGHT AUDIO LO 3RD RING TIP 1ST RING 2ND RING JA72 006 AUDIO I O RESERVED 3RD RING J2 5V 1 P3 USB TYPE A MALE MATING CONNECTOR D 2 D 3 GROUND 4 VBUS 1 D 2 D 3 GROUND 4 20 AWG 20 AWG AUDIO CONTROLLER RESERVED P2 4 POLE FEMALE 3 5mm ...

Page 13: ...rger JA72 006 Mechanical Installation Rev A SLDDRW DOC NO 1 1 SHEET JA72 006 PART NO L00N3 DRAWING NOT TO SCALE TO JUPITER AVIONICS CORP APPROVED CHECKED TAT PREPARED N A N A MATERIAL FINISH NCAGE CODE UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES 0 5 DEG J1 5 52in MAX 140 2mm MAX 8 1mm MAX 0 32in MAX ...

Page 14: ...Rev B Page B1 JA72 006 Glove Box with USB Charger Installation and Operating Manual Appendix B Certification Documents ...

Page 15: ... Instructions for Continued Airworthiness Maintenance of the JA72 006 Glove Box with USB Charger is on condition only Refer to the JA72 006 Maintenance Manual Periodic maintenance of the JA72 006 is not required The following sample Instructions for Continued Airworthiness ICA provides assistance in preparing ICA for the Jupiter Avionics JA72 006 unit installation as part of a Type Certificate TC ...

Page 16: ... Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA72 006 Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative to Structural Fasteners JA72 006 and appropriate moun...

Page 17: ...ment to be tested to Category C4 45 C Ground Survival High Temperature 4 5 3 Equipment to be tested to Category C4 85 C Short Time Operating High Temperature 4 5 3 Equipment to be tested to Category C4 70 C Operating High Temperature 4 5 4 Equipment to be tested to Category C4 70 C In Flight Loss of Cooling 4 5 5 Equipment identified as Category X no test performed Altitude 4 6 Equipment to be tes...

Page 18: ...ns to normal 80 Voltage Operates electrically 80 to 50 Gradual reduction Operates reliably 50 to 0 Gradual reduction No fire or smoke Voltage Spike 17 0 Equipment identified as Category X no test performed Audio Frequency Susceptibility 18 0 Equipment identified as Category X no test performed Induced Signal Susceptibility 19 0 Equipment identified as Category X no test performed Radio Frequency S...

Page 19: ...on Equipment to be tested with varied load impedance from maximum rated load to 20 of maximum rated load Unit shall not exceed 12 regulation Short Circuit Equipment to be tested with output short circuited for 1 minute Following test unit will deliver rated output power for 8 hours Dielectric Strength No test performed Unit does not have isolation transformers in the design REMARKS 1 The frequenci...

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