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JA10-070 Audio Controller - Ten Transceiver with RX Volume Control

Installation and Operating Manual

Rev A

Page 10

2.5.3.3

JA10-070

Radios

The Radio Assignments window is used to define the

radios for the transceivers, receivers and Cockpit

Voice Recorder.

Refer to the ProCS™ manual for full information on

radio selection.

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Summary of Contents for JA10-070

Page 1: ...ontroller Ten Transceiver with RX Volume Control Installation and Operating Manual Rev A Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Page 2: ...orized commercial distribution of this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Sep 2020 Initial release Serial number 1001 and higher 5666 Prepared...

Page 3: ...ing 6 2 4 3 Mechanical Installation 7 2 4 4 In Line PTT Cordsets 7 2 4 5 Legend Replacement 7 2 4 6 Post Installation Checks 7 2 5 Adjustments and Configuration using ProCS 8 2 5 1 Configuration Cabling Requirements 8 2 5 2 ProCS Setup 8 2 5 3 Configurable Settings 8 2 5 4 Other Configuration Features 15 2 6 Installation Kit 16 2 6 1 Recommended Crimp Tools 16 2 7 Installation Drawings 16 2 7 1 Ge...

Page 4: ...Music Operation 21 3 4 USER 2 Normal Operation Mode 22 3 5 USER 3 to 8 Normal Operation Mode 22 3 5 1 Receive Audio 22 3 5 2 Direct Audio 22 3 5 3 Transmitting Transmit Operation 22 3 5 4 ICS Operation 22 3 5 5 ICS Isolation 22 3 5 6 Music Operation 22 3 6 Emergency Operation Mode 22 3 6 1 Auto Emergency Mode 22 3 6 2 Selected Emergency Mode 23 Appendix A Installation Drawings A1 A1 Introduction A...

Page 5: ...ings via the front panel music configuration connector To facilitate future customizations and certification neither software nor complex electronic hardware is used in the JA10 070 design 1 2 Features Overview Numerous input and output levels are adjustable using the configuration application ProCS Product Configuration Software by writing to the configuration connectors using a configuration cab...

Page 6: ...R 1 MUSIC LEFT RIGHT 4 Audio signal USER 1 to 4 TX PTT 4 Control signal active low USER 2 CONTROL DATA to JA10 1 Data signal USER 2 MUSIC LEFT RIGHT HI LO 2 Audio signal USER 2 NORM MODE SELECT 1 Control signal active low USER 2 RESET INPUT 1 Control signal momentary active low 1 3 2 Outputs Name Qty Type 10 Audio signal 10 Control signal active low 2 Data signal 2 Audio signal 2 Audio signal 8 Au...

Page 7: ...ne rated output in emergency mode or with power input 15 Vdc 2 10 Vrms 20 Low Impedance phone rated output in emergency mode or with power input 15 Vdc 2 10 Vrms 20 High Impedance phone rated output power with MUSIC input 6 14 Vrms 10 COM MIC rated output 250 mVrms 10 CVR rated output 500 mVrms 10 CVR rated output with input as MUSIC 0 250 Vrms 10 CVR rated output with input as USER MIC 1 00 Vrms ...

Page 8: ...pe Normal differential CVR HI LO output circuitry type Emergency single ended High Impedance Microphone inputs designed for MIC type amplified dynamic electret Low Impedance Microphone inputs designed for MIC type dynamic Microphone inputs bias voltage 12 Vdc 10 Microphone inputs circuitry type single ended MUSIC LEFT RIGHT HI LO audio input circuitry type differential FRONT MUSIC LEFT RIGHT audio...

Page 9: ...reo jack 4 Dzus fasteners 2 5 mΩ INST JA10 1 4 3 Flammability of Materials The JA10 070 complies with the requirements of RTCA DO 160G Sec 26 3 3 Flammability through equivalent flammability testing of materials and the Small Parts Exemption 1 4 4 Configuration Connector The JA10 070 configuration connector communication standard for CONFIG DATA TO JA10 data input signal and CONFIG DATA FROM JA10 ...

Page 10: ...S WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter concerning warranty issues 2 4 Installation Procedures WARNING Loud noise ...

Page 11: ...70 illuminated legends are field replaceable For further information refer to the Legend Replacement document in Appendix A of this manual 2 4 6 Post Installation Checks 2 4 6 1 Voltage Resistance checks Do not attach this unit until the following conditions are met a Check P1 pin 62 chassis ground for continuity to ground less than 0 5 Ω b Check P2 pin 22 for 28 Vdc relative to ground c Check P2 ...

Page 12: ... For configuration requirements see section 2 5 1 For full information on the configuration process and for installation of ProCS on your computer refer to the ProCS manual on the Jupiter Avionics website www jupiteravionics com productsoftware 2 5 1 Configuration Cabling Requirements To configure the JA10 070 it is necessary to load the Product Configuration Software ProCS onto a Windows based co...

Page 13: ...ge 9 2 5 3 1 Front Panel Switches The Front Panel Switches window is used to specify the text for each legend Note The legends support four character maximum names thus COM 10 will be represented as CM10 2 5 3 2 Virtual Front Panel Test purposes only Note The Virtual Front Panel window is used during testing ...

Page 14: ...ontrol Installation and Operating Manual Rev A Page 10 2 5 3 3 JA10 070 Radios The Radio Assignments window is used to define the radios for the transceivers receivers and Cockpit Voice Recorder Refer to the ProCS manual for full information on radio selection ...

Page 15: ...justed from 58 to 12 dB of rated input level Default 25 dB The receive and Direct Audio input level of each of COM 1 9 AUX NAV 1 4 and DIRECT 1 4 inputs can be adjusted from 1 to 10 Vrms Default 7 75 The USER1 USER2 Receiver Composite Output levels can be adjusted from 0 25 to 2 50 Vrms Default 1 00 Vrms The USER1 USER2 DIR RX Volume can be adjusted from 1 00 to 10 00 Vrms Default 7 75 Vrms ...

Page 16: ...f the rated phone Level Default 6 dB The Artificial Sidetone Level output on the phones audio can be adjusted from 40 to 0 dB Default 6 dB The level of each of the ten Transceiver MIC output signals can be adjusted from 0 010 to 1 000 Vrms Default 0 250 Vrms Any or all of the COM 7 to COM 10 AUX radios can be selected as Duplex Refer to section 3 3 4 Artificial Sidetone Enable can be selected for ...

Page 17: ... be configured to allow USER 1 ICS Isolate USER 2 ICS Isolate or Crew USER 1 and USER 2 ICS Isolate 2 5 3 9 JA10 070 Audio Muting During Transmit When the Mute RX Audio check box is checked the Receive Audio is muted during transmit Default unchecked When the Mute ICS Audio check box is checked the ICS Audio is muted during transmit Default unchecked The Mute Music Audio check box is checked and M...

Page 18: ...f the Cockpit Voice Recorder audio for each USER may be adjusted from 0 01 to 1 Vrms Default 0 50 Vrms The music output level of the two Music input signals to the Phones audio can be adjusted from 40 to 0 dB of rated phone level Default 0 dB The attenuation level during muting of the music signal can be adjusted from 40 to 0 dB Default 40 dB The music input level cannot be adjusted ...

Page 19: ...fault 0 The quantity of external loads for a type 2 intercom tie line can be selected from 0 to 7 Default 0 2 5 3 13 JA10 070 VOX 2 5 3 14 JA10 070 Connector Maps The Connector Maps section is used to generate custom Connector Maps and Interconnects for use by the installing agency 2 5 4 Other Configuration Features In the JA10 070 Product Information Window the model number serial number MOD stat...

Page 20: ...Diameter Hardware Tag Ring CON 5500 0375 2 0 625 Inside Diameter Hardware Tag Ring CON 5500 0625 2 1 Inside Diameter Heat Shrink Tube WIR HTSK 1000 1 3 4 Inside Diameter Black Heat Shrink Tube WIR HTSK 0750 2 6 1 Recommended Crimp Tools Standard D Sub Crimp Tool Chart Tool Type Hand crimping tool Positioner Insertion extractor tool POSITRONIC 9507 0 0 0 9502 5 0 0 4711 2 0 0 DANIELS AFM 8 K13 1 91...

Page 21: ...The legends and deadfront annunciator may be ordered with custom markings The controls will be referred to by the default legend and annunciator names as shown below 1 Transceiver RX audio select switches TX select annunciators and associated legends 2 Individual RX volume controls 3 Receiver audio select switches and associated legends 4 Receive master volume control 5 EMER legend 6 Transmit and ...

Page 22: ...ree position centre off toggle switches When the switch is set to the up or down position towards a legend audio from the selected receiver is routed to the phones The legends may be ordered with custom markings to match aircraft radio nomenclature Default NAV1 NAV2 ADF1 and ADF2 4 Master Receive Volume Control This is a rotary knob that adjusts the phones volume of all receive audio from minimum ...

Page 23: ...ne to the corresponding transmit select annunciators transceiver switches and legends Default COM1 through COM9 and AUX Position one the furthest counter clockwise position selects Emergency mode EMER To select emergency mode the control must be pulled and turned to the EMER position When in the EMER position all transmit select annunciators are unlit 7 Music Configuration Connector io This connec...

Page 24: ...en the front panel TX selector 6 is in any of the COM 1 through COM 9 or AUX positions not EMER and suitable electrical power is supplied to the unit and the optional control panel has the EMER NORM switch in the NORM position 3 3 1 Panel Lighting The legends and annunciators will be illuminated when appropriate and dim through the aircraft lighting buss 3 3 2 Receiving When the JA10 070 receives ...

Page 25: ...e audio input on the ICS TIE from other audio controllers The ICS audio is output on the phones of each user The ICS audio is muted during transmit The ICS audio level at the phones is controlled by the ICS volume control 9 3 3 7 ICS Isolate Operation The JA10 070 can be connected to an external ICS ISOLATE switch that will isolate the USER 1 and or USER 2 from the USER 3 to 8 ICS audio Note The J...

Page 26: ...red by ProCS 3 5 5 ICS Isolation USER 3 to 8 when ICS Isolation mode is active will hear the intercom audio from either only USER 1 3 to 8 or only USER 2 to 8 or only USER 3 to 8 as configured by ProCS 3 5 6 Music Operation USER 3 to 8 will hear the music audio as via either the USER 1 or USER 2 music inputs as configured by ProCS 3 6 Emergency Operation Mode The JA10 070 is in emergency mode when...

Page 27: ... receive DIRECT 1 to 4 and MESSAGE audio is routed to the USER 1 PHONES and the USER 1 CVR The USER 1 MIC and USER 1 TX PTT are connected to the COM 1 transceiver USER 1 is disconnected from the ICS In Selected Emergency Mode the sum of the COM 2 receive NAV 2 receive DIRECT 1 to 4 and MESSAGE audio is routed to the USER 2 PHONES and USER 2 CVR The USER 2 MIC and USER 2 TX PTT are connected to the...

Page 28: ...troller Ten Transceiver with RX Volume Control are in this Appendix as listed below Note A fully customized set of Connector Maps and Interconnects can be created using the ProCS software Refer to the ProCS manual for further information A2 Installation Drawings DOCUMENT Rev JA10 070 Connector Map A JA10 070 Interconnect B JA10 070 Mechanical Installation A JA10 070 Equipment Block Diagram A Refer...

Page 29: ... USER 8 PHONES HI NAV 4 RX LO NAV 4 RX HI COM 9 RX HI USER 7 PHONES HI COM 8 RX HI USER 6 PHONES HI COM 7 RX HI USER 5 PHONES HI NAV 3 RX LO COM 6 RX HI USER 4 PHONES HI NAV 3 RX HI COM 5 RX HI USER 3 PHONES HI P1 NAV 2 RX LO 1 5 COM 4 RX HI USER 2 PHONES HI NAV 2 RX HI COM 3 RX HI USER 2 CVR HI NAV 1 RX LO COM 2 RX HI USER 1 PHONES HI NAV 1 RX HI COM 1 RX HI DIRECT 1 LO USER 1 CVR HI USER 8 PHONE...

Page 30: ...0 MIC LO COM 9 MIC LO ICS TIE HI COM 8 MIC LO COM 7 MIC LO COM 9 PTT USER 8 ICS PTT COM 8 PTT USER 7 ICS PTT COM 7 PTT USER 6 ICS PTT COM 6 MIC LO COM 6 PTT USER 5 ICS PTT COM 5 MIC LO COM 5 PTT USER 4 ICS PTT P2 COM 4 MIC LO 2 5 COM 4 PTT USER 3 ICS PTT COM 3 MIC LO COM 3 PTT USER 2 ICS PTT COM 2 MIC LO COM 2 PTT COM 1 MIC LO USER 1 ICS PTT COM 1 PTT POWER GROUND USER 1 TX PTT USER 4 TX PTT COM 1...

Page 31: ...r USER 2 CONTROL DATA FROM JA10 ICS ISOLATE MODE USER 2 MUSIC RIGHT HI USER 2 MUSIC LEFT HI USER 2 POWER GROUND USER 2 POWER OUTPUT SPARE 6 SPARE 5 USER 2 RX MUTE JA10 070 Connector Map Rev A USER 1 RX MUTE CONFIG MODE SELECT 3 5 USER 1 MUSIC AND CONFIG COMMON USER 1 MUSIC RIGHT CONFIG DATA FROM JA10 USER 1 MUSIC LEFT CONFIG DATA TO JA10 USER 2 MUSIC RIGHT LO SPARE 4 USER 2 MUSIC LEFT LO USER 1 TX...

Page 32: ...KED L00N3 NCAGE CODE PART NO SHEET DOC NO MATING CONECTOR CHASSIS GROUND CONNECTOR 4 RING TERMINAL JA10 070 Connector Map Rev A KV JA10 070 4 5 CHASSIS GROUND CONNECTOR Audio Controller Ten Transceiver with RX Volume Control P4 P4 Chassis Ground Connector JAC SRM 09 30 20 JAC KDV 09 30 20 ...

Page 33: ... AUDIO ACCEPTS THE FOLLOWING PLUG FORMATS JA99 CONFIGURATION CABLE MATING PLUG NAMES UNIT SIGNAL NAMES CONFIG COMMON USER 1 MUSIC RIGHT CONFIG DATA FROM JA10 5 5 USER 1 MUSIC LEFT CONFIG DATA TO JA10 JA10 070 Connector Map Rev A JA10 070 KV CONFIG MODE SELECT Audio Controller Ten Transceiver with RX Volume Control P5 Audio Configuration Connector P5 MUSIC CONFIGURATION CONNECTOR JAC SRM 09 30 20 J...

Page 34: ...R EQUIVALENT CONNECTOR PIN FUNCTION MAY BE CONFIGURED AS a RESET OUTPUT PIN OUTPUTS A MOMENTARY GROUND WHEN USER 2 CONTROL DATA TO AUDIO IS INVALID OUTPUT IS OPEN COLLECTOR b RESET INPUT PIN RESETS USER 2 CONTROL CIRCUIT WHEN PIN IS GROUNDED MOMENTARILY IF NOT CONNECTED TO JCP CONTROL PANEL GROUND PIN FOR NORMAL OPERATION OR LEAVE UNCONNECTED FOR EMERGENCY OPERATION TX ACTIVE PIN OUTPUTS A GROUND ...

Page 35: ...O COM 6 6 28 COM 9 RX HI COM 9 RX LO RX LO COM 9 9 31 COM 10 RX HI COM 10 RX LO RX LO COM 10 10 32 NAV 1 RX HI NAV 1 RX LO RX LO NAV 1 44 45 NAV 2 RX HI NAV 2 RX LO RX LO NAV 2 46 47 NAV 3 RX HI NAV 3 RX LO RX LO NAV 3 48 49 NAV 4 RX HI NAV 4 RX LO RX LO NAV 4 50 51 DIRECT 1 HI DIRECT 1 LO HI LO 22 43 DIRECT 2 HI DIRECT 2 LO HI LO 52 53 DIRECT 3 HI DIRECT 3 LO HI LO 58 59 LIGHTS INPUT 21 RECEIVE C...

Page 36: ...MIC LO COM 8 30 51 COM 8 KEY 8 KEY COM 9 MIC HI COM 9 MIC LO MIC LO COM 9 31 52 COM 9 KEY 9 KEY COM 10 MIC HI COM 10 MIC LO MIC LO COM 10 32 53 COM 10 KEY 10 KEY 28 VDC POWER AIRFRAME GROUND 2A 22 AWG 22 AWG 43 POWER GROUND 3 23 COM 1 MIC HI RECEIVE CONNECTOR P O J1 P O P1 62 PIN FEMALE DMIN MATING CONNECTOR JA10 070 USER 1 RX COMP HI USER 1 RX COMP LO HI LO 54 55 USER 1 RX COMP USER 2 RX COMP HI ...

Page 37: ...ER 1 ICS PTT USER 2 ICS PTT 13 USER 2 ICS PTT USER 3 ICS PTT 14 USER 3 ICS PTT USER 4 ICS PTT 15 USER 4 ICS PTT USER 5 ICS PTT 16 USER 5 ICS PTT USER 6 ICS PTT 17 USER 6 ICS PTT USER 7 ICS PTT 18 USER 7 ICS PTT USER 8 ICS PTT 19 USER 8 ICS PTT 3 60 39 USER 6 MIC LO USER 6 MIC HI USER 6 HEADSET JACK LO MIC 59 38 USER 5 MIC LO USER 5 MIC HI USER 5 HEADSET JACK LO MIC 58 37 USER 4 MIC LO USER 4 MIC H...

Page 38: ... 4 13 5 6 7 8 1 9 12 USER 2 AUDIO MUTE USER 2 RECEIVE ICS ISOLATE 2 11 CALL ACTIVE ICS CALL 10 CHASSIS GROUND 7 MUSIC LEFT MUSIC RIGHT N C PART OF CONFIGURATION CABLE CAB USB 0006 or JA99 001 MUSIC CONFIGURATION CONNECTOR FOUR POLE MALE 3 5MM STEREO MATING CONNECTOR J5 CONFIG DATA TO JAxx CONFIG DATA FROM JAxx GROUND CONFIG MODE SELECT USER 1 MUSIC LEFT CONFIG DATA TO JA10 USER 1 MUSIC RIGHT CONFI...

Page 39: ...LO ICS TIE 20 21 TRANSMIT CONNECTOR OPTION MULTIPLE AUDIO CONTROLLER HI LO ICS TIE HI LO ICS TIE 2ND AUDIO CONTROLLER 3RD AUDIO CONTROLLER 4TH AUDIO CONTROLLER UP TO THREE WITH A TYPE 1 ICS TIE LINE UP TO SEVEN WITH A TYPE 2 ICS TIE LINE P O J2 P O P2 50 PIN FEMALE DMIN MATING CONNECTOR JA10 070 JA10 070 2 3 AIRFRAME GROUND USER 1 PHONES HI USER 1 PHONES LO PHN LO USER 1 12 34 OPTION LOW RPM TACH ...

Page 40: ... USER 2 CONTROL CONNECTOR P O J3 P O P3 26 PIN FEMALE DMIN MATING CONNECTOR JA10 070 USER 2 CONTROL DATA FROM JRAC2 USER 2 CONTROL DATA TO JRAC2 19 20 USER 2 NORM MODE SELECT 21 USER 2 RESET INPUT 23 16 17 USER 2 MUSIC LEFT LO 25 26 USER 2 POWER OUTPUT 14 USER 2 POWER GROUND OUTPUT 15 USER 2 MUSIC LEFT HI USER 2 MUSIC RIGHT LO USER 2 MUSIC RIGHT HI RX TX MULTI FUNCTION DISPLAY EMERGENCY NORMAL 5 R...

Page 41: ...ATERIAL N A TITLE N A PREPARED PART NO TAT CHECKED JA10 070 APPROVED TO JUPITER AVIONICS CORP SHEET Audio Controller Ten Transceiver with RX Volume 0 5 DEG Control JA10 070 Mechanical Installation Rev A SLDDRW DOC NO 1 1 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES CONFIDENTIAL PROPRIETARY DRAWING NOT...

Page 42: ...AV 1 NAV 2 NAV 3 NAV 4 DIR 1 DIR 2 DIR 3 DIR 4 RX AUDIO RX AUDIO TX AUDIO TX PTT MUSIC DIRECT AUDIO USER 1 RX COMP OUT COCKPIT USER 2 RX COMP OUT USER 1 PHONE MICROPHONE TX PTT ICS PTT USER 2 PHONE MICROPHONE TX PTT ICS PTT USER 3 8 PHONES MICROPHONE USER 1 CVR CVR USER 2 CVR ICS PTT USER 3 4 TX PTT ICS ISOLATE USER 8 USER 1 2 RX MUTE COM 7 COM 8 COM 9 COM 10 USER 1 MUSIC USER 2 MUSIC OTHER AUDIO ...

Page 43: ... customization and allows the same units to be used in multiple different configurations with only minimal changes The internal circuitry ensures that although the legends are individually illuminated the illumination is consistent and uniform throughout all legends and never needs to be balanced This means that if it is a requirement to change the labelling due to damage or for a different projec...

Page 44: ...Rev A Page B1 JA10 070 Audio Controller Ten Transceiver with RX Volume Control Installation and Operating Manual Appendix B Certification Documents ...

Page 45: ...ed Compass compensation checked and found to conform to applicable regulations B2 Instructions for Continued Airworthiness Maintenance of the JA10 070 Audio Controller Ten Transceiver with RX Volume Control is on condition only Refer to the JA10 070 Maintenance Manual Periodic maintenance of the JA10 070 is not required The following sample Instructions for Continued Airworthiness ICA provides ass...

Page 46: ...nd Replacement Information Refer to Section 2 of this manual the JA10 070 Installation and Operating Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA10 070 Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application...

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