Jupiter Avionics JA10-001 Installation And Operating Manual Download Page 20

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JA10-001 Audio Controller - Ten Transceiver

Installation and Operating Manual

Rev A

Page 16

2.6

Installation Kit

The kit required to install this unit is not included with the unit.

The installation kit (Part # INST-JA10) consists of the following:

Quantity

Description

JA10-001

Machined 22 AWG - Mil Spec, D-Submin - Crimp Socket

CON-3320-0354

62 pin D-sub connector with hood and crimp sockets,

CON-3430-0062

26 pin, D-Subminiature - High Density - Crimp Socket Housing

CON-3470-0026

62 pin D-Subminiature - High Density - Crimp Socket Housing

CON-3470-0062

D-Sub 4-40 , Hardware - Jack Screws

CON-5150-0440

15 Pin Clamshell, Hardware - Plastic D-Sub Hoods

CON-5300-0115

37 Pin Clamshell, Hardware - Plastic D-Sub Hoods

CON-5300-0137

0.375" Inside Diameter, Hardware - Tag Ring

CON-5500-0375

0.625" Inside Diameter, Hardware - Tag Ring

CON-5500-0625

1" Inside Diameter, Heat Shrink Tube

WIR-HTSK-1000

3/4" Inside Diameter - Black, Heat Shrink Tube

WIR-HTSK-0750

2.6.1

Recommended Crimp Tools

Standard D-Sub Crimp Tool Chart

Tool Type

Hand crimping tool

Positioner

Insertion/extractor tool

POSITRONIC

9507-0-0-0

9502-5-0-0

4711-2-0-0

DANIELS

AFM 8

K13-1

91067-2

MIL-SPEC

M22520/2-01

M22520/2-08

M81969/1-02

2.7

Installation Drawings

The drawings and documents required for Installation can be found in

Appendix A

of this manual.

2.7.1

Generation of Custom Drawings

The interconnects and connector maps in Appendix A of this manual are generic drawings based on the standard

version of the JA10-001. However, if a unit has been configured using ProCS™ software to change switch legends or

lighting voltages, the software can be used to generate fully customized interconnects and connector maps for use by

the installer.

Summary of Contents for JA10-001

Page 1: ...001 Audio Controller Ten Transceiver Installation and Operating Manual Rev A Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel 1 778 478 2232 Toll Free 1 855 478 2232 www jupiteravionics com ...

Page 2: ...ercial distribution of this manual is strictly prohibited Except as described above no part of this manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without the express prior written consent of JAC RECORD OF REVISIONS Revision Rev Date Description ECR A Dec 2018 Initial release Serial number 1001 and higher 2451 Prepared MPB Checke...

Page 3: ...stallation Checks 7 2 5 Adjustments and Configuration using ProCS 8 2 5 1 Configuration Cabling Requirements 8 2 5 2 ProCS Setup 8 2 5 3 Configurable Settings 8 2 5 4 Other Configuration Features 15 2 6 Installation Kit 16 2 6 1 Recommended Crimp Tools 16 2 7 Installation Drawings 16 2 7 1 Generation of Custom Drawings 16 SECTION 3 OPERATION 17 3 1 Introduction 17 3 2 USER 1 Front Panel Controls 1...

Page 4: ...io 22 3 5 3 Transmitting Transmit Operation 22 3 5 4 ICS Operation 22 3 5 5 ICS Isolation 22 3 5 6 Music Operation 22 3 6 Emergency Operation Mode 22 3 6 1 Auto Emergency Mode 22 3 6 2 Selected Emergency Mode 23 Appendix A Installation Drawings A1 A1 Introduction A1 A2 Installation Drawings A1 Appendix B Certification Documents B1 B1 Airworthiness Approval B2 B2 Instructions for Continued Airworth...

Page 5: ...ttings via the front panel music configuration connector To facilitate future customizations and certification neither software nor complex electronic hardware are used in the JA10 001 design 1 2 Features Overview Numerous input and output levels are adjustable using the configuration application ProCS Product Configuration Software by writing to the configuration connectors using a configuration ...

Page 6: ...TE 2 Control signal active low USER 1 MUSIC LEFT RIGHT 4 Audio signal USER 1 to 4 TX PTT 4 Control signal active low USER 2 CONTROL DATA to JA10 1 Data signal USER 2 MUSIC LEFT RIGHT HI LO 2 Audio signal USER 2 NORM MODE SELECT 1 Control signal active low USER 2 RESET INPUT 1 Control signal momentary active low 1 3 2 Outputs Name Qty Type COM 1 to 10 MIC HI LO 10 Audio signal COM 1 to 10 PTT 10 Co...

Page 7: ...gency mode or with power input 15 Vdc 2 10 Vrms 20 Low Impedance phone rated output in emergency mode or with power input 15 Vdc 2 10 Vrms 20 High Impedance phone rated output power with MUSIC input 6 14 Vrms 10 COM MIC rated output 250 mVrms 10 CVR rated output 500 mVrms 10 CVR rated output with input as MUSIC 0 250 Vrms 10 CVR rated output with input as USER MIC 1 00 Vrms 10 CVR rated output in ...

Page 8: ...se Level without Signal Noise level below the rated output 60 dB Low impedance Mic Noise level below the rated output 40 dB 1 4 1 2 Audio Performance Other CVR HI LO output circuitry type Normal differential CVR HI LO output circuitry type Emergency single ended High Impedance Microphone inputs designed for MIC type amplified dynamic electret Low Impedance Microphone inputs designed for MIC type d...

Page 9: ...ub male J2 One 62 pin D Sub male J3 One 26 pin D Sub male J4 One 4 40 0 5 in max stud J5 One 4 pole 3 5mm stereo jack Mounting 4 Dzus fasteners Bonding 2 5 mΩ Installation kit part number INST JA10 1 4 3 Flammability of Materials The JA10 001 complies with the requirements of RTCA DO 160G Sec 26 3 3 Flammability through equivalent flammability testing of materials and the Small Parts Exemption 1 4...

Page 10: ...TY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER If the on line warranty card is not completed the product will be warranted from the date of manufacture Contact JAC for return authorization and for any questions regarding this warranty and how it applies to your unit s JAC is the final arbiter concerning warranty issues 2 4 Installation Procedures WARNING Loud noise can caus...

Page 11: ...ted legends are field replaceable For further information refer to the Legend Replacement document in Appendix A of this manual 2 4 6 Post Installation Checks 2 4 6 1 Voltage Resistance checks Do not attach this unit until the following conditions are met a Check P1 pin 62 chassis ground for continuity to ground less than 0 5 Ω b Check P2 pin 22 for 28 Vdc relative to ground c Check P2 pin 43 for ...

Page 12: ...nfiguration requirements see section 2 5 1 For full information on the configuration process and for installation of ProCS on your computer refer to the ProCS manual on the Jupiter Avionics website www jupiteravionics com productsoftware 2 5 1 Configuration Cabling Requirements To configure the JA10 001 it is necessary to load the Product Configuration Software ProCS onto a Windows based computer ...

Page 13: ... Front Panel Switches The Front Panel Switches window is used to specify the text for each legend Note The legends support four character maximum names thus COM 10 will be represented as CM10 2 5 3 2 Virtual Front Panel Test purposes only Note The Virtual Front Panel window is used during testing ...

Page 14: ...llation and Operating Manual Rev A Page 10 2 5 3 3 JA10 001 Radios The Radio Assignments window is used to define the radios for the transceivers receivers and Cockpit Voice Recorder Refer to the ProCS manual for full information on radio selection ...

Page 15: ...58 to 12 dB of rated input level Default 25 dB The receive and Direct Audio input level of each of COM 1 9 AUX NAV 1 4 and DIRECT 1 4 inputs can be adjusted from 1 to 10 Vrms Default 7 75 The USER1 USER2 Receiver Composite Output levels can be adjusted from 0 25 to 2 50 Vrms Default 1 00 Vrms The USER1 USER2 DIR RX Volume can be adjusted from 1 00 to 10 00 Vrms Default 7 75 Vrms ...

Page 16: ... phone Level Default 6 dB The Artificial Sidetone Level output on the phones audio can be adjusted from 40 to 0 dB Default 6 dB The level of each of the ten Transceiver MIC output signals can be adjusted from 0 010 to 1 000 Vrms Default 0 250 Vrms Any or all of the COM 7 to COM 10 AUX radios can be selected as Duplex Refer to section 3 3 4 Artificial Sidetone Enable can be selected for any or all ...

Page 17: ...ed to allow USER 1 ICS Isolate USER 2 ICS Isolate or Crew USER 1 and USER 2 ICS Isolate 2 5 3 9 JA10 001 Audio Muting During Transmit When the Mute RX Audio check box is checked the Receive Audio is muted during transmit Default unchecked When the Mute ICS Audio check box is checked the ICS Audio is muted during transmit Default unchecked The Mute Music Audio check box is checked and Music Audio i...

Page 18: ...t Voice Recorder audio for each USER may be adjusted from 0 01 to 1 Vrms Default 0 50 Vrms The music output level of the two Music input signals to the Phones audio can be adjusted from 40 to 0 dB of rated phone level Default 0 dB The attenuation level during muting of the music signal can be adjusted from 40 to 0 dB Default 40 dB The music input level cannot be adjusted ...

Page 19: ...quantity of external loads for a type 2 intercom tie line can be selected from 0 to 7 Default 0 2 5 3 13 JA10 001 VOX 2 5 3 14 JA10 001 Connector Maps The Connector Maps section is used to generate custom Connector Maps and Interconnects for use by the installing agency 2 5 4 Other Configuration Features In the JA10 001 Product Information Window the model number serial number MOD status and check...

Page 20: ...rdware Tag Ring CON 5500 0375 2 0 625 Inside Diameter Hardware Tag Ring CON 5500 0625 2 1 Inside Diameter Heat Shrink Tube WIR HTSK 1000 1 3 4 Inside Diameter Black Heat Shrink Tube WIR HTSK 0750 2 6 1 Recommended Crimp Tools Standard D Sub Crimp Tool Chart Tool Type Hand crimping tool Positioner Insertion extractor tool POSITRONIC 9507 0 0 0 9502 5 0 0 4711 2 0 0 DANIELS AFM 8 K13 1 91067 2 MIL S...

Page 21: ...rols Note The legends and deadfront annunciator may be ordered with custom markings The controls will be referred to by the default legend and annunciator names as shown below 1 Transceiver receive audio select switches TX select annunciators and associated legends 2 Receiver audio select switches and associated legends 3 Receive volume control 4 EMER legend 5 Transmit and Emergency mode selector ...

Page 22: ...rom the selected receiver is routed to the phones The legends may be ordered with custom markings to match aircraft radio nomenclature Default NAV1 NAV2 ADF1 and ADF2 3 Receive Volume Control This is a rotary knob that adjusts the phones volume of the receive audio from minimum rotated fully counterclockwise CCW to maximum rotated fully clockwise CW Individual radio volume controls should be set t...

Page 23: ...orresponding transmit select annunciators transceiver switches and legends Default COM1 through COM9 and AUX Position one the furthest counter clockwise position selects Emergency mode EMER To select emergency mode the control must be pulled and turned to the EMER position When in the EMER position all transmit select annunciators are unlit 6 Music Configuration Connector io This connector is also...

Page 24: ...al mode when the front panel TX selector 5 is in any of the COM 1 through COM 9 or AUX positions not EMER and suitable electrical power is supplied to the unit 3 3 1 Panel Lighting The legends and annunciators will be illuminated when appropriate and dim through the aircraft lighting buss 3 3 2 Receiving When the JA10 001 receives an incoming transmission on a transceiver or receiver that has been...

Page 25: ...t on the ICS TIE from other audio controllers The ICS audio is output on the phones of each user The ICS audio is muted during transmit The ICS audio level at the phones is controlled by the ICS volume control 9 3 3 7 ICS Isolate Operation The JA10 001 can be connected to an external ICS ISOLATE switch that will isolate the USER 1 and or USER 2 from the USER 3 to 8 ICS audio Note The JA10 001 ICS ...

Page 26: ...S 3 5 5 ICS Isolation USER 3 to 8 when ICS Isolation mode is active will hear the intercom audio from either only USER 1 3 to 8 or only USER 2 to 8 or only USER 3 to 8 as configured by ProCS 3 5 6 Music Operation USER 3 to 8 will hear the music audio as via either the USER 1 or USER 2 music inputs as configured by ProCS 3 6 Emergency Operation Mode The JA10 001 is in emergency mode when aircraft e...

Page 27: ...AGE audio is routed to the USER 1 PHONES and the USER 1 CVR The USER 1 MIC and USER 1 TX PTT are connected to the COM 1 transceiver USER 1 is disconnected from the ICS In Selected Emergency Mode the sum of the COM 2 receive NAV 2 receive DIRECT 1 to 4 and MESSAGE audio is routed to the USER 2 PHONES and USER 2 CVR The USER 2 MIC and USER 1 TX PTT are connected to the COM 2 transceiver USER 2 is di...

Page 28: ...troller Ten Transceiver are in this Appendix as listed below Note A fully customized set of Connector Maps and Interconnects can be created using the ProCS software Refer to the ProCS manual for further information A2 Installation Drawings DOCUMENT Rev JA10 001 Connector Map A JA10 001 Interconnect B JA10 001 Mechanical Installation A JA10 001 Equipment Block Diagram A Reference Documents TOL CUST...

Page 29: ...NPUT DIRECT 2 LO DIRECT 2 HI USER 8 PHONES HI NAV 4 RX LO NAV 4 RX HI COM 9 RX HI USER 7 PHONES HI COM 8 RX HI USER 6 PHONES HI COM 7 RX HI USER 5 PHONES HI NAV 3 RX LO COM 6 RX HI USER 4 PHONES HI NAV 3 RX HI COM 5 RX HI USER 3 PHONES HI P1 NAV 2 RX LO 1 5 COM 4 RX HI USER 2 PHONES HI NAV 2 RX HI COM 3 RX HI USER 2 CVR HI NAV 1 RX LO COM 2 RX HI USER 1 PHONES HI NAV 1 RX HI COM 1 RX HI DIRECT 1 L...

Page 30: ...POWER INPUT ICS TIE LO COM 10 MIC LO COM 9 MIC LO ICS TIE HI COM 8 MIC LO COM 7 MIC LO COM 9 PTT USER 8 ICS PTT COM 8 PTT USER 7 ICS PTT COM 7 PTT USER 6 ICS PTT COM 6 MIC LO COM 6 PTT USER 5 ICS PTT COM 5 MIC LO COM 5 PTT USER 4 ICS PTT P2 COM 4 MIC LO 2 5 COM 4 PTT USER 3 ICS PTT COM 3 MIC LO COM 3 PTT USER 2 ICS PTT COM 2 MIC LO COM 2 PTT COM 1 MIC LO USER 1 ICS PTT COM 1 PTT POWER GROUND USER ...

Page 31: ...nnector USER 2 CONTROL DATA FROM JA10 ICS ISOLATE MODE USER 2 MUSIC RIGHT HI USER 2 MUSIC LEFT HI USER 2 POWER GROUND USER 2 POWER OUTPUT SPARE 6 SPARE 5 USER 2 RX MUTE JA10 001 Connector Map Rev A USER 1 RX MUTE CONFIG MODE SELECT 3 5 USER 1 MUSIC AND CONFIG COMMON USER 1 MUSIC RIGHT CONFIG DATA FROM JA10 USER 1 MUSIC LEFT CONFIG DATA TO JA10 USER 2 MUSIC RIGHT LO SPARE 4 USER 2 MUSIC LEFT LO USE...

Page 32: ...TITLE APPROVED PREPARED CHECKED L00N3 NCAGE CODE PART NO SHEET DOC NO MATING CONECTOR CHASSIS GROUND CONNECTOR 4 RING TERMINAL JA10 001 Connector Map Rev A KV JA10 001 4 5 CHASSIS GROUND CONNECTOR Audio Controller Ten Transceiver P4 P4 Chassis Ground Connector ...

Page 33: ...D RING GROUND 3RD RING CONFIG AUDIO ACCEPTS THE FOLLOWING PLUG FORMATS JA99 CONFIGURATION CABLE MATING PLUG NAMES UNIT SIGNAL NAMES CONFIG COMMON USER 1 MUSIC RIGHT CONFIG DATA FROM JA10 5 5 USER 1 MUSIC LEFT CONFIG DATA TO JA10 JA10 001 Connector Map Rev A JA10 001 KV CONFIG MODE SELECT Audio Controller Ten Transceiver P5 Audio Configuration Connector P5 MUSIC CONFIGURATION CONNECTOR ...

Page 34: ... CONNECTOR PIN FUNCTION MAY BE CONFIGURED AS a RESET OUTPUT PIN OUTPUTS A MOMENTARY GROUND WHEN USER 2 CONTROL DATA TO AUDIO IS INVALID OUTPUT IS OPEN COLLECTOR b RESET INPUT PIN RESETS USER 2 CONTROL CIRCUIT WHEN PIN IS GROUNDED MOMENTARILY IF NOT CONNECTED TO JCP CONTROL PANEL GROUND PIN FOR NORMAL OPERATION OR LEAVE UNCONNECTED FOR EMERGENCY OPERATION TX ACTIVE PIN OUTPUTS A GROUND WHEN USER TX...

Page 35: ... COM 9 RX HI COM 9 RX LO RX LO COM 9 9 31 COM 10 RX HI COM 10 RX LO RX LO COM 10 10 32 NAV 1 RX HI NAV 1 RX LO RX LO NAV 1 44 45 NAV 2 RX HI NAV 2 RX LO RX LO NAV 2 46 47 NAV 3 RX HI NAV 3 RX LO RX LO NAV 3 48 49 NAV 4 RX HI NAV 4 RX LO RX LO NAV 4 50 51 DIRECT 1 HI DIRECT 1 LO HI LO 22 43 DIRECT 2 HI DIRECT 2 LO HI LO 52 53 DIRECT 3 HI DIRECT 3 LO HI LO 58 59 LIGHTS INPUT 21 RECEIVE CONNECTOR J1 ...

Page 36: ... 30 51 COM 8 KEY 8 KEY COM 9 MIC HI COM 9 MIC LO MIC LO COM 9 31 52 COM 9 KEY 9 KEY COM 10 MIC HI COM 10 MIC LO MIC LO COM 10 32 53 COM 10 KEY 10 KEY 28 VDC POWER AIRFRAME GROUND 2A 22 AWG 22 AWG 43 POWER GROUND 3 23 COM 1 MIC HI RECEIVE CONNECTOR P O J1 P O P1 62 PIN FEMALE DMIN MATING CONNECTOR JA10 001 USER 1 RX COMP HI USER 1 RX COMP LO HI LO 54 55 USER 1 RX COMP USER 2 RX COMP HI USER 2 RX CO...

Page 37: ... USER 2 ICS PTT 13 USER 2 ICS PTT USER 3 ICS PTT 14 USER 3 ICS PTT USER 4 ICS PTT 15 USER 4 ICS PTT USER 5 ICS PTT 16 USER 5 ICS PTT USER 6 ICS PTT 17 USER 6 ICS PTT USER 7 ICS PTT 18 USER 7 ICS PTT USER 8 ICS PTT 19 USER 8 ICS PTT 3 60 39 USER 6 MIC LO USER 6 MIC HI USER 6 HEADSET JACK LO MIC 59 38 USER 5 MIC LO USER 5 MIC HI USER 5 HEADSET JACK LO MIC 58 37 USER 4 MIC LO USER 4 MIC HI USER 4 HEA...

Page 38: ...8 1 9 12 USER 2 AUDIO MUTE USER 2 RECEIVE ICS ISOLATE 2 11 CALL ACTIVE ICS CALL 10 CHASSIS GROUND 7 MUSIC LEFT MUSIC RIGHT N C PART OF CONFIGURATION CABLE CAB USB 0006 or JA99 001 MUSIC CONFIGURATION CONNECTOR FOUR POLE MALE 3 5MM STEREO MATING CONNECTOR J5 CONFIG DATA TO JAxx CONFIG DATA FROM JAxx GROUND CONFIG MODE SELECT USER 1 MUSIC LEFT CONFIG DATA TO JA10 USER 1 MUSIC RIGHT CONFIG DATA FROM ...

Page 39: ...0 21 TRANSMIT CONNECTOR OPTION MULTIPLE AUDIO CONTROLLER HI LO ICS TIE HI LO ICS TIE 2ND AUDIO CONTROLLER 3RD AUDIO CONTROLLER 4TH AUDIO CONTROLLER UP TO THREE WITH A TYPE 1 ICS TIE LINE UP TO SEVEN WITH A TYPE 2 ICS TIE LINE P O J2 P O P2 50 PIN FEMALE DMIN MATING CONNECTOR JA10 001 JA10 001 2 3 AIRFRAME GROUND USER 1 PHONES HI USER 1 PHONES LO PHN LO USER 1 12 34 OPTION LOW RPM TACH GENERATOR AL...

Page 40: ...ROL CONNECTOR P O J3 P O P3 26 PIN FEMALE DMIN MATING CONNECTOR JA10 001 USER 2 CONTROL DATA FROM JRAC2 USER 2 CONTROL DATA TO JRAC2 19 20 USER 2 NORM MODE SELECT 21 USER 2 RESET INPUT 23 16 17 USER 2 MUSIC LEFT LO 25 26 USER 2 POWER OUTPUT 14 USER 2 POWER GROUND OUTPUT 15 USER 2 MUSIC LEFT HI USER 2 MUSIC RIGHT LO USER 2 MUSIC RIGHT HI RX TX MULTI FUNCTION DISPLAY EMERGENCY NORMAL 5 RESET OUTPUT ...

Page 41: ...ical Installation Rev A SLDDRW NCAGE CODE JA10 001 PART NO TITLE 0 5 DEG Audio Controller Ten Transceiver UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES ANGLES ARE IN DEGREES TOLERANCES 1 DEC PLACE 0 1 2 DEC PLACE 0 01 3 DEC PLACE 0 005 ANGLES CONFIDENTIAL PROPRIETARY DRAWING NOT TO SCALE TX J5 47 63 mm MAX 1 875 in MAX 5 75in MAX 146 1mm MAX 176 8mm MAX 6 96in MAX 38 1mm MAX 1 50in MAX 125 0...

Page 42: ... NAV 3 NAV 4 DIR 1 DIR 2 DIR 3 DIR 4 RX AUDIO RX AUDIO TX AUDIO TX PTT MUSIC DIRECT AUDIO USER 1 RX COMP OUT COCKPIT USER 2 RX COMP OUT USER 1 PHONE MICROPHONE TX PTT ICS PTT USER 2 PHONE MICROPHONE TX PTT ICS PTT USER 3 8 PHONES MICROPHONE USER 1 CVR CVR USER 2 CVR ICS PTT USER 3 4 TX PTT ICS ISOLATE USER 8 USER 1 2 RX MUTE COM 7 COM 8 COM 9 COM 10 USER 1 MUSIC USER 2 MUSIC OTHER AUDIO PANEL S IC...

Page 43: ...only minimal changes The internal circuitry ensures that although the legends are individually illuminated the illumination is consistent and uniform throughout all legends and never needs to be balanced This means that if it is a requirement to change the labelling due to damage or for a different project there is no need for costly and time consuming illumination checks Caution Take care not to ...

Page 44: ...Rev A Page B1 JA10 001 Audio Controller Ten Transceiver Installation and Operating Manual Appendix B Certification Documents ...

Page 45: ...compensation checked and found to conform to applicable regulations B2 Instructions for Continued Airworthiness Maintenance of the JA10 001 Audio Controller Ten Transceiver is on condition only Refer to the JA10 001 Maintenance Manual Periodic maintenance of the JA10 001 is not required The following sample Instructions for Continued Airworthiness ICA provides assistance in preparing ICA for the J...

Page 46: ...ion Refer to Section 2 of this manual the JA10 001 Installation and Operating Manual If the unit is removed and reinstalled a functional check of the equipment should be conducted 8 Diagrams Refer to Appendix A of this manual the JA10 001 Installation and Operating Manual for installation drawings and interconnect examples 9 Special Inspection Requirements N A 10 Application of Protective Treatmen...

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