Jungheinrich HC 110, Operator'S Manual

Page: 37 / 43

0708
.GB
F 4
4 Maintenance checklist
Maintenance Intervals
Standard =
t
W A B C
Cold store =
k
Chassis/
Super-
structure: 1.1 Check all load bearing components for damage
t
1.2 Check screw connections
t
Wheels: 3.1 Check wheels for wear and damage
t
3.2 Check suspension and attachment
k t
Steering: 4.1 Check slack
t
Brake
system: 5.1 Test operation and settings
k t
5.2 Test recuperating function
t
5.3 Check the brake lining wear
t
Hydraulic
System: 6.1 Test operation
k t
6.2 Check unions and connections for leaks and damage
k t
6.3 Check hydraulic cylinder for leaks and damage and make
sure it is secure
k t
6.5 Replace hydraulic oil
k t
6.6 Test operation of pressure relief valves
k t
Electrical
system: 7.1 Test operation
t
7.2 Make sure wire connections are secure and check for
damage
t
7.3 Check fuse ratings
t
7.4 Test switches and trip cams and make sure they are
secure
t
7.5 Check contactors and relays; if necessary replace any
worn parts
t
7.6 Test all warning devices and safety switches.
k t
Battery: 9.1 Check acid density, acid level and cell voltage
k t
9.2 Check terminals are securely attached, and apply grease
k t
9.3 Clean battery connections, make sure they are tight
k t
9.4 Check battery cables for damage, replace if necessary.
t
Mast: 10.1 Visually inspect rollers, slide pieces and stops
k t
10.2 Check forks and fork carriage for wear and damage
k t
10.3 Check mast attachment
t
10.4 Check lift chains and guides for wear, adjust and lubricate.
t
10.5 Check lateral slack and ensure mast sections are parallel
t
10.6 Check protective mechanisms for damage and make sure
they are secure
k t
Lubri-
cation: 11.1 Lubricate truck in accordance with Lubrication Schedule.
k t
General
measure-
ments: 12.1 Check electrical system for frame leakage
t
12.2 Test lift and lowering speeds
t
12.3 Test safety devices and cutouts
t
Demon-
stration: 13.1 After carrying out maintenance, present the truck to the
supervisor.
k t
0708
.GB
F 4
4 Maintenance checklist
Maintenance Intervals
Standard =
t
W A B C
Cold store =
k
Chassis/
Super-
structure: 1.1 Check all load bearing components for damage
t
1.2 Check screw connections
t
Wheels: 3.1 Check wheels for wear and damage
t
3.2 Check suspension and attachment
k t
Steering: 4.1 Check slack
t
Brake
system: 5.1 Test operation and settings
k t
5.2 Test recuperating function
t
5.3 Check the brake lining wear
t
Hydraulic
System: 6.1 Test operation
k t
6.2 Check unions and connections for leaks and damage
k t
6.3 Check hydraulic cylinder for leaks and damage and make
sure it is secure
k t
6.5 Replace hydraulic oil
k t
6.6 Test operation of pressure relief valves
k t
Electrical
system: 7.1 Test operation
t
7.2 Make sure wire connections are secure and check for
damage
t
7.3 Check fuse ratings
t
7.4 Test switches and trip cams and make sure they are
secure
t
7.5 Check contactors and relays; if necessary replace any
worn parts
t
7.6 Test all warning devices and safety switches.
k t
Battery: 9.1 Check acid density, acid level and cell voltage
k t
9.2 Check terminals are securely attached, and apply grease
k t
9.3 Clean battery connections, make sure they are tight
k t
9.4 Check battery cables for damage, replace if necessary.
t
Mast: 10.1 Visually inspect rollers, slide pieces and stops
k t
10.2 Check forks and fork carriage for wear and damage
k t
10.3 Check mast attachment
t
10.4 Check lift chains and guides for wear, adjust and lubricate.
t
10.5 Check lateral slack and ensure mast sections are parallel
t
10.6 Check protective mechanisms for damage and make sure
they are secure
k t
Lubri-
cation: 11.1 Lubricate truck in accordance with Lubrication Schedule.
k t
General
measure-
ments: 12.1 Check electrical system for frame leakage
t
12.2 Test lift and lowering speeds
t
12.3 Test safety devices and cutouts
t
Demon-
stration: 13.1 After carrying out maintenance, present the truck to the
supervisor.
k t