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E

Operation

1

Safety regulations relating to the
operation of battery chargers

To ensure the safety of a battery charger,
the equipment (charger, cables, battery)
must be in good working order. Operation
must be in such a way that no danger is
posed to persons.

F

Check the insulation before using the
charging cables and connectors.

Faults and defects must be rectified
immediately by trained personnel
(see “Safety  instructions  to  be  observed
during servicing” on page 11).

The following items are taken from the legal
requirements and guidelines of German
and international associations and
organizations.

Ventilation:

Battery chargers must be set up so that
they are not exposed to charging gases and
electrolytic mist.

Chargers and batteries must therefore be
housed in separate locations wherever
possible. If this is not possible, adequate
natural and artificial ventilation must be
provided to ensure that the gas mixture
generated during charging will lose its
explosiveness.

Functional test:

When commissioning new charging
equipment, and thereafter at adequate
intervals, checks must be performed to
ensure correct operation of the battery
charger, and especially correct functioning
of automatic charging switches and
measurement instrument display. 
At the start of charging, the amperage and
voltage must be checked in order to detect
any irregularities in the patterns of the
battery or charging equipment.

Mains supply:

If, in the event of mains voltage fluctuations
lasting over a long period of time, the output
voltage changes, the battery chargers must
be readjusted ensuring that the admissible
limits as indicated by the battery supplier
are observed (e.g. final charging current in
the case of lead batteries).

Z

Short-time mains voltage fluctuations may
be ignored.

Charger assignment:

 The charging procedures, or charging
characteristics, as well as the charging
equipment must be adapted to the
operating conditions and technical data of
the batteries.

Battery charging:

 The connector must only be disconnected
from the socket after the battery charger
has been switched off. The top of the
battery cells must be exposed during
recharging to ensure adequate ventilation.
Do not rest any metal objects on the
batteries.

Z

Note the battery manufacturer’s
regulations.

M

Do not exceed the temperature limits
stipulated by the battery supplier. This
applies also to any heating that may occur
as the battery is recharged.

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3.6

Manual charging interruption

M

The battery charger must only be switched
off using the control key (3) if charging is to
be interrupted manually.
This procedure will avoid malfunctions and
the charging connector cannot be damaged
by sparking.

If charging has been interrupted with the
control key (3) it can be continued by
pressing the key (3) again provided the
battery has not been disconnected.

3.7

Boosting charge

- Start the charging operation by

connecting the battery requiring
recharging (mains connector switched
on). 

- The yellow “Charging” LEDs (2) light up

when battery charging is in progress.

- When the battery is fully charged, the

green “Charging complete” LED (7)
lights up. The battery and charging cable
can be disconnected. 

- If you wish to disconnect the battery from

the battery charger while it is “half-full”,
first press the control key 

(3) (see

“Manual charging interruption” on
page 10). 

3.8

Manual Compensation Charge

The battery charger has a “manual
compensation charge” function.

Z

Compensation charging should be carried
out regularly (1x a week) in order to
compensate the charge differences
between the individual cells. When the
compensation charge is complete, the
recharging time is increased on a single
occasion by 2 hours.

When you press the control key (3) for
10 sec., prior to connecting the battery, the
compensation charge function is activated
once for the following charging operation.
The “Equilising charge” LED (4) lights up.

If the battery is not connected within
2.5 min., the “Equilising charge” function is
deleted.

3.9

Automatic equilising charge function

If the battery charger remains connected to
the battery for more than 24 hours after
charging operation is completed
(weekend), the compensation charge is
carried out automatically for 2 hours.

The “Equilising charge” LED (4) lights up
when the automatic equilising charge
function is carried out.

Z

When applying a manual compensation
charge (see “Manual Compensation
Charge” on page 

10), automatic

compensation charge will not be performed
for the following charging operation.

4

Charging state indicator

Z

If no battery is connected, the final charging
state of the last charging operation can be
viewed on the display.

Press down on the control key (3) for
a maximum of 2 seconds and then release
it. The final condition of the last charge is
displayed.

The display goes out either automatically or
by briefly pressing the control key (3).

Summary of Contents for SLT 100

Page 1: ...SLT 100 SLT 100 Operating instructions 50451882 SLT 100 G 10 04 11 15...

Page 2: ...k should therefore be assumed from the present operating instructions Safety instructions and important explanations are indicated by the following graphics F Used before safety instructions which mus...

Page 3: ...9 3 5 Fault indication safety cut out 9 3 6 Manual charging interruption 10 3 7 Boosting charge 10 3 8 Manual Compensation Charge 10 3 9 Automatic equilising charge function 10 4 Charging state indica...

Page 4: ...I2 0709 GB...

Page 5: ...or climb onto it Additional components may only be installed after a written approval by the manufacturer has been obtained User obligations User within the meaning of these operating instructions is...

Page 6: ...ing voltage 24 48 80 volt depending on type Initial charging current 20 A 160 A depending on type The battery charger is protected on the secondary side by a fuse 5 acting as a short circuit protectio...

Page 7: ...equipment may only be carried out by skilled electricians Z To attach additional external equipment contact the manufacturer s service department Charging curve pulse charging T1 Battery gassing phase...

Page 8: ...perature is in the permissible range again charging will be continued and the LED goes off Optimum battery charging requires adaptation to the mains supply The charging electronics are zero voltage pr...

Page 9: ...m the transport pallet Z This does not apply to pallets on which the battery charger is permanently mounted These pallets have a fireproof base Packaging material is to be disposed of correctly Z In a...

Page 10: ...harging batteries leads to the generation of explosive gases Sufficient ventilation must be provided during charging and at least for one hour after charging has been completed The room must be ventil...

Page 11: ...re correct operation of the battery charger and especially correct functioning of automatic charging switches and measurement instrument display At the start of charging the amperage and voltage must...

Page 12: ...Flashing pulses Meaning 2 Incorrect battery voltage 3 Safety charge exceeded Main charging time or recharging time in case of pulse charging 4 Excess temperature 5 Mains failure is only indicated when...

Page 13: ...ch and store the position of the charging program All LED displays go out When the mains supply is restored the LEDs display the previous condition The battery charge continues The stored charging ind...

Page 14: ...ces between the individual cells When the compensation charge is complete the recharging time is increased on a single occasion by 2 hours When you press the control key 3 for 10 sec prior to connecti...

Page 15: ...ce and repair of SLT 100 chargers must only be carried out by qualified personnel The manufacturer s service department has field technicians specially trained for these tasks 3 Cleaning operations F...

Page 16: ...contactors 18 Secondary F1 fuse 3 electrolyte circulation pump Aquamatik o F3 fuse 17 D400V devices without neutral conductor F12 fuse 19 M Version and rated value of the fuses must not be changed Ref...

Page 17: ...charged F It is forbidden to store food in the vicinity of battery chargers Z The VDE 0510 safety regulations must be observed 3 Electrolyte circulation EUW During charging the electrolyte circulatio...

Page 18: ...m is working correctly and the recharging time is reduced the green LED 1 is lit on the control board Z A defective hose system can be identified via the air pressure monitor Service message flashes 4...

Page 19: ...hargers 6 Maintenance of the filter The blue suction filter 5 on the bottom of the pump must be checked for soiling at regular intervals In strongly dusty areas it is to be replaced every 3 months oth...

Page 20: ...Charging time is not reduced Possible causes The hose system is defective see Air pressure monitor on page 14 Filter 5 is clogged Elimination measures Replace the hose system Replace filter 5 7 3 Malf...

Page 21: ...harges The curves for the individual charges can be viewed on a PC The necessary software is supplied on a CD with the charge information system Z For information on operating the charge information s...

Page 22: ...e data plate 1 2 4 5 9 8 3 6 7 10 11 Item Designation Item Designation 1 Series 7 No of cells type 2 Type 8 Protection class 3 Serial No 9 Output 4 Year of manufacture 10 Battery capacity 5 Fuse 11 Ma...

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