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Jungheinrich EJC 110, Operating Instruction

The Jungheinrich EJC 110 is an efficient and reliable electric pallet truck designed for smooth material handling. Find the comprehensive Operating Instructions Manual for this product available for free download at manualshive.com. This manual provides step-by-step guidance and safety instructions to help optimize the performance of your pallet truck.

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Cleaning the battery with a high pressure cleaner

Requirements

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Summary of Contents for EJC 110

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Page 10: ...506 GB Appendix JH Traction Battery Operating Instructions Z These operating instructions apply only to Jungheinrich battery models If using another brand refer to the manufacturer s operating instructions ...

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Page 86: ...HG WR WKH FRQGLWLRQV RI WKH URXWH DQG WKH ORDG RX DUH WUDQVSRUWLQJ 7UDYHO DW D FRQVWDQW VSHHG H SUHSDUHG WR EUDNH DW DOO WLPHV UDNH JHQWO LQ QRUPDO FLUFXPVWDQFHV 2QO VWRS VXGGHQO LQ GDQJHURXV VLWXDWLRQV DWFK RXW IRU RWKHU WUDIILF DW FURVVLQJV DQG SDVVDJHZD V OZD V WUDYHO ZLWK D ORRNRXW DW EOLQG VSRWV R QRW WUDYHO DFURVV RU DW DQ DQJOH RQ LQFOLQHV R QRW WXUQ RQ VORSHV DQG LQFOLQHV DQG DOZD V GULYH ...

Page 87: ...KH ORDG KDQGOHU DYRLG VHWWLQJ WKH ORDG GRZQ DEUXSWO RZHU WKH ORDG KDQGOHU VR WKDW LW LV FOHDU RI WKH ORDG VHH SDJH DUHIXOO GULYH WKH ORDG KDQGOHU RXW IURP EHQHDWK WKH SDOOHW The load is deposited Z t 7KH ORZHULQJ VSHHG FDQ EH VHW WR WZR OHYHOV XVLQJ WKH EXWWRQ WUDYHO LUVW RI EXWWRQ WUDYHO VORZ ORZHU DVW RI EXWWRQ WUDYHO IDVW ORZHU Z o t 7KH ORZHULQJ VSHHG FDQ EH LQILQLWHO DGMXVWHG YLD WKH WUDYHO R...

Page 88: ... ORDG KDQGOHU FDQ ORZHU LQGHSHQGHQWO GXH WR LQWHUQDO OHDNDJH FFRUGLQJ WR 1 1 62 WKH ORDG KDQGOHU PD ORZHU E XS WR PP GXULQJ WKH ILUVW PLQXWHV DW WKH UDWHG FDSDFLW ZLWK WKH K GUDXOLF RLO DW QRUPDO RSHUDWLQJ WHPSHUDWXUH X1HYHU VWDQG XQGHUQHDWK D UDLVHG ORDG KDQGOHU 51 1 5LVN RI LQMXU IURP IDOOLQJ ORDGV DOOLQJ ORDGV FDQ FDXVH LQMXULHV X1HYHU VWDQG XQGHUQHDWK D UDLVHG ORDG KDQGOHU X1HYHU PDQXDOO ORDG ...

Page 89: ... 1 Loads can be loaded or discharged manually with the load handler raised ...

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Page 93: ...re 6ZLWFK RII WKH WUXFN WR GR WKLV 7XUQ WKH NH LQ WKH NH VZLWFK DQWL FORFNZLVH DV IDU DV LW ZLOO JR 5HPRYH WKH NH IURP WKH NH VZLWFK RU DQ RGH o SUHVV WKH 2 NH 3UHVV WKH UHG EXWWRQ RQ WKH 60 DFFHVV PRGXOH o 3UHVV WKH PHUJHQF LVFRQQHFW VZLWFK 2SHQ WKH EDWWHU SDQHO VHH SDJH LVFRQQHFW WKH EDWWHU 5HPRYH WKH IURQW SDQHO VHH SDJH 8VH ZHGJHV WR SUHYHQW WKH WUXFN IURP PRYLQJ QVHUW WZR 0 VFUHZV DV IDU DV W...

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Page 95: ...X R QRW UHWXUQ WKH LQGXVWULDO WUXFN WR VHUYLFH XQWLO RX KDYH LGHQWLILHG DQG UHFWLILHG WKH IDXOW 7 Load handler emergency lowering Requirements RDG KDQGOHU LV QRW LQ WKH UDFN Tools and Material Required OOHQ NH Procedure 6HW NH VZLWFK WR HSUHVV WKH PHUJHQF LVFRQQHFW VHH SDJH 5HPRYH WKH IURQW SDQHO VHH SDJH LVDVVHPEOH WKH SODVWLF QXW IURP WKH YDOYH DQG FDUHIXOO WXUQ WKH EROW XQGHUQHDWK LW WR WKH OHI...

Page 96: ...ed RUN ZUHQFK 6 Procedure 6HW NH VZLWFK WR HSUHVV WKH PHUJHQF LVFRQQHFW VHH SDJH LIW RII WKH IURQW SDQHO VHH SDJH 8VLQJ WKH OOHQ NH XQGR WKH VFUHZ RQ WKH YDOYH EORFN PD WXUQV The load handler is lowered Z After carrying out the emergency lowering turn in the screw on the valve block 64 as far as the stop ...

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Page 100: ...NH V RQILUP ZLWK WKH 6 7 NH The LEDs 66 70 flash green QWHU WKH YDOLG PDVWHU FRGH DJDLQ ZLWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH The LEDs 67 70 flash green QWHU WKH YDOLG PDVWHU FRGH ZLWK WKH GLJLW NH V Z 7KH QHZ PDVWHU FRGH PXVW EH GLIIHUHQW IURP H LVWLQJ XVHU FRGHV RQILUP ZLWK WKH 6 7 NH The LEDs 68 70 flash green QWHU WKH QHZ PDVWHU FRGH DJDLQ ZLWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH Wait u...

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Page 102: ...H 7KH QHZ XVHU FRGH PXVW DOVR EH GLIIHUHQW IURP WKH H LVWLQJ PDVWHU FRGH RQILUP ZLWK WKH 6 7 NH The LEDs 68 70 flash green QWHU WKH QHZ XVHU FRGH DJDLQ ZLWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH Wait until the LED 70 flashes green The setting is saved 3UHVV WKH 2 NH The truck is switched off and the LED 70 is lit red KHFN WKH QHZ XVHU FRGH 6ZLWFK RQ WKH WUXFN ZLWK WKH QHZ XVHU FRGH VHH SDJH After ...

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Page 106: ...LWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH The LEDs 68 70 flash green QWHU WKH XVHU FRGH WR EH GHOHWHG DJDLQ ZLWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH Wait until the LED 70 flashes green The user code is now deleted 3UHVV WKH 2 NH The truck is switched off and the LED 70 is lit red KHFN WKDW WKH XVHU FRGH KDV EHHQ GHOHWHG 6ZLWFK WKH WUXFN RQ ZLWK WKH XVHU FRGH WR EH GHOHWHG VHH SDJH After entering...

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Page 108: ...NH The LEDs 68 70 flash green QWHU WKH FRGH ZLWK WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH Wait until the LED 70 flashes green All user codes are deleted 3UHVV WKH 2 NH The truck is switched off and the LED 70 is lit red KHFN WKDW WKH XVHU FRGHV KDYH EHHQ GHOHWHG 6ZLWFK RQ WKH WUXFN ZLWK D SUHYLRXV XVHU FRGH VHH SDJH After entering the user code the LED 70 flashes red and the truck remains switched of...

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Page 110: ...NH Wait until the LED 70 flashes green The setting is saved 3UHVV WKH 2 NH The truck is switched off and the LED 70 lights up red KHFNLQJ WKH WUXFN V DXWRPDWLF FXWRXW 6ZLWFK RQ WKH WUXFN ZLWK D YDOLG RSHUDWRU FRGH VHH SDJH When you have entered a valid operator code the LED 70 lights up green the travel program selected is indicated by the corresponding LEDs 66 67 68 and the truck is switched on R...

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Page 114: ...reen QWHU WKH FRQILJXUDWLRQ FRGH GLJLW IRU WKH WUDYHO SURJUDPV DJDLQ XVLQJ WKH GLJLW NH V RQILUP ZLWK WKH 6 7 NH Wait until the LED 70 flashes green The travel programs are now assigned to the user code 3UHVV WKH 2 NH The truck is switched off and the LED 70 is lit red KHFNLQJ WKH WUDYHO SURJUDP FRQILJXUDWLRQ WR WKH XVHU FRGH 6ZLWFK RQ WKH WUXFN ZLWK WKH FRQILJXUHG XVHU FRGH VHH SDJH After enterin...

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Page 134: ...W KHQ DQ LQYDOLG FRGH KDV EHHQ HQWHUHG RU D LQYDOLG WUDQVSRQGHU XVHG D UHG FURVV LV GLVSOD HG DQG WKH HQWU PXVW EH UHSHDWHG Z I WKH WUXFN LV QRW XVHG IRU D FHUWDLQ OHQJWK RI WLPH WKH GLVSOD XQLW VZLWFKHV WR VWDQGE PRGH 3UHVVLQJ DQ NH FDQFHOV WKH VWDQGE PRGH 7KH IROORZLQJ DGGLWLRQDO VHWWLQJV FDQ EH SHUIRUPHG E WKH PDQXIDFWXUHU V FXVWRPHU VHUYLFH GHSDUWPHQW RPPLVVLRQLQJ WKH H SDG DQG WKH 7UDQVSRQGHU...

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Page 136: ...EHORZ WKH HOHWH V PERO The set up code is deleted ROG D WUDQVSRQGHU LQ IURQW RI WKH WUDQVSRQGHU UHDGHU This transponder thus becomes the set up transponder 3UHVV WKH NH EHORZ WKH RQILUP V PERO The code for the set up transponder is displayed Z If the wrong transponder has been used the procedure can be repeated using the key below the Delete symbol 91 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH NH EHORZ ...

Page 137: ...H HPHUJHQF GLVFRQQHFW VZLWFK VHH SDJH QWHU WKH DFFHVV FRGH ZLWK WKH EXWWRQV EHORZ WKH GLVSOD The truck is switched on 6ZLWFKLQJ RII WKH WUXFN Procedure 3UHVV WKH NH XQGHU WKH 6ZLWFK RII V PERO LQ WKH GLVSOD XQLW 3UHVV WKH PHUJHQF LVFRQQHFW VZLWFK VHH SDJH The truck is switched off ...

Page 138: ... filled in circles 3UHVV WKH NH EHORZ WKH HOHWH V PERO The set up code is deleted QWHU WKH QHZ VHW XS FRGH XVLQJ WKH NH V EHORZ WKH GLVSOD XQLW Z 7KH QHZ VHW XS FRGH PXVW EH GLIIHUHQW IURP H LVWLQJ DFFHVV FRGHV 3UHVV WKH NH EHORZ WKH RQILUP V PERO The new set up code is displayed Z I WKH QHZ VHW XS FRGH KDV EHHQ HQWHUHG LQFRUUHFWO GHOHWH LW DQG DGG D VHW XS FRGH DJDLQ 7R UHWXUQ WR WKH PDLQ PHQX SU...

Page 139: ...s codes are displayed 3UHVV WKH NH EHORZ WKH GG V PERO QWHU WKH QHZ DFFHVV FRGH XVLQJ WKH NH V EHORZ WKH GLVSOD XQLW Z 7KH QHZ DFFHVV FRGH PXVW EH GLIIHUHQW IURP H LVWLQJ DFFHVV FRGHV 3UHVV WKH NH EHORZ WKH RQILUP V PERO The new access code is displayed Z I WKH QHZ DFFHVV FRGH KDV EHHQ HQWHUHG LQFRUUHFWO GHOHWH LW VHH SDJH DQG DGG DQ DFFHVV FRGH DJDLQ 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH NH EHORZ ...

Page 140: ...V PERO The set up code is requested QWHU WKH VHW XS FRGH XVLQJ WKH NH V EHORZ WKH GLVSOD XQLW All the access codes are displayed 6HOHFW WKH DFFHVV FRGH WR EH GHOHWHG XVLQJ WKH NH EHORZ WKH RZQ VHOHFWLRQ V PERO 3UHVV WKH NH EHORZ WKH HOHWH V PERO The access code has been deleted 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH NH EHORZ WKH DFN V PERO 1 3 2 1 1 1 2 2 2 3 3 3 ...

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Page 142: ...DG The truck is switched on Procedure 3UHVV WKH NH XQGHU WKH 6ZLWFK RII V PERO LQ WKH GLVSOD XQLW 3UHVV WKH PHUJHQF LVFRQQHFW VZLWFK VHH SDJH The truck is switched off 6ZLWFKLQJ RII WKH WUXFN Procedure 3UHVV WKH NH XQGHU WKH 6ZLWFK RII V PERO LQ WKH GLVSOD XQLW 3UHVV WKH PHUJHQF LVFRQQHFW VZLWFK VHH SDJH The truck is switched off 2 5 8 0 1 4 7 3 6 9 C ...

Page 143: ...illed in circles 3UHVV WKH NH EHORZ WKH HOHWH V PERO The set up code is deleted QWHU WKH QHZ VHW XS FRGH XVLQJ WKH NH SDG Z 7KH QHZ VHW XS FRGH PXVW EH GLIIHUHQW IURP H LVWLQJ DFFHVV FRGHV 3UHVV WKH NH EHORZ WKH RQILUP V PERO The new set up code is displayed Z I WKH QHZ VHW XS FRGH KDV EHHQ HQWHUHG LQFRUUHFWO GHOHWH LW DQG HQWHU WKH FRUUHFW VHW XS FRGH 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH NH EHORZ...

Page 144: ...nit 86 3UHVV WKH NH EHORZ WKH GG V PERO QWHU D QHZ DFFHVV FRGH XVLQJ WKH NH SDG Z 7KH QHZ DFFHVV FRGH PXVW EH GLIIHUHQW IURP H LVWLQJ DFFHVV FRGHV 3UHVV WKH NH EHORZ WKH RQILUP V PERO The new access code is shown on the display unit 86 Z I WKH QHZ DFFHVV FRGH KDV EHHQ HQWHUHG LQFRUUHFWO GHOHWH LW VHH SDJH DQG HQWHU WKH FRUUHFW DFFHVV FRGH 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH NH EHORZ WKH DFN V PER...

Page 145: ...e set up code is requested QWHU WKH VHW XS FRGH XVLQJ WKH NH SDG All access codes are shown on the display unit 86 6HOHFW WKH DFFHVV FRGH WR EH GHOHWHG XVLQJ WKH NH EHORZ WKH RZQ VHOHFWLRQ V PERO 3UHVV WKH NH EHORZ WKH HOHWH V PERO The access code has been deleted 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH NH EHORZ WKH DFN V PERO 2 5 8 0 1 4 7 3 6 9 C 1 3 2 1 1 1 2 2 2 3 3 3 ...

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Page 148: ...6 3UHVV WKH NH EHORZ WKH HOHWH V PERO A dashed line is shown 3ODFH WKH QHZ VHW XS WUDQVSRQGHU RQ WKH WUDQVSRQGHU UHDGHU Z 7KH QHZ VHW XS WUDQVSRQGHU FRGH PXVW EH GLIIHUHQW IURP H LVWLQJ WUDQVSRQGHU FRGHV 3UHVV WKH NH EHORZ WKH RQILUP V PERO The new code for the set up transponder is displayed Z I WKH ZURQJ WUDQVSRQGHU KDV EHHQ XVHG WKH SURFHGXUH FDQ EH UHSHDWHG XVLQJ WKH NH EHORZ WKH HOHWH V PERO ...

Page 149: ...t 86 3UHVV WKH NH EHORZ WKH GG V PERO 3ODFH WKH QHZ WUDQVSRQGHU RQ WKH WUDQVSRQGHU UHDGHU Z 7KH QHZ WUDQVSRQGHU FRGH PXVW EH GLIIHUHQW IURP H LVWLQJ WUDQVSRQGHU FRGHV 3UHVV WKH NH EHORZ WKH RQILUP V PERO The new transponder code is displayed Z I WKH ZURQJ WUDQVSRQGHU KDV EHHQ XVHG GHOHWH LW VHH SDJH DQG DGG D FRUUHFW WUDQVSRQGHU 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH NH EHORZ WKH DFN V PERO A new tr...

Page 150: ...RO The set up transponder is requested 3ODFH WKH VHW XS WUDQVSRQGHU RQ WKH WUDQVSRQGHU UHDGHU All transponder codes are shown on the display unit 86 6HOHFW WKH WUDQVSRQGHU FRGH WR EH GHOHWHG XVLQJ WKH NH EHORZ WKH RZQ VHOHFWLRQ V PERO 3UHVV WKH NH EHORZ WKH HOHWH V PERO The transponder has been deleted 7R UHWXUQ WR WKH PDLQ PHQX SUHVV WKH NH EHORZ WKH DFN V PERO ...

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Page 163: ...WUXFN IRU PDLQWHQDQFH DQG UHSDLUV VHH SDJH Tools and Material Required OOHQ NH RSHQLQJ Procedure 7XUQ RU VOLJKWO WLOW WLOOHU WRZDUGV WKH HGJH RI WKH WUXFN 5HPRYH WKH VFUHZV ZLWK WKH OOHQ NH DUHIXOO UHPRYH WKH IURQW SDQHO DQG SXW LW WR RQH VLGH The front cover has been removed ...

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