JUKI PS-800 Instruction Manual Download Page 85

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will appear on the left window. If the values of Total, Count, and Ok are the same or very close to each
other (within a difference of 1%), it means the communication between screen and motherboard is
normal.

: Clear the test result on the left.

: Click this key once, the running current of spindle will decrease, and the normal current

can't be restored until the power is turned off and restarted. Used to test whether the spindle can
function properly under no load.

: The alarm log can be viewed.

The alarm log interface is as follows:

:Export the alarm log as a file to a USB flash disk for convenient troubleshooting and

anomaly statistics.

: Clear all contents of alarm log.

Summary of Contents for PS-800

Page 1: ...PS 800 Panel operation INSTRUCTION MANUAL ...

Page 2: ... 2 4 Display Instruction for Reference Setup Interface 12 2 2 5 Process Statistics Interface Display Instruction 14 2 3 MAIN MENU INTERFACE 15 CHAPTER III FILE MANAGEMENT 17 3 1 MEMORY FILE MANAGEMENT 17 3 2 MANAGEMENT OF FILES IN USB FLASH DISK 18 CHAPTER IV FILE EDITING 20 4 1 MAIN INTERFACE OF FILE EDITING 20 4 2 CAPTURING GRAPHS 20 4 3 IDLE CAPTURE 23 4 4 SINGLE NEEDLE ACQUISITION 24 4 5 STRAI...

Page 3: ...CAL PARAMETERS 63 CHAPTER VIII ASSIST SETTING 72 8 1 ASSIST SETTING INTERFACE 72 8 2 INPUT TEST 73 8 3 OUTPUT TEST 73 8 4 NETWORK SETTINGS 75 8 5 DATE SETTINGS 76 8 6 LOCK SETTINGS 77 8 7 SYSTEM LANGUAGE 78 8 8 SYSTEM UPGRADE 79 8 9 DRIVER PREVIEW 81 8 10 TEST TRANSFER 81 CHAPTER IX MACHINE STATE 83 APPENDIX I INFORMATION PROMPT AND SOLUTIONS 84 APPENDIX II QUICK START GUIDE 89 ...

Page 4: ...place many kinds of special machinery such as traditional flat sewing machine long arm sewing machine bartack sewing machine embroidery machine etc in certain circumstances to achieve multi usage After placing the template well the operating personnel only needs to press the start key automatic processing can be completed the operation is quite simple With standardized operation the machine can wo...

Page 5: ...ol commands can be inserted into to meet the diversified and precise automatic sewing requirement 5 Rich user parameter settings comprehensive auxiliary functions Detail settings can be carried out for various mechanical actions Point position painting line automatic mold slot opening function of some equipment can be extended Support automatic identification of template U Disk system updates brok...

Page 6: ...achine is at work it is forbidden to contact with any moving part or open the control equipment plug or pull out motor interface otherwise it may cause personal injury or the machine not to work It is forbidden for electrical equipment to work in places with humidity dust corrosive gas flammable and explosive gas otherwise it may cause electric shock or fire 1 3 2 Work Environment Solid level grou...

Page 7: ...e insulation etc please make sure the electronic control with reliable grounding The grounding resistance should be less than 100 ohms conductor length within 20 meters conductor cross sectional area greater than 1 0 square millimeters ...

Page 8: ...preview area Show the currently selected file graph click to switch between full graph scale for optimal display and at ratio actual ratio to the processing range When the processing graph is greater than 8 000 stitches only full graph display mode is available List of memory files Show the list of memory files click to choose different processing files lock file key Lock the currently processed f...

Page 9: ... continuously until the set max speed is reached Arbitrary change to rotating speed can be prohibited by setting a password Deceleration key The rotating speed of spindle decreases by 100 rpm If this key is pressed and held the rotating speed will decrease continuously until the set min speed is reached Arbitrary change to rotating speed can be prohibited by setting a password Display the current ...

Page 10: ... this key is pressed and held Total stitch count setup key The number in the upper line indicates the stitch count of processing file while the number in the lower line indicates the current stitch count Press the key when the Jump stitch setup window pops up Note Jump Stitch window description Number input for set value The set value returns to 0 The set value plus 1 The set value minus 1 Delete ...

Page 11: ...lay Description Bottom thread winding and other manual operations can be performed in the processing assist interface Key functions in the assist interface are described as follows Auto hook change If the machine is designed with auto hook change feature signal will be output for rotating hook change when the key is depressed Bottom thread winding on off key Press the key to switch between allow a...

Page 12: ...Press the key when the machine sews one stitch to realize a complete trim operation Press the key when the corresponding output is turned on lift the key when the output is turned off Press the key when the corresponding IO output function is always ON press again to turn off the output For some electric control the LED lamp will be always ON Note Please don t press and hold the electromagnet cont...

Page 13: ...ng operation Previous interface key Press the key to go back to the main interface of processing Manual frame movement key Press the key to get into the manual frame movement operation interface Thread winding Press touch key Start at the bottom of the screen in this interface and confirm when the spindle motor will rotate for thread winding at the set speed while key appears at original position ...

Page 14: ...ore resetting You can select Yes to perform a temporary manual frame shift operation before reset If it has been reset this function is invalid The current X and Y coordinates are set to the stop coordinates of X and Y axes after resetting Enter the head offset interface for setting the offset position of heads 2 and 3 in relation to head 1 Head 1 is a sewing head Desired functions such as laser c...

Page 15: ...st point of need Return key Press the key to return to the previous operation interface 2 2 4 Display Instruction for Reference Setup Interface Click in the main interface of processing to get into the reference point setup interface The template reference point can be set in this interface Lifting function is mainly used for rotary head type machine outputting IO corresponding to the set paramete...

Page 16: ... the position of processing pattern in the system so that it corresponds to the template slotting position Detailed steps are as follows 1 Select the file for which the reference point should be set up in the main interface of processing and place the corresponding template Click to enter the reference point setup interface and the system will automatically move the frame to reference point 1 If d...

Page 17: ...l reference points the sewing start point will be taken as reference point 1 by default in which case the system will return to main interface of processing after the alignment of reference 1 By setting up system parameters it is possible that reference alignment is not needed at the first use Please consult the manufacturer for detailed settings 2 2 5 Process Statistics Interface Display Instruct...

Page 18: ...ndle multiplied by the speed multiplied by the winding time Current value of Counter Refers to the total number of processed documents Each time the processing is completed it will automatically add 1 which cannot be closed Total number of Counter Refers to the target number of times a processing document has been completed Working time Show the total processing time Just count working state time ...

Page 19: ...etween memory and USB flash disk etc User parameters The parameters frequently used by user parameters are adjusted based on processing requirements to realize convenient processing and improve processing efficiency Machine parameters Only accessible to machine assemblers Assist settings Used for processing assist settings and testing etc Network file Temporarily unavailable Machine state For remo...

Page 20: ...haracters the displayed number of characters may vary depending on the interface In the case of wrong format of processing file or file corruption no preview is displayed here Click to select a file when the selected file turns red the selected file shall be handled as needed Key description Copying file Copy the currently selected file File copy can be created by clicking Copy and entering the ne...

Page 21: ...e bar shows that file name Select all files Select all files under the directory Export file Copy one or more files from the memory into the root directory of USB flash disk If a file exists with the same name in the USB flash disk a message will appear reading The file already exists Do you want to overwrite it The current storage space occupancy ratio through which you can make clear understandi...

Page 22: ...cription Import files Copy the selected one or more files from USB flash disk to the memory space and replace the file with the same name if any Delete key Delete one or more selected files Select all the files in the U disk directory with the full key Memory file Click to return to the memory file interface Return key Return to the main menu interface or parent folder Click back to the previous d...

Page 23: ...wing control software is recommended for better results 4 1 Main Interface of File Editing Press key in the main menu interface to enter the main interface of file editing as shown in the figure Create new capture file Make modification or other edits based on the file selected in the main processing interface 4 2 Capturing Graphs Pressing in file editing interface pops up a new file naming window...

Page 24: ...and high speeds Graph Edit key The key will only light up when graph is captured Press the key to enter the curve editing interface for curve editing Reinforcement preset key key into reinforcement preset settings open preset and click OK collection page Reinforcement preset into blue characters Close the default and click Cancel to change the Reinforce the default of the collection page to black ...

Page 25: ...yline segment Press the key once when the background turns yellow the current capture segment is arc arc determined with 3 points Press the key once when the background turns yellow the current capture segment is circle circle determined with 3 points Press the key once when the background turns yellow the current capture segment is curve curve determined with more than 3 points Zoom out key Press...

Page 26: ...turns yellow idle mode is activated automatically when the capture interface is activated for the first time which means the current segment of capture is in idle mode idle Only frame is moved while the spindle is not sewn as shown in the figure below In the case of idle capture two points generate an idle segment The absolute origin or the end point of previous capture segment is the first point ...

Page 27: ...ment the maximum length is 12 7 mm and the acquisition of more than 12 7 mm is invalid Please refer to PX PY value operation in the upper right corner Click on the key to create a needle length press the key to enlarge it you can clearly see the collected line segment 4 5 Straight Line Capture Depress the key in main interface of file capture when the key background turns yellow which means the ca...

Page 28: ... yellow which means the current segment capture is in rectangle mode as shown in the figure In the case of rectangle capture two points with different X and Ycoordinates generate a rectangle The absolute origin or the end point of previous capture segment is the first point of rectangle capture Press the key to move cursor to desired position and press key to generate rectangle 4 7 Polyline Segmen...

Page 29: ...entify the capture point and move for several times to determine capture points upon completion press key to generate the polyline segment linking the points up 4 8 Arc Capture Press key in main interface of file capture when the key background turns yellow which means the current segment capture is in arc mode as shown in the figure In the case of arc capture any 3 points that are not in the same...

Page 30: ...f file capture when the key background turns yellow which means the current segment capture is in circle mode as shown in the figure In the case of circle capture any 3 points that are not in the same straight line generate a circle The processing sequence The first point start point The second point The third point The first point end point The absolute origin or the end point of previous capture...

Page 31: ...ints can be handled and the Bezier is generated by the degree of arc of the neighboring 4 points The capture point shall be as dense as possible at the turning so as to achieve optimal curve effect The capture of less than 3 points can generate curve The absolute origin or the end point of previous capture segment is the first point of curve capture Press the key to move to desired position press ...

Page 32: ... the increased number of curves the range of entry 1 20 Indicate the distance between stitch threads the range of entry 0 1 20 0mm Select multiple sewing as needed and set the offset distance and the number of offset layers Upon completion of the setup press key to save current settings and go back to the main interface of capture graph For instance Set the state to ON the mode to internal shrinka...

Page 33: ...sequent graphs require no reinforcement you can click or set the value to 0 and press Reinforcement mode selection There are three reinforcement modes available i e backstitch shrinkage suture and lambdoidal suture Backstitch Perform overhanding near the start point or end point of sewing curve for reinforcement Set the backstitch count and stitch count as needed If the set value is 0 no backstitc...

Page 34: ... end points Shrinkage suture The stitch length is reduced based on the default stitch length for bar tacking sewing If the default stitch length is 3mm the parameters set as shown in the figure below mean all stitch lengths within the distance of 9mm from start point of curve are 1 5mm while the stitch length in other parts is 3mm by default Repeated stitches are required at the end of the line se...

Page 35: ...32 4 13 Function Code If it s necessary to add function code the latest completed capture segment during file capture you can press key to enter function code setup interface as shown in the figure ...

Page 36: ...ion code is encountered the spindle stops at upper stop position Lower pause function code when this function code is encountered the spindle stops at lower stop position spindle speed instruction It changes the current working sewing speed temporarily The idle speed command temporarily changes the current working idle speed The Recovery Speed instruction restores the speed at which the preamble i...

Page 37: ...ration Motor thread clamp function code the thread clamp strength when the function code is encountered Motor thread clamp function code the thread clamp strength when the function code is encountered Knee start function code when this function code is encountered knee is started Knee speed function code when this function code is encountered the spindle rotates at the function code speed Knee end...

Page 38: ... that needle point When a function code is assigned to a certain point that point will turn green Click on this point when the set function code appears on the right 4 14 Graph Editing Curve editing means to edit the captured graphs more comprehensively light up after the graph is edited which indicates the editing is available Click to enter the following interface The function keys can t be edit...

Page 39: ...ph to be handled the stitch length ranges from 1 to 50 Reverse the sewing process of the selected graph that is to say the stitching is performed in reverse order Select the image to be copied and set its offset that is determine the location of the replicated image as follows The effect before and after copying is as follows ...

Page 40: ... row spacing and column spacing are automatically calculated and the graph matrix is arrayed The array region is the starting position of the first X1 Y1 array and the height and width of the second X2 Y2 array The two points are diagonal vertices of the positive rectangle and then the array region of the positive rectangle is calculated In mode 3 according to the set number of rows columns and ar...

Page 41: ... position where needle point needs to be added or translation needle point through the direction key and then click the OK key to complete the corresponding operation Note and buttons indicate that the function is on when it is in embedded state or the background is brown The function can be turned off by adding needle points or translating needle points continuously and then clicking to restore t...

Page 42: ... reference point to clear all the reference points that have been set Zigzag Sewing Select multiple choices in select more than two neighboring points that should be subjected to zigzag stitching Select all options to indicate that the entire line segment is modified to a zigzag sewing Tip When you can t see the needle point clearly you can enlarge the image to the appropriate size by enlarging ke...

Page 43: ...g the nodes Moreover even the start point and the direction of the entire curve can be changed the key operation mode is the same as needle point editing The interface is as follows Copy the same curve with certain X and Y offset from the original curve Graph transformation Enter the curve transformation interface as follows ...

Page 44: ...e method and select the curve you want to edit through Undo the edition of the previous step Enter the processing sequence interface to view the processing sequence of graph Set the position of X and Y of the graph that will be selected for translation and move the curve to that position Note It can only be seen when zoomed out Before translation ...

Page 45: ...cal ratio of the curve and click OK when the graph will be stretched based on the set parameters The selected graph is scaled by the set graph ratio Make horizontal and vertical mirroring changes to the selected graph As follows Before the change After horizontal mirroring change ...

Page 46: ...43 Cut the selected graph at a set angle as shown below Before cutting The graph vertically sheared by 5 degrees ...

Page 47: ...44 Choose to increase or decrease the graph by a number of millimeters at the start or end of the selected graph Refer to in 2 2 2 ...

Page 48: ... and then reading Operation succeeded then the system returns to the main interface which means the selected parameters have taken effect All the set values and other hidden parameters in User parameters and Mechanical parameters will be modified by this parameter file The key functions are described as follows Write the selected parameter file into control board as a parameter actually used The p...

Page 49: ...file to the memory space Select the file in the way as mentioned above and click to make the parameter take effect Note The parameter file varies depending on equipment model Mixing is prohibited Even the equipment of the same model may have different optimal factory parameter configurations due to slight differences in their mechanical structures Hence it is recommended after the purchase of mach...

Page 50: ...d cutting and foot pressing etc during automatic processing Stitch Start Speed Set the start speed of the first stitches and whether stitching should be started slowly or not Speed Para Set the running speed of spindle and XY axes Plate Setting Set relevant parameters for sheet pressing Winding Setting Set winding parameters Speed Ratio Set the spindle processing speed override Reset Setting Set r...

Page 51: ...rameters for break detection Trim Setting Set relevant parameters for trimming Power on Setting Set the parameters that need to be initialized when the machine is powered on Other Setting Set parameters relating to cycle processing and interface display Take automatic processing as an example where the interface is as follows ...

Page 52: ...and remarks Auto Process Platen uplifting after work end Yes No Yes Auto Process Head and tail foot down needle number 0 8 0 Trimming after work end Yes No Yes To the position after work end Origin Secon dary origin Secondary origin The origin means absolute coordinate origin Secondary origin refers to the secondary origin offset point added to the file Sewing loose thread enable Yes No No Sewing ...

Page 53: ... 0 With the dynamic pressure foot sewing drop height 0 000 4 000 0 000 With the dynamic pressure foot sewing end drop height 0 000 4 000 0 000 Motor presser foot by half Normal Halve Enlarge Normal Auto Process Trim motor reset after work Yes No Yes Follow foot reset after work Yes No Yes Set the base forward moving Yes No Yes Set the base frame error Yes No Yes End of work output IO1 Nil OUT1 OUT...

Page 54: ...fixed rate above noted acceleration settings are invalid End 2 needle is low speed Yes No No Speed Param The highest speed of the spindle rpm 100 4500 2800 Limit the max working speed in the main interface of processing Frame moving speed mm min 100 100000 15000 The moving speed of press frame in idling segment during normal sewing operation Speed Param Frame inching speed mm min 100 20000 5000 Pr...

Page 55: ...ting Continuous inching speed Reduce Lowe st Normal Reduce Rverse speed rmp 0 3000 0 Working speed of reverse sewing The last few needle speed limit 0 30 0 No pull line blowing output IO OUT1 OUT8 无无 The last needle speed 100 1800 0 Plate Setting Prohibit sewing when uplifted Yes No Yes The frame must be pressed when moving Yes No Yes When the frame is lifted the axis cannot be moved manually Dou...

Page 56: ...ng Winder machine status Allow Prohibi t Allow Set the default state of processing assist interface Winding speed 100 4500 1200 Set the default rotation speed for winding in the processing assist interface Winding timer s 1 63000 70 Set the time from start to automatic stop of winding in processing assist interface Speed Radio High speed radio 1 100 100 Actual speed of spindle in main interface Se...

Page 57: ...is Y Axis No X Axis Extension axis reset speed mm s 1 000 2000 000 1 000 Press reset alarm prompt Yes No Yes Output IO before reset OUT1 OUT10 Nil Nil Output IO Low High Low Level Output IO after reset OUT1 OUT10 Nil Nil Output IO Low High Low Level Pause Setting Trimming threads in pause Yes No Yes Yes Automatic thread trimming No No automatic thread trimming Stitches position in pause Down posit...

Page 58: ...tion is stopped when the used length of bottom thread reaches the total length Effective of the Bobbin line alarm Yes No Yes Yes means automatic statistics of the used length of bottom thread during operation Piecework reset when power on Yes No Yes Yes means current value of count by piece is zero cleared after power up To continue after work piece Yes No Yes No means the operation stops when cur...

Page 59: ...specify the output IO state for a laser line segment Coord position 1 4 0 000 6000 000 0 000 Used for self programming functional mode coordinate position of relevant axis shifting instructions dynamic modification and invocation Attach param 1 4 0 100000 0 For the self programming functional mode some instructions need to be set and invoked dynamically Break Line Detection Automatic break detecti...

Page 60: ...esponding output IO maintains a high level output for 1 second QEP2 as bobbin thread detection Yes No No Some machines employ B encoder for bottom thread detection Trim Setting Speed of the spindle trimming rpm 10 500 10 Starting delay of trimming s 0 01 6 55 0 1 Duration of drawing threads s 0 01 6 55 0 1 Dial line of delay presser foot s 0 01 6 55 0 1 Delay for loosening threads s 0 01 6 55 0 01...

Page 61: ...s 0 000 100 000 0 000 The knife second speed mm s 0 000 100 000 0 000 Power on Settings Stitches to the up position when powered on Yes No Yes Frame automatic back to the origin Yes No No Motor lock when powered on Yes No Yes Presser foot lift when powered on Yes No Yes Other Setting Air pressure detection Yes No No Yes means stoping and alarming if the air pressure is low when working Whether to ...

Page 62: ...f the processing range Sewing P0S The first sewing point of processing file Default Stop after processing Template recognition mode Barcode RFI D RFID File Number Barcode recognition mode File Name Electronic tag recognition mode Interface style Classic Simplicity Classic Classic Three dimensional keys Simplicity Flat keys Motion mode before starting work XY X priority Y priority XY Empty movement...

Page 63: ...ther information Voice prompt Middle High Low Close Close Enable Blackout Memory Yes No Yes After restarting the electricity continue sewing progress before power failure continue sewing The file is valid when the RFID label leaves Yes No No ...

Page 64: ...ding thread cutting and machine needle Input Port Setting Enter IO polarity settings Out Port Setting Setting of duty cycle and duration of output IO Platen Size Setting Size of working breadth and setting of datum free Axis Run Param Setting of direction and polarity of spindle XY axis foot press etc Delay Setting Settings of delay or time for foot pressing plate pressing and shutdown Foot Follow...

Page 65: ...began to invert slowly Spindle forward key the key spindle began to rotate slowly Manual foot pressing lifting key every time a foot pressing switch between lifting and pressing According to the angle value of the current machine updown needle positioning other angle values can be calculated automatically according to the proportion of the conventional setting values Needle bar up and down keys ea...

Page 66: ... and set Restore key the parameters set can be restored by the restore key before they are saved 7 2 Introduction to Setting up Mechanical Parameters Parameter classificati on Parameter name Range Default Parameter meaning and remarks Shaft Angle Setting Feeding start angle 0 999 0 Feeding end angle 0 999 0 Trimming start angle 0 999 0 Trimming end angle 0 999 0 Surface line dial angle 0 999 0 ...

Page 67: ...se other standby Out Port Setting Output duty ratio Frame 25 50 75 100 25 Output duty ratio Foot Output duty ratio Trim Output duty ratio Pull Output duty ratio Loose Output duty ratio LED Ouput mode Ordinary Program Ordina ry Start to continue ms 0 500 0 Thread holding mode Thread loose Thre ad holding Thread loose Platen Size X limit 10 15000 10 Size in Negative Direction of Working Range X X li...

Page 68: ...on of Working Range Y No datum offset X 5000 000 5000 000 0 000 No datum offset Y Axis Run Param Spindle motor DIR Positive Negative Positiv e Spindle encoder X Axis motor DIR Y Axis motor DIR X polarity Y polarity Spdrate ALL 95 90 85 80 75 70 ALL Main motor type 1 2 3 1 Foot Travel 0 10000 0 Foot resolution 0 60000 0 ...

Page 69: ... solenoid foot is idle it will automatically enter the dormant state after exceeding the set time corresponding to the low level of IO output and turn off this function when the value is 0 Timeout stop time ms 0 1800000 0 After the last work if the work does not continue beyond the set time the alarm will be prompted Turn off this function when the value is 0 Work enable input IO 0 7 0 If the inpu...

Page 70: ...e Drop end angle Foot follow height mm 0 200 100 000 0 026 Y Axis rise start angle repay 300 300 0 Y Axis rise end angle repay Y Axis drop start angle repay Y Axis drop end angle repay The descent start angle can be set to a limited extent Yes No No Inflection speed Inflecton slow speed Yes No Yes Inflection speed 10 5000 0 Speed of the first inflection 10 5000 1200 Speed of the second inflection ...

Page 71: ...00 000 0 000 Axis 3 maximum travel mm Add a special needle at the end of sewing mm 0 0 1 0 0 0 At the end of sewing sew one more stitch Axis Resolution Realiti length 1 0 99999 9 1 0 Distance from the actual movement of the corresponding axis Theory length The distance that the corresponding axis should theoretically move X Axis resolution 1 0000000 1 0000 000 According to the actual and theoretic...

Page 72: ...ly 100 90000000 100 After how many turns of the spindle are rotated the oil supply operation is performed That is the corresponding output IO is high level Oil supply duration s 0 00 650 00 0 00 The duration of oil supply to the spindle is the time when the output IO maintains a high level Motor clip Clip zero 1 0 000 100 000 0 000 Clip zero 2 Clip line 1 maximum travel 1 000 100 000 1 000 Clip li...

Page 73: ...l is currently used Total length of punching bottoms 0 000 2000000 0 00 0 000 When the head 3 mode is the punching mode it is effective and the total length of the punching base material The Z axis is used as a shift line Yes No Yes Special settings for sewing electric blankets Shift line position 0 000 80 000 0 000 The parameter Z axis is used as cycloid is valid when it is opened and the magnitu...

Page 74: ...he rotating nose when rise or fall Rotary up and down delay 0 0 3000 0 0 0 The duration of IO high level used for spinning up and down IO Rising and falling only at the beginning and at the end Yes No No The lifting action is performed only at the beginning and end of the work Rotation offset initial angle 0 360 0 Rotation assisted migration starting angle Rotation offset radius mm 0 000 0 500 0 0...

Page 75: ...ce as shown in the figure The key functions are described as follows Input Test Test if input port is normal Out Test Test if output port is normal Network Setting Set up wireless network and remote control etc Date Setting Set the system time Locking Setting Set the administration password use restrictions staged unlocking and so on System Language Set the system language of screen There are thre...

Page 76: ... screen and motherboard and to view logs etc 8 2 Input Test Used to test if the external input circuit is in good condition Press key in the assist operation interface to enter the input test interface as shown in the figure You can manually trigger relevant sensors and check whether the input status has changed and determine if the sensor or hardware is in good condition 8 3 Output Test Used to t...

Page 77: ...ess frame and press foot one click corresponds to one motion cycle of cylinder and another click will return the cylinder to its initial state The OUT1 OUT2 function depends on specific device load and some outputs are not used Lamps 1 and 2 are used to control SYS indicator lamp ON OFF on screen and correspond to red and blue lamps respectively When is clicked it shows the message reading In prog...

Page 78: ...ly connected Server port Used to connect a server with designated IP and port on LAN If the port is 0 or null it means an external cloud server is connected Click to enter the wireless network setup interface and automatically search for hotspots available for current location as shown in the figure below Click when WIFI hotspot is searched for again The number at upper right corner of each hotspo...

Page 79: ... Huo IoT and to set each account for accessing part or all of the dozens of functions of the device 8 5 Date Settings Used to set the system time e g year month day hour and minute displayed in the upper right corner of the screen Enter the administration password to get into the setup interface The interface is as follows ...

Page 80: ...c control is designed with four types of passwords of which the functions are defined as follows Administration password Enabled in Locking Setting Use limit Administration password is the password with the highest privilege You can change other passwords if you know the administration password Mechanical parameter password Enabled in Locking Setting Password Setting Once the mechanical parameter ...

Page 81: ...ime manage lock secret code and other related operations It can realize time limited use such as installment function If the equipment is limited when the set time is reached the main processing interface will pop up a dialog box prompting the input of a specific unlock password to unlock the lock Note This function is only for manufacturer instead of customers Improper use of this feature may cau...

Page 82: ...ates the branch version number Click to select the mainboard and display If you select the interface display If you select the instruction display Select the file and click the button to upgrade Upgrade package directory that is automatically read after the insertion of USB flash disk display the interface or motherboard upgrade files under all folders and current directory The system upgrade step...

Page 83: ...successful upgrade Description of related error prompts 1 Upgrade interface prompt Error in upgrade file type Cause a The upgrade file is not selected b The upgrade file is corrupted or not suitable for the present system Solution Reinsert the USB flash disk or put the correct upgrade file therein 2 For the upgrade of motherboard the prompt message reading No valid upgrade file found appears Cause...

Page 84: ...splay detailed parameters for each shaft of the system drive The drive preview interface is as follows Selection box Select the drive parameter information to be viewed The parameters can t be modified on the screen 8 10 Test Transfer Used to test whether the communication between screen and motherboard is in good condition The test transmission interface is as follows Enter the value you want to ...

Page 85: ...the left Click this key once the running current of spindle will decrease and the normal current can t be restored until the power is turned off and restarted Used to test whether the spindle can function properly under no load The alarm log can be viewed The alarm log interface is as follows Export the alarm log as a file to a USB flash disk for convenient troubleshooting and anomaly statistics C...

Page 86: ...pment status is displayed on the console in real time The machine status interface is as follows The operator shall select the machine status to be reported and click to bring up the following interface Upon the arrival of technician at the equipment he she can click when the machine status displayed on console reads Waiting for solution When is clicked after the removal of anomaly the machine sta...

Page 87: ...stics function to replace the bottom thread and modify relevant length information b Where the bottom thread statistics function is not used you can click to disable it See Section 2 2 5 and User Settings 5 The quantity of work is full Cause In the processing statistics interface the current value of count by piece increases to the total count by piece Solution a If the processing statistics funct...

Page 88: ... If so just click 9 The main motor error Cause a The spindle motor circuit is open or the encoder cable is not connected b Spindle motor is damaged Solution a Check if the motor cables are properly connected and if the encoder cable is connected b If the motor cables are properly connected it s necessary to replace spindle motor test the spindle with in powered on state or manually rotate the moto...

Page 89: ...ed or if the motor is in good condition b Rotate the motor manually to check whether the W axis axis limit signal indicator of motherboard changes c Check if the parameter settings exhibit conflict 13 The main motor direction error Cause Spindle rotation direction is wrong Solution Use parameter modification software to correct the spindle moving direction or modify the spindle motor direction or ...

Page 90: ... control board c Abnormal parameter settings or wiring error Solution a Check whether the barometric pressure is normal b Short circuit the input and gnd with tweezers and check if the input changes at Assist settings Input test side c Check whether the parameters are set abnormally In normal condition the input is normally closed In the case of insufficient pressure it should be opened when the L...

Page 91: ...y trigger the position input signal to check whether it can be detected 21 Foot follow error Cause Press foot zero input port detects no signal Solution Check the IO port set for follower press foot alarm in parameter setup software manually trigger the IO port and check whether it can be detected ...

Page 92: ... be processed on the left when the processing pattern can be previewed in the middle of interface If file capture function is used to create processing file see Chapter IV 3 Place the template Put the fabric to be processed into the prepared template click and click to make press frame get into rising state Place the template under press frame and click so that the press frame can go down and pres...

Page 93: ... prompts are displayed refer to Appendix I 3 If the processing is repeated after processing you have to click other buttons upon completion of one processing cycle and enter parameter setup interface to cancel cycle processing ...

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