58
58
59
59
0
0
8
8
.
.
1
1
2
2
E
E
N
N
3
3
P
Prre
ep
pa
arriin
ng
g tth
he
e T
Trru
uc
ck
k ffo
or
r O
Op
pe
erra
attiio
on
n
3.1
3.1
Che
Checks
cks and
and ope
operat
ration
ions to
s to be p
be perf
erform
ormed
ed bef
before
ore sta
starti
rting d
ng dail
aily
y
operation
operation
WARNING!
WARNING!
Damage and other truck or attachment (special equipment) defects can result
Damage and other truck or attachment (special equipment) defects can result
in accidents.
in accidents.
If damage or other truck or attachment (special equipment) defects are discovered
If damage or other truck or attachment (special equipment) defects are discovered
during the following checks, the truck must be taken out of service until it has been
during the following checks, the truck must be taken out of service until it has been
repaired.
repaired.
Report any defects immediately to your supervisor.
Report any defects immediately to your supervisor.
Tag out and decommission a faulty lift truck.
Tag out and decommission a faulty lift truck.
Only return the truck to service when
Only return the truck to service when you have identified and rectified
you have identified and rectified the fault.
the fault.
CAUTION!
CAUTION!
Checking the accelerator pedal
Checking the accelerator pedal
The accelerator pedal should only be
The accelerator pedal should only be
checked when the parking brake is
checked when the parking brake is
applied and the engine is idle.
applied and the engine is idle.
Inspection before starting daily operation
Inspection before starting daily operation
Procedure
Procedure
•• Visua
Visually inspe
lly inspect the entir
ct the entire truck (in par
e truck (in particula
ticular wheels
r wheels, wheel bolts an
, wheel bolts and load hand
d load handler)
ler)
for damage.
for damage.
•• Check
Check the for
the fork stop (
k stop (92) and
92) and fork ti
fork tine reta
ne retainer (9
iner (93).
3).
•• Visua
Visually inspe
lly inspect the hydra
ct the hydraulic syst
ulic system in the visib
em in the visible area for dam
le area for damage and leak
age and leaks.
s.
•• Check t
Check the drive
he driver’s seat h
r’s seat has been adj
as been adjusted to t
usted to the corre
he correct posit
ct position.
ion.
•• Tes
Test the h
t the horn a
orn and re
nd rever
versin
sing buz
g buzzer (
zer (
o
o
) where applicable.
) where applicable.
•• Check
Check that th
that the load ch
e load chart and
art and warni
warning labe
ng labels are l
ls are legible
egible..
•• Tes
Test the c
t the cont
ontrol
rols and d
s and disp
isplay
lays.
s.
•• Te
Test
st th
the s
e ste
teer
erin
ing.
g.
•• Make
Make sure t
sure the loa
he load chai
d chains are
ns are evenly
evenly tensio
tensioned.
ned.
•• Test the s
Test the seat belt
eat belt. (The bel
. (The belt should b
t should block if ex
lock if extract
tracted sudden
ed suddenly.)
ly.)
•• Test the se
Test the seat switc
at switch. When the dr
h. When the driver’s se
iver’s seat is vacat
at is vacated it shoul
ed it should not be possi
d not be possible to
ble to
activate the working hydraulics.
activate the working hydraulics.
•• Tes
Test th
t the re
e restr
strain
aint sy
t syste
stem (
m (
o
o
),
),
•• Test the lift/
Test the lift/lower
lower, tilt and if applicab
, tilt and if applicable the attachm
le the attachment hydrau
ent hydraulic contro
lic control function
l functions.
s.
•• Check t
Check the accel
he accelerator p
erator pedal can m
edal can move free
ove freely by pres
ly by pressing it se
sing it several ti
veral times.
mes.
•• Test the se
Test the service and pa
rvice and parking bra
rking brakes: Appr
kes: Approach care
oach carefully and te
fully and test the effec
st the effectivene
tiveness
ss
of the brake pedal.
of the brake pedal.
•• Ch
Chec
eck th
k the fu
e fuel s
el sup
uppl
ply.
y.
•• Check t
Check the flui
he fluid level
d level of the w
of the windscr
indscreen was
een washer sys
her system (
tem (
o
o
), (see "Adding window
), (see "Adding window
washer s
washer system flu
ystem fluid" on page
id" on page 150).
150).
•• Check
Check the ga
the gas syst
s system is
em is workin
working corr
g correctly
ectly, (see
, (see "LPG c
"LPG contain
ontainers" o
ers" on page
n page 46)
46)
93
93
92
92
https://www.besttruckmanuals.com/
Summary of Contents for DFG 540
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