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Rev A 

 

Page 4 

 

JA34-001 

Universal Radio Adapter

 

SECTION 2 – INSTALLATION 

2.1 

Introduction 

This section contains unpacking and inspection procedures, installation information, and post-installation checks. 

2.2 

Continued Airworthiness 

Maintenance of the JA34-001 is on condition only. Scheduled inspection and/or periodic maintenance of this unit is 
not required. 

2.3 

Unpacking and Inspecting Equipment 

Unpack the equipment carefully. Check for shipping damage and report any problems to the relevant carrier. Confirm 
that the Certificate of Conformance is included. Complete the on-line warranty card from the Jupiter Avionics 
Corporation (JAC) website – 

www.jupiteravionics.com

2.3.1 

Warranty   

This product manufactured by JAC is warranted to be free of defects in workmanship or performance for 2 years from 
the date of installation by an approved JAC dealer or agency. This warranty covers the cost of all materials and labour 
to repair or replace the unit, but does not include the cost of transporting the defective unit to and from JAC or its 
designated warranty repair centre, or of removing and replacing the defective unit in the aircraft. This warranty does 
not cover failures due to abuse, misuse, accident, or unauthorized alteration or repairs. 

THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER. If the on-
line warranty card is not completed, the product will be warranted from the date of manufacture. 

Contact JAC for return authorization, and for any questions regarding this warranty and how it applies to your unit(s). 
JAC is the final arbiter concerning warranty issues.   

2.4 

Installation Procedures 

WARNING

: Loud noise can cause hearing damage. Set the headset volume to minimum before 

conducting tests, and slowly increase the volume to a comfortable listening level. 

 

CAUTION

: The power input circuitry of the unit may be damaged if the installation does not conform 

to the wiring instructions in this manual. 

2.4.1 

Cabling and Wiring 

All wire shall be selected in accordance with the original aircraft manufacturer’s maintenance instructions, or AC43.13-
1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to MIL-W-22759 as specified in 
AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel 
MIL-C-27500 shielded wire with tag ring or equivalent (for shield terminations) to make the most compact and easily 
terminated interconnect. Follow the Connector Map in Appendix A of this manual. 

 

Allow 3” from the end of the shielded wiring to the shield termination to allow the connector hood to be easily installed. 
Refer to the Interconnect drawing in Appendix A of this manual for shield termination details. Note that this unit has a 
‘clamshell’ hood that is installed after the wiring is complete. 

Maintain wire segregation and route wiring in accordance with the original aircraft manufacturer’s maintenance 
instructions. 

Summary of Contents for JA34-001

Page 1: ...001 Universal Radio Adapter Installation and Operating Manual Rev A Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 778 478 2232 Toll Free 855 478 2232 www jupiteravionics com ...

Page 2: ...anual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Nov 2014 Initial release Serial number 1001 and higher 2628 Prepared MPB Checked Approved IMPORTANT Informat...

Page 3: ...2 4 3 Post Installation Checks 5 2 5 System Operation 5 2 5 1 Configuration Operation 5 2 5 2 Receive Operation 5 2 5 3 Sidetone Operation 5 2 5 4 Relay Operation 6 2 5 5 Microphone Operation 6 2 6 Adjustments and Configuration using ProCS 6 2 6 1 ProCS Setup 6 2 6 2 Configurable Settings 6 2 6 3 JA34 001 Settings 6 2 6 4 Aircraft Audio Systems List 8 2 6 5 Non Aircraft Radios List 8 2 6 6 Other C...

Page 4: ...sy field upgrades All internal settings are quickly adjusted using the proprietary ProCS Product Configuration Software Two Configuration ports are provided for configuration loading one is beside the main connector and one is on the back of the unit All audio outputs are balanced The JA34 001 provides relay contact keying artificial sidetone generation and microphone voltage biasing 1 3 Inputs an...

Page 5: ...300 to 6000 Hz Microphone audio output audio frequency response 3dB from 300 to 6000 Hz Distortion Characteristics Audio output distortion at rated power 10 Input Impedance Microphone input impedance 150 Ω 10 Receive Audio input impedance 600 Ω 10 Output Load Receive load 600 Ω 10 Microphone load 150 Ohm mode 150 Ω 10 Microphone load 8 Ohm mode 8 Ω 20 Input to Input Crosstalk Level Input to Input ...

Page 6: ...th 2 61 in 66 3 mm maximum Width 4 52 in 114 8 mm maximum Weight 0 38 lb 0 17 kg maximum Material brushed aluminum with conversion coating Connectors 3 J2 J3 Two 4 pole 3 5mm jack J1 One 25 pin D Sub male V5 locking Mounting 4 x 10 32 fasteners Bonding 2 5 mΩ Installation kit part number INST JA34 1 4 3 Flammability of Materials The JA34 001 complies with the requirements of RTCA DO 160G Sec 26 3 ...

Page 7: ...mpleted the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter concerning warranty issues 2 4 Installation Procedures WARNING Loud noise can cause hearing damage Set the headset volume to minimum before conducting tests and slowly increase the volume to ...

Page 8: ... power on checks are performed Refer to section 2 5 2 4 3 3 Power on Checks Power up the aircraft s systems and confirm normal operation of all functions of the JA34 001 see section 2 4 5 a Begin with only the pilot s headset attached Confirm radio operation for both receive and transmit Check the radio selection and inputs Do not proceed until the radios are functioning correctly b Unusual buzzes...

Page 9: ...g arrangement for connecting the JA34 001 to a computer to allow configuration using ProCS 2 6 2 Configurable Settings A standard unit is shipped from the factory with all internal adjustments configured to the default levels shown in bold on the JA34 001 Settings page At installation it may be desirable to change some of these settings to suit the local operating environment The Aircraft Audio Se...

Page 10: ...rom 1 50 to 10 00 Vrms Default 7 75 Vrms Artificial Sidetone The Artificial Sidetone may be selected as On or Off When selected ON the level of the MIC INPUT sidetone may be adjusted from 35 to 0 dB Default 10 dB When Off the level is 35 dB Mic Bias The MIC Bias may be On or Off Default On Mic Output The level of the MIC OUTPUT signal may be adjusted from 0 010 to 0 625 Vrms Default 0 625 Vrms Mic...

Page 11: ... Non Aircraft Radios and the configuration information that will be added to the JA34 001 Settings page The list is similar to the Aircraft Audio Systems list and new radios can be added in the same way 2 6 6 Other Configuration Features In the JA34 001 Product Information Window the model number serial number and check sum of the JA34 001 Universal Radio Adapter can be viewed 2 7 Installation Kit...

Page 12: ...apter SECTION 3 OPERATION 3 1 Introduction The JA34 B001 Universal Radio Adapter allows the aircraft audio management system access to a non aviation radio 3 2 Operation The JA34 001 is a remote mount unit and has no user accessible controls ...

Page 13: ...tion Drawings A1 Introduction The drawings necessary for installation and troubleshooting of the JA34 001 Universal Radio Adapter are in this Appendix as listed below A2 Installation Drawings DOCUMENT Rev JA34 001 Connector Map A JA34 001 Interconnect A JA34 001 Mechanical Installation C ...

Page 14: ...MIN MATING CONNECTOR VIEW IS FROM REAR OF MATING CONNECTOR 6 7 8 19 20 18 OUTPUT GROUND MIC OUTPUT HI RECEIVE INPUT HI RELAY KEY INPUT MIC OUTPUT LO RECEIVE INPUT LO OUTPUT GROUND 9 10 22 11 12 13 24 25 23 RELAY N O 1 JUMPER RELAY COMMON 1 RELAY N O 2 RELAY COMMON 2 OUTPUT GROUND RELAY N C 1 OUTPUT GROUND RELAY N C 2 JUMPER 21 P2 P3 4 POLE MALE 3 5MM STEREO TIP TX DATA 1ST RING RX DATA 2ND RING GR...

Page 15: ...in accordance with MIL W 22759 as described in FAA AC43 13 1B change 1 para 11 85 and 11 86 and listed in table 11 11 or 11 12 All shielded cable should be in accordance with MIL DTL 27500 Revision H or later Jumper for a ground to key radio Jumper for a floating contact closure Input Outputs are transformer coupled Balanced LO wires require one termination to ground usually at the source Connecti...

Page 16: ...OUTPUT HI RECEIVE OUTPUT LO 4 17 RX AUDIO IN RX AUDIO LO MIC OUTPUT HI MIC OUTPUT LO 5 18 RECEIVE INPUT HI RECEIVE INPUT LO 6 19 RELAY KEY INPUT MIC KEYLINE 7 MIC AUDIO HI MIC AUDIO LO MOBILE TRANSCEIVER RX AUDIO OUT RX AUDIO LO RELAY N O 1 KEYLINE 9 RELAY COMMON 1 KEYLINE RETURN 10 RELAY N C 1 22 11 12 24 OUTPUT GROUND 23 JUMPER 25 JUMPER 13 OUTPUT GROUND 8 OUTPUT GROUND 21 OUTPUT GROUND 20 28 VD...

Page 17: ...erconnect JA34 001 3 3 JA34 001 Interconnect Rev A dwg TAT PART OF CONFIGURATION CABLE CAB USB 0006 or JA99 001 JA34 001 CONFIGURATION CONNECTOR 4 POLE MALE 3 5MM STEREO MATING CONNECTOR CONFIGURATION CONNECTOR J2 or J3 CONFIG DATA TO JAxx CONFIG DATA FROM JAxx GROUND MODE SELECT CONFIG DATA TO JA34 CONFIG DATA FROM JA34 GROUND 3RD RING TIP 1ST RING 2ND RING MODE SELECT CONFIG AUDIO JAC DS 11 05 1...

Page 18: ...NICS CORP 1 1 JUPITER AVIONICS TEMPLATE SOLIDWORKS PORTRAIT SIZEA REVB DRWDOT TITLE 0 5 DEG Universal Radio Adapter JA34 001 Mechanical Installation Rev C SLDDRW DOC NO UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES CONFIDENTIAL PROPRIETARY DRAWING NOT TO SCALE 3 52in MAX 89 4mm MAX 1 27in MAX 32 3mm MA...

Page 19: ...Rev A Page B1 JA34 001 Universal Radio Adapter Installation Manual Appendix B Installation Documents ...

Page 20: ...1 Universal Radio Adapter is on condition only Refer to the JA34 001 Maintenance Manual Periodic maintenance of the JA34 001 is not required The following sample Instructions for Continued Airworthiness ICA provides assistance in preparing ICA for the Jupiter Avionics JA34 001 unit installation as part of a Type Certificate TC or Supplemental Type Certificate STC project to comply with CAR STD AWM...

Page 21: ... the JA34 001 Installation Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA34 001 Installation Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatments N A 11 Data Relative to Structural Fasteners JA34 001 and appr...

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