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JUKI AMS-224EN/IP-420, Instruction Manual, Page: 4 / 120

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JUKI AMS-224EN/IP-420 Instruction Manual Download Page 4

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(3) When the rest switch is not displayed ........................................................................................84

3. MEMORY SWITCH DATA LIST ........................................................................................... 85

 3-1. Data list ....................................................................................................................... 85

 3-2. Initial value list ........................................................................................................... 91

4. ERROR CODE LIST ............................................................................................................ 93
5. MESSAGE LIST ................................................................................................................ 100

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. MAINTENANCE OF SAWING MACHINE ......................................... 103

1. MAINTENANCE ................................................................................................................ 103

 1-1.  Adjusting the height of the needle bar (Changing the length of the needle) .... 103

 1-2. Adjusting the needle-to-shuttle relation ................................................................ 103

 1-3.  Adjusting the timing of main shaft and hook driving shaft ................................ 105

 1-4.  Adjusting the height of the feeding frame ............................................................ 106

 1-5. Adjusting the vertical stroke of the intermediate presser ................................... 106

 1-6. The moving knife and counter knife ...................................................................... 106

 1-7. Needle thread clamp device ................................................................................... 107

 1-8. Thread breakage detector plate  ............................................................................ 107

 1-9. Draining waste oil .................................................................................................... 108

 1-10. Amount of oil supplied to the hook ....................................................................... 108

 1-11. Replacing the fuse ................................................................................................... 108

 1-12. Changing the voltage of 100

,/

200V ................................................................... 109

 1-13. Replenishing the designated places with grease ................................................. 110

(1) Points to be applied with JUKI Grease A ...................................................................................111
(2) Points to be applied with JUKI Grease B .................................................................................. 112

 1-14. Troubles and corrective measures (Sewing conditions) ..................................... 113

2. OPTIONAL ........................................................................................................................ 115

 2-1. Table of Needle hole guide ..................................................................................... 115

 2-2. Silicon oil tank  ........................................................................................................ 115

 2-3. Bar code reader ....................................................................................................... 116

Summary of Contents for AMS-224EN/IP-420

Page 1: ... ENGLISH Instruction Manual AMS 224EN IP 420 CompactFlash TM is the registered trademark of SanDisk Corporation U S A ...

Page 2: ...G MACHINE 12 5 1 Sewing 12 5 2 Needle thread clamp device 13 5 3 How to use the plastic blank supplied with the machine as an accessory 14 OPERATION SECTION WITH REGARD TO THE PANEL 15 1 PREFACE 15 2 WHEN USING IP 420 19 2 1 Name of each section of IP 420 19 2 2 Buttons to be used in common 20 2 3 Basic operation of IP 420 21 2 4 LCD display section at the time of sewing shape selection 23 1 Sewin...

Page 3: ...Creating procedure of the combination data 58 3 Deleting procedure of the combination data 59 4 Deleting procedure of the step of the combination data 59 2 23 Using the simple operation mode 60 2 24 LCD display when the simple operation is selected 61 1 Data input screen individual sewing 61 2 Sewing screen individual sewing 64 3 Data input screen combination sewing 67 4 Sewing screen combination ...

Page 4: ...ing frame 106 1 5 Adjusting the vertical stroke of the intermediate presser 106 1 6 The moving knife and counter knife 106 1 7 Needle thread clamp device 107 1 8 Thread breakage detector plate 107 1 9 Draining waste oil 108 1 10 Amount of oil supplied to the hook 108 1 11 Replacing the fuse 108 1 12 Changing the voltage of 100 200V 109 1 13 Replenishing the designated places with grease 110 1 Poin...

Page 5: ...is selected 17 Max sewing speed limitation 200 to 2 500 sti min Scale 100 sti min steps 18 Pattern selection facility Pattern No selection method 19 Bobbin thread counter UP DOWN method 0 to 9 999 20 Sewing counter UP DOWN method 0 to 9 999 21 Memory back up In case of a power interruption the pattern being used will automatically be stored in memory 22 2nd origin setting facility Using jog keys a...

Page 6: ...1 Machine head 2 Wiper switch 3 Temporary stop switch 4 Feeding frame 5 Intermediate presser 6 Thread stand 7 Operation panel IP 420 8 Power switch also used as the emergency stop switch 9 Control box 0 Foot pedal 1 2 3 4 6 7 9 0 5 8 ...

Page 7: ...nd lower plate 1 2 Temporarily fix throat plate auxiliary cover asm 3 with throat plate auxiliary cover support set screws 5 and washers 4 3 Temporarily fix throat plate auxiliary cover support 6 to the machine bed with setscrews M6 7 4 Fix throat plate auxiliary cover asm 3 on the machine bed with two counter sunk screws 8 5 Insert spacer 2 between cloth feed base cover 0 and throat plate auxilia...

Page 8: ... 3 3 2 3 1 L 1 2 R 3 2 Table position adjustment Only for 6030 For the 6030 the table has been retracted from the normal position in the factory in prior to shipment After unpacking be sure to carry out the following steps 1 through 9 Position adjustment for the left table L is described as an example Adjust the position of the right table R in the similar manner Accessories to be used A Table fix...

Page 9: ...hole do not align align them by moving the table Tighten screw 2 after mounting the nut from the underside of the table 6 Securely tighten the table fixing bolts at two locations from the table stand side For refer ence Tightening torque 6 N m 7 After mounting the cover attach the table fixing bolt cover accessory A in position 9 Secure the operation panel stoppers accessory D in the punched locat...

Page 10: ...tall the panel at the position where X move cover or head grip does not interfere with it since breakage of the panel will be caused 1 Installing the IP 420 4 3 1 2 3 4 Installing the thread stand 1 Assemble the thread stand Then put it in thread stand mounting hole A or B in the machine table 2 Tighten locknut 1 to fix the thread stand 3 When ceiling wiring is possible pass the power cord through...

Page 11: ...er the knob and fix it Close air cock 1 to expel air 3 6 Installing the eye protection cover WARNING Be sure to attach this cover to protect the eyes from the disperse of needle breakage Use eye protection cover 1 after securely attach ing it on face plate cover 3 with screw 2 To prevent interference with the feed ing frame be sure to install the thread stand guide arm asm with the eye protection ...

Page 12: ...rt the claw of forklift up to the transverse beam A in front of the upper stand from the position as shown in the figure in the rear of the sewing machine 2 Lift the claw of the forklift up to the position where the claw of forklift comes in contact with the bot tom surface of the upper stand and the upper stand does not fall Take care not to allow the forklift claw to crush the cable Regulating g...

Page 13: ...Do not put your foot or climb on the sewing machine table or table stand during lubrica tion 2 Apply one drop of oil to the hook race 1 part to spread on it The oil tank to lubricate is for lubricating to the hook portion and the gear box portion For the hook portion the oil amount can be decreased when the number of revolutions used is low and the oil amount is large Refer to 1 10 Amount of oil s...

Page 14: ... 1 3 2 Threading of L type thread guide in case of large return of twist 4 5 Installing the bobbin WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 Set the bobbin 1 into bobbin case 2 in the direction shown in the figure 2 Pass the thread through thread slit 3 of bobbin case 2 and pull the thread as it is By so doing the ...

Page 15: ...diate presser height Press INTERMEDIATE PRESSER SET TING button A and adjust with TEN keys B so that the clearance between the bot tom end of intermediate presser and the cloth is 0 5 mm thickness of thread used 1 Setting range of the intermediate presser is up to the standard of 3 5 mm However the setting range can be changed up to max 7 mm with memory switch U112 2 When increasing the height of ...

Page 16: ...he pressure Decrease Increase 5 OPERATION OF THE SEWING MACHINE A B C 1 2 3 5 1 Sewing In case of the mechanical valve pedal 1 Set a workpiece under the feeding frame and depress pedal A of the pedal switch Then the feeding frame comes down When the foot is detached the feeding frame returns to its home position The lowering speed of the feeding frame changes according to the depressing amount Thi...

Page 17: ...intermediate 20 to 5 3 H type thick thread 5 to 2 0 Front 1 Rear standard Regarding thread clamp unit Change the set value of memory switch U69 according to the thickness of needle thread The value has been set to 1 Thin thread at the time of delivery Commendable value is Set value 1 for thread count 50 to 8 Set value 2 for thread count 20 to 5 and Set value 3 for thread count 5 to 2 The value wil...

Page 18: ...30 6030 1 Plastic blank 40072147 40074148 2 Feeding frame 40072138 40072139 3 Setscrew SM1041401SC SM1041401SC 4 Washer WP0430801SC WP0430801SC 5 Nut NM6040001SC NM6040001SC 6 Positioning screw SM4040501SN SM4040501SN 5 4 2 1 6 3 When needle thread is excessively long at the time of using the thick thread the end of nee dle thread held with the needle thread clamp is rolled in the seams and slip o...

Page 19: ...xtension is DAT Read from media Max 999 patterns can be used 2 Using the data M3 data of AMS 210D series with AMS 224EN There are two ways to use M3 data with AMS 224EN 1 Reading by using IP 420 Use PC personal computer and copy file AMS AMS00xxx M3 of M3 from floppy disk of AMS 210D to AMS of media Insert the media to IP 420 and select Pattern No xxx from M3 data 2 Changing to vector format data ...

Page 20: ...letion of setting of the media close the cover If the cover cannot be closed since the memory media comes in contact it check the following Check that the media is securely pressed until it goes no further Check that the inserting direction of the media is proper 1 When the inserting direction is wrong panel or media may be damaged 2 Do not insert any item other than the CompactFlash TM 3 The medi...

Page 21: ...fter completion of copying the data remove the USB device Remove the USB device Put the cover back in place Cautions when using the media Do not wet or touch it with wet hands Fire or electric shock will be caused Do not bend or apply strong force or shock to it Never perform disassembling or remodeling of it Do not put the metal to the contact part of it Data may be disappeared Avoid storing or u...

Page 22: ... the IP panel until it will go no further Do not turn the power OFF while the data on the USB flash drive is being accessed 2 USB specifications Conform to USB 1 1 standard Applicable devices 1_ ____ Storage devices such as USB memory USB hub FDD and card reader Not applicable devices_ __CD drive DVD drive MO drive tape drive etc Format supported ______FD floppy disk FAT 12 Others USB memory etc F...

Page 23: ...formed 4 COMMUNICATION key Changeover of the data input screen and the communication screen can be performed 5 MODE key Changeover of the data input screen and the mode changeover screen which performs various detail settings can be performed 6 Contrast control 7 Brightness control 8 CompactFlash TM eject button 9 CompactFlash TM slot 0 Cover detection switch 1 Connector for external switch 2 Conn...

Page 24: ...the upward direction DOWN SCROLL button This button scrolls the button or the display in the downward direction RESET button This button performs the release of error NUMERAL INPUT button This button displays ten keys and input of numerals can be performed CHARACTER INPUT button This button displays the character input screen Refer to 2 14 Naming users pattern p 42 INTERMEDIATE PRESSER DOWN button...

Page 25: ...selection screen is displayed whenever the power is turned ON 2 Select the pattern No you desire to sew When the power is turned ON the data input screen is dis played Pattern No button A whichs selected at present is displayed in the center of the screen Press the button to se lect the sewing shape For selecting procedure of the sewing shape refer to 2 5 Performing sewing shape selection p 27 Whe...

Page 26: ... frame needle interferes with the feeding frame during sewing and there is a danger of needle breakage or the like 2 When the presser is going up be careful that your fingers are caught with the presser since the presser moves after coming down 3 When turning OFF the power without pressing READY key the set value of Pat tern No X enlargement reduction ratio Y enlargement reduction ratio Max sewing...

Page 27: ...n new register screen is displayed Refer to 2 13 Performing new register of users pattern p 41 Pattern button name input screen is displayed Refer to 2 14 Naming users pattern p 42 Effective ineffective of thread clamp is selected Thread clamp ineffective Thread clamp effective Intermediate presser is lowered and the intermediate presser reference value change screen is displayed Refer to 2 6 Chan...

Page 28: ... value setting button is displayed Refer to 2 6 Changing item data p 29 Scale rate in X direction of sewing shape being selected at present is displayed on this button When the scale input is set to non selection by setting memory switch the button goes out and the X scale is displayed Refer to 2 6 Changing item data p 29 Actual size value in Y direction of sewing shape being selected at present i...

Page 29: ...t because of interruption of needle tip p 36 Effective ineffective of the thread clamp is selected Thread clamp ineffective Thread clamp effective Intermediate presser is lowered and the intermediate presser reference value change screen is displayed Refer to 2 6 Changing item data p 29 This button returns the presser to the start of sewing and raises the presser at the time of temporary stop R A ...

Page 30: ... selected at present is displayed Existing counter value is displayed on this button When the button is pressed the counter value change screen is displayed Refer to 2 12 Using counter p 38 The counter display can be changed over among the sewing counter No of pcs counter and bobbin counter Refer to 2 12 Using counter p 38 Step sewing screen is displayed Checking of the pattern shape can be perfor...

Page 31: ...ere are 4 kinds below of the sewing shape Select the kind you desire from among them Pictograph Name Users pattern Vector format data M3 data Sewing standard format Maximum number of patterns 999 999 999 999 Select the sewing shape you desire from SEWING SHAPE SELECTION buttons E and press ENTER button F The SEWING SHAPE BUTTON LIST screen is displayed according to the sewing shape you have se lec...

Page 32: ... the sewing shape is determined and the data input screen is displayed When the sewing shape is users pattern the screen as A is displayed PATTERN NO SELECTION button J that is registered to us ers pattern is displayed Press the button of PATTERN NO you desire to select When VIEWER button K is pressed the shape of the pattern No selected is displayed and you can confirm it H G J I K A ...

Page 33: ...de enlargement and reduction can be performed with in crease decrease of pitch When X Y scale rate is individually set in case of circle or arc or X Y enlargement reduction are repeated the sewing is changed to point sewing and the shape may not be kept Enlargement reduction can be performed by increase decrease of pitch In this case set and read X Y scale rate in the pattern list screen Max input...

Page 34: ... reduction ratio is excessively small E042 Operation error is displayed 3 When the scale rate is changed with increase decrease of number of stitches pitch is fixed mechanical control command inputted to the points other than the shape point is deleted In case of change display H the change confirmation screen is displayed at the time of the change of pattern When ENTER button I is pressed the inf...

Page 35: ...ition When the COMMAND SEARCH BACKWARD button F is pressed the feed automatically moves to the sew ing start position To stop the feed press button C D E F G or H When INTERMEDIATE PRESSER button G is pressed the intermediate presser is raised or lowered This button is not displayed when MEMORY switch U103 is set at 5 Finish checking the shape When PRESSER INITIAL POSITION button H is pressed the ...

Page 36: ...and backward When you keep pressing the button C or D the moving speed increases Indicated value J is the absolute value Thread tension value Thread tension command value When you press COMMAND SEARCH FORWARD button E or BACKWARD button F the feed travels forward or backward from the current needle entry point to the needle entry point where the first tension command or the intermediate presser co...

Page 37: ...or H When INTERMEDIATE PRESSER button G is pressed the intermediate presser is raised or lowered This button is not displayed when MEMORY switch U103 is set at When PRESSER INITIAL POSITION button H is pressed the work clamp moves to its origin and the screen is restored to the sewing screen When COMMAND DELETE button I is pressed the screen for deleting the command as shown in A is displayed When...

Page 38: ...is performed INTERMEDIATE PRESSER UP DOWN button C FEED BACKWARD button D FEED FORWARD button E and RETURN TO ORIGIN button F are displayed in the screen 2 9 How to use temporary stop 3 Adjust the presser to the re sewing position When FEED BACK button D is pressed the presser returns stitch by stitch and when FEED FORWARD button E is pressed it advances stitch by stitch Move the presser to the re...

Page 39: ...resser goes up 4 Perform again the sewing work from the start When the pedal is depressed sewing starts again 2 Perform thread trimming Press THREAD TRIM button B to perform thread trim ming When thread trimming is performed INTERMEDIATE PRESSER UP DOWN button C FEED BACKWARD button D FEED FORWARD button E and RETURN TO ORIGIN button F are displayed in the screen To interrupt sewing due to any tro...

Page 40: ...ON key B The position to which the feeding frame is brought becomes the standby position The sewing product can be placed at that position The sewing position itself does not change The moving amount set can be effective only in the sew ing screen When the screen returns to the input screen by press ing down READY key the moving amount set is erased A B The parallel shift of the sewing position is...

Page 41: ...art pedal and the sewing machine rotates and starts winding bobbin thread 3 Stop the sewing machine Press STOP button B and the sewing machine stops and returns to the normal mode Or depress the start pedal again during winding bobbin and the sewing machine stops while the bobbin thread winding mode stays as it is Depress the start pedal again and the bobbin winding starts again Use this way when ...

Page 42: ...is counted up When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time the sewing of one shape is performed the existing value is counted down When the existing value is reached to 0 the count up screen is displayed Counter disuse The sewing counter does not count a finished shape even when the machine has sewn the shape The counter screen of the s...

Page 43: ...nput the set value When 0 is inputted in the set value the display of count up screen is not performed Bobbin counter UP counter The counter increases the existing value by one every time the machine has sewn 10 stitches When the existing value is equal to the set value the count up screen is displayed DOWN counter The counter decreases from the existing value by one every time the machine has sew...

Page 44: ...nge screen When you desire to revise the counter value during sewing work due to the mistake or the like press COUNTER VALUE CHANGE button A on the sewing screen The counter value change screen is displayed 2 Count up releasing procedure When the count up condition is reached during sewing work the count up screen is displayed and the buzzer beeps Press CLEAR button A to reset the counter and the ...

Page 45: ...sers pattern screen is displayed 3 Input the users pattern No Input the users pattern No you desire to newly register with the ten keys B It is possible to retrieve the users pattern No which has not been registered with the or button C and D 4 Determine the users pattern No Press ENTER button E to determine the users pattern NO to be newly registered and the data input screen at the time of users...

Page 46: ...button B you desire to input and the input of character can be performed As many as 255 characters to and to and symbols can be input The cursor can be moved with CURSOR LEFT TRAVEL button C and CURSOR RIGHT TRAVEL button D When you desire to delete the inputted character adjust the cursor to the position of the character you desire to delete and press DELETE button E 4 Finish the input of charact...

Page 47: ...he new register of pattern button screen is displayed 3 Input the pattern button No Input the pattern button No you desire to newly register with the ten keys B New register to the pattern button No which has been already registered is prohibited It is possible to retrieve the pattern button No which has not been registered with the or button C and D 4 Select the folder to be stored It is possible...

Page 48: ...g users pattern p 42 Character which is registered to the pattern button No being selected is displayed Bobbin thread can be wound Refer to 2 11 Winding bobbin thread p 37 Pattern button No being selected at present is displayed on this button and when the button is pressed the pattern button No selection screen is displayed Refer to 2 17 Performing pattern button No selection p 48 Sewing shape wh...

Page 49: ...eing selected is displayed Travel amount in X direction which is registered to the pattern button No being selected is displayed Travel amount in Y direction which is registered to the pattern button No being selected is displayed X actual size value which is registered to the pattern button No being selected is displayed X scale rate which is registered to the pattern button No being selected is ...

Page 50: ...ng sewing is displayed Character which is registered to the pattern button No being sewn is displayed Scale rate in X direction which is registered to the pattern button No being sewn is displayed Actual size value in X direction which is registered to the pattern button No being sewn is displayed Effective ineffective of thread clamp is selected Thread clamp ineffective Thread clamp effective W S...

Page 51: ...rn button No being sewn is displayed Total number of stitches of sewing shape which is registered to the pattern button No being sewn is displayed Needle thread tension value which is set to the pattern data being selected at present is displayed on this button and when the button is pressed the item data change screen is displayed Refer to 2 6 Changing item data p 29 Travel amount in X direction ...

Page 52: ...d pattern button No button C which have been registered are changed over in order The contents of sewing data which have been inputted in the pattern button No are displayed in the button Here press the pattern button No button C you desire to select 4 Determine the pattern button No When ENTER button D is pressed the pattern button No selection screen is closed and the selection is finished Howev...

Page 53: ...splayed with every folder which is specified when the pattern is newly created When FOLDER SELECTION button B is pressed the pattern button to be displayed is changed Display and press the button of the pattern button No you desire to sew When it is pressed the pattern button No is selected WARNING Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern If...

Page 54: ... changed to the actual size value input by selection of memory switch Max input range and initial value of max speed limitation E are determined with memory switch The input range of travel amount in X direction F and travel amount in Y direction G differs accord ing to the sewing range 3 Display the input screen of the item data you desire to change Data that can be changed are 11 items below Ite...

Page 55: ...he sew ing screen green press READY switch to display the data input screen blue 2 Call the pattern copy screen When PATTERN BUTTON COPY button A is pressed the pattern button copy copy source selection screen is dis played 4 Determine the change of item data For example input X scale rate Press B to display the item data input screen Input the value you desire with the ten keys or or key K When E...

Page 56: ...ection state returns to the pattern button copy copy source selection screen after ap proximately two seconds Combination data can be copied in the same way 2 20 Changing sewing mode 1 Select the sewing mode When switch is pressed in the state that the pattern has been registered SEWING MODE SELECTION button A is displayed on the screen When this button is pressed the sewing mode changes alternate...

Page 57: ...ATA NEW REGISTER button COMBINATION DATA COPY button COMBINATION DATA NAME INPUT button COMBINATION DATA NAME display PRESSER DOWN button BOBBIN WINDING Description Combination data No new register screen is displayed Refer to 2 15 Performing new register of pattern button p 43 Combination pattern No copy screen is displayed Refer to 2 19 Copying pattern button p 51 Combination data name input scr...

Page 58: ...t is displayed in blue color As many as the number of inputted patterns is displayed in H and I display and button Pattern No shape number of stitches etc which are registered in H SEWING ORDER are displayed on the button When the button is pressed the pattern selection screen is displayed As many as the number of inputted patterns is displayed in H and I display and button This button is displaye...

Page 59: ...neffective Thread clamp effective Presser can be lowered and the presser down screen is displayed To raise the presser press the presser up button displayed in the presser down screen This button returns the presser to the start of sewing and raises the presser when the present presser position is on the way of sewing Combination data No being selected is displayed Pattern button No being sewn is ...

Page 60: ... this button When the button is pressed the counter value change screen is displayed Refer to 2 12 Using counter p 38 The counter display can be changed over among the sewing counter No of pcs counter and bobbin counter Refer to 2 12 Using counter p 38 Actual X size value of the sewing shape which is registered to the pattern button No being sewn is displayed X scale rate of the sewing shape which...

Page 61: ... the upper part of the screen and other combination data No buttons which have been registered are displayed in the lower part of the screen A C E F D B 3 Select the combination data No When UP DOWN button B is pressed combination data No buttons C which have been registered are changed over in order It is also possible to display the combination data No input screen using NUMBER INPUT button D an...

Page 62: ...ata are displayed in the buttons Here press the pattern No buttons you desire to select 4 Determine the pattern No When ENTER button E is pressed the pattern No se lection screen is closed and the selection is finished A C B F E D I G 5 Repeat steps 2 through 4 as many as the number of pat tern Nos you desire to register When the first register is determined the second pattern selec tion button F ...

Page 63: ...n data No Perform steps 1 to 2 of 2 22 1 Selection of combina tion data p 57 to make the state that the combination data including the step you desire to delete has been selected 2 Display the pattern No selection screen Press UP DOWN SCROLL button A to bring the PATTERN SELECT button for the step to be deleted under the selected state B Then when STEP DELETE but ton C is pressed the data step del...

Page 64: ...EEN MODE SELECT button A is displayed on the screen When this button is pressed the screen mode is changed over between the nor mal operation and the simple operation When the normal operation is selected When the simple operation is selected A With IP 420 the SIMPLE OPERATION mode is available ...

Page 65: ... 61 2 24 LCD display when the simple operation is selected 1 Data input screen individual sewing User s pattern Media pattern Direct pattern A B B A F F C B C E M F N O H D G I J K Q P A L ...

Page 66: ...ting procedure the thread tension reference value is indicated on edit data display Q The thread tension value is increased decreased in increments of 1 using PLUS button J or MINUS button K Refer to 2 6 Changing item data p 29 H MAX SPEED LIMITATION SETTING button The current max speed limitation is indicated on the button When the button is pressed the max speed limitation can be changed During ...

Page 67: ...d When no edit item is selected this display is not given A MEDIA PATTERN WRITE button Data on a media pattern is written When this button is pressed the new media pattern registration screen is displayed This button is displayed when the media pattern is selected B USER S PATTERN WRITE button Data on a user s pattern is written When this button is pressed the new user s pattern registration scree...

Page 68: ... 64 A B C P O D M N C B A M A Q J H I K L R E S F G User s pattern Media pattern Direct pattern 2 Sewing screen individual sewing ...

Page 69: ... indicated on the button When the button is pressed the reference value of the thread tension can be set During the setting procedure the thread tension reference value is indicated on edit data display S The thread tension value is increased decreased in increments of 1 using PLUS button K or MINUS button L The thread tension can be changed even during sewing I INTERMEDIATE PRESSER HEIGHT REFEREN...

Page 70: ...ntly selected edit item is displayed When no edit item is selected this display is not given A SEWING DATA TYPE display The type of data read from a medium is displayed Vector form data M3 data Standard format of sewing This display is given when the media pattern is selected A PATTERN LIST button Pattern No and type which are currently selected are indicated on the button When the button is press...

Page 71: ...ATTERN No SETTING button Pattern No is set Registered pattern No is retrieved using PLUS button G and MINUS button H F PATTERN LIST button Pattern No and type which are currently selected are indicated on the button When the button is pressed the selected pattern list screen is displayed for the pattern selection G PLUS button The value for the selected item is increased in increments of the refer...

Page 72: ...ern is displayed O Y ACTUAL SIZE VALUE display The actual Y size value of the currently selected pattern is displayed P TRAVEL AMOUNT IN X DIRECTION display The amount of travel in the X direction of the currently selected pattern is displayed Q TRAVEL AMOUNT IN Y DIRECTION display The amount of travel in the Y direction of the currently selected pattern is displayed R EDIT DATA display The data w...

Page 73: ...ing and raised to its upper position at the time of a temporary stop D SEWING ORDER RETURN button The pattern to be sewn can be returned to the previous one E SEWING ORDER ADVANCE button The pattern to be sewn can be advanced to the next one F SHAPE CHECK button The shape of the pattern which is being selected is checked using PLUS button J or MINUS button K The current number of stitches is indic...

Page 74: ... PATTERN NO TYPE display The pattern No and type of the pattern which is being selected are displayed M SEWING ORDER display The sewing order of currently selected pattern data is displayed N TOTAL NUMBER OF REGISTERS display The total number of patterns registered to the cycle pattern which is currently being selected is displayed O COMBINATION DATA NAME display The name input in the combination ...

Page 75: ... 3 MEMORY SWITCH DATA LIST p 85 2 25 Changing memory switch data 1 Display the memory switch data list screen When MODE key is pressed memory switch button A is displayed on the screen When this button is pressed the memory switch data list screen is displayed 2 Select the memory switch button you desire to change Press UP DOWN SCROOL button C and select the data item button B you desire to change...

Page 76: ...ion screen is displayed 2 Display the maintenance and inspection information screen Press maintenance and inspection information screen display button B in the information screen A B D E C Information on the following three items is displayed in the maintenance and inspection information screen Needle replacement 1 000 stitches Cleaning time hour Oil replacement time hour The interval to inform of...

Page 77: ...ve items are as follows Needle replacement A201 Cleaning time A202 Oil replacement time A203 For the grease up portion refer to the item of 1 13 Replenishing the designated places with grease p 110 3 Perform clearing remaining time up to the replacement When button C of the item you desire to clear is pressed the time of replacement clear screen is displayed When CLEAR button F is pressed the rema...

Page 78: ...In addition the function can upload the aforementioned data to the media or personal computer As the means of communication a media slot and USB port are prepared However SU 1 data server utility is necessary to perform download upload from the personal computer 1 Handling possible data Sewing data that can be handled are 4 kinds below and the respective data formats are as shown be low xxx file N...

Page 79: ...ct the communication procedure There are four communication procedures as described below B Writing data from media to panel C Writing data from personal computer server to panel D Writing data from panel to media E Writing data from panel to personal computer server Select the button of communication procedure you desire 3 Select the data No When F is pressed the writing file selection screen is ...

Page 80: ... A is pressed the data No plural selection screen is displayed 2 Perform the data No selection Since the list of existing data file numbers is displayed press FILE NO button B you desire to write It is possible to invert the selected state of the button with INVERSION button C 3 Determine the data No When ENTER button D is pressed the data No plural selection screen is closed and the data selectio...

Page 81: ...the during communication screen When performing writing to the pattern No which already ex ists the overwriting confirmation screen is displayed before writing When performing overwriting press ENTER button F When performing overwriting all without displaying the over writing confirmation screen press OVERWRITING button G in all cases F G ...

Page 82: ... you desire to format to the media slot close the cover press ENTER button B and formatting starts Save necessary data in the media to the other media before formatting When formatting is performed the inside data are deleted B A When two or more media are connected to the sew ing machine the medium to be formatted is deter mined by the predetermined priority order High Low CF TM slot USB device 1...

Page 83: ...position to stop the presser As the setting value is increased the presser stops at the lower position For the pneumatic type presser the presser gradually comes down with the lapse of time after stopping at the 2 step stroke position In this case repeat the operation since the presser goes up when the pedal is depressed again When setting 2 step stroke position of user s pattern 2 step stroke pos...

Page 84: ...pattern can be changed Incase of sewing screen green press READY key to display the data input screen at the time of pattern button selection 2 Display the pattern data change screen Press PATTERN BUTTON DATA CHANGE button A and the pattern button data change screen is displayed 3 Display 2 step stroke position setting screen Press 2 STEP STROKE POSITION CHANGE button B and the 2 step stroke posit...

Page 85: ... the intermediate position 2 When further depressing 2nd step in the state that 1st step of the intermediate pedal is depressed the presser comes down to the bot tom position 3 When the left lever is pressed with the presser at the bottom sewing starts 4 When depressing 1st step of the intermediate pedal again in the state that the presser is in the intermediate position the presser goes up to the...

Page 86: ... re depressing the right pedal in the state that the presser is at the intermediate position the presser goes up to its upper dead point 5 When depressing the intermedi ate pedal again in the state that the presser is in the bottom posi tion the presser goes up to the top When the 2 step stroke by means of the right pedal the intermediate pedal and the left lever is selected PK 47 is used Change w...

Page 87: ...s depress the start pedal without change and re start the sew ing If not press THREAD TRIM button B and perform thread trimming When performing thread trimming the feed forward back pop up is displayed 3 Adjust the presser to the re sewing position Every time FEED BACK button C is pressed the press er returns by one stitch Every time FEED FORWARD button D is pressed the presser moves forward by on...

Page 88: ... button A is pressed and the error is released the sewing screen is displayed 2 Perform sewing work again from the start When the pedal is depressed sewing starts 3 When the rest switch is not displayed When a large slip is detected the reset switch is not displayed 1 Turn OFF the power ...

Page 89: ...ad clamp 200 to 2500 200 to 2000 100 sti min Thread tension of 1st stitch In case of with thread clamp 0 to 200 1 Thread tension setting at the time of thread trimming 0 to 200 1 Thread tension changeover timing at the time of thread trimming 6 to 4 1 Sewing speed of 1st stitch In case of without thread clamp 200 to 1500 100 sti min Sewing speed of 2nd stitch In case of without thread clamp 200 to...

Page 90: ...fter moving at start of sewing Presser goes up immediately after end of sewing Presser goes up by pedal operation after moving at start of sewing After the feeding frame travels to the sewing starting position it goes up when the FEEDING FRAME switch is pressed Sewing starts when the START switch is pressed Presser lifting motion at the end of sewing can be set With presser up Without presser up O...

Page 91: ...shape size change can be selected input Actual size input Thread tension output time when setting thread tension can be set 0 to 20 1 Bend position of thread clamp is selected 0 S type 1 H type thin thread 50 to 8 2 H type intermediate 3 H type thick thread 5 to 2 Thread clamp and thread clamp position selection Front position Rear position Thread breakage detection selection Thread breakage detec...

Page 92: ... 12 are only enabled for the 2 step stroke type Feeding frame control midway stop time open close Operation order of feeding frame by pedal operation when lifting the feeding frame by the temporary stop command in the pattern data is set 0 to 99 1 0 Solid presser Right pedal 1 Right left separated presser Without priority of right left 2 Right left separated presser In the order of right to left 3...

Page 93: ...ve 2nd origin specified later Retainer compensation motion selection of motion Without motion With motion Selection of needle upper dead point at the time of origin retrieval return to origin Without With Temporary stop thread trimming operation Automatic thread trimming Manual Thread trimming by turning Stop SW ON again Main motor X Y feed synchronized control speed pitch 1400 sti min 3 0mm to 20...

Page 94: ...Sweeping above intermediate presser position where intermediate presser lowers most Sweeping below intermediate presser With without air pressure detection Without With Intermediate presser DOWN position setting Refer to 4 7 Intermediate presser height p 11 0 to 7 0mm 0 1 With without needle cooler control Without With Grease up error Clearing of number of stitches of grease up is performed Refer ...

Page 95: ...f without thread clamp 1500 Sewing speed of 5th stitch In case of without thread clamp 2000 Thread tension of 1st stitch In case of without thread clamp 0 Thread tension changeover timing at the time of sewing start In case of without thread clamp 5 Counter motion selection Height of presser at the time of 2 step stroke 35 1 Buzzer sound can be prohibited Number of stitches of thread clamp release...

Page 96: ...eeding frame control pedal open close 0 G 8 Feeding frame control midway stop time open close 0 G 8 Pedal SW1 with without latch Pedal SW2 with without latch Pedal SW3 with without latch Pedal SW4 with without latch Enlarging reducing function mode Jog move function mode Retainer compensation motion selection of motion Selection of needle upper dead point at the time of origin retrieval return to ...

Page 97: ... media is not inserted Possible to re enter after reset Previous screen E012 Read error Data read from external media cannot be performed Possible to re start after reset Previous screen E013 Write error Data write from external media cannot be performed Possible to re start after reset Previous screen E015 Format error Format cannot be performed Possible to re start after reset Previous screen E0...

Page 98: ...lley to bring needle bar to its predetermined position Data input screen E031 Air pressure drop Air pressure is dropped Possible to re start after reset Data input screen E032 File interchanging error File cannot be read Possible to re start after reset Data input screen E040 Sewing area over Possible to re start after reset Sewing screen E042 Operation error Operation cannot be performed When two...

Page 99: ... of 100 million stitches Refer to 1 13 Replenishing the designated places with grease p 110 Possible to re start after reset Data input screen E221 Grease up error At the time of operation of 120 million stitches The sewing machine is put in the sewing impossible status It is possible to clear with memoryswitch Refer to 1 13 Replenishing the designated places with grease p 110 Possible to re start...

Page 100: ...gram after pressing down communication switch Communi cation screen E730 Main shaft motor encoder defectiveness When encoder of the sewing machine motor is abnormal Turn OFF the power E731 Main motor hole sensor is defective or position sensor is defective Hole sensor or position sensor of the sewing machine motor is defective Turn OFF the power E733 Reverse rotation of main shaft motor When sewin...

Page 101: ...motion Turn OFF the power E908 Y feed motor origin retrieval error When origin sensor signal is not inputted at the time of origin retrieval motion Turn OFF the power E910 Thread trimmer motor origin retrieval error When origin sensor signal is not inputted at the time of origin retrieval motion Turn OFF the power E913 Thread clamp origin retrieval error When origin sensor signal is not inputted a...

Page 102: ... the power E926 X motor position slip error 1 In case of error display during sewing Possible to re start after reset 2 In case of error display after end of sewing Possible to re start after reset 3 In case of others Turn OFF the power 1 Step screen 2 Sewing screen 3 E927 Y motor position slip error 1 In case of error display during sewing Possible to re start after reset 2 In case of error displ...

Page 103: ...verload error Turn OFF the power E935 Intermediate presser motor overload error Turn OFF the power E936 X Y motor out of range error Turn OFF the power E943 MAIN CONTROL p c b trouble When data writing to MAIN CONTROL p c b cannot be performed Turn OFF the power E946 HEAD RELAY p c b trouble When data writing to HEAD RELAY p c b cannot be performed Turn OFF the power ...

Page 104: ...iting confirmation of media Overwriting is performed OK M530 Overwriting confirmation of vector data of panel M3 data sewing standard format data simplified program data Overwriting is performed OK M531 Overwriting confirmation of vector data of media M3 data sewing standard format data simplified program data Overwriting is performed OK M532 Overwriting confirmation of vector data on personal com...

Page 105: ... OK M544 Data corresponding to panel does not exist Data does not exist M545 Data corresponding to media does not exist Data does not exist M546 Data corresponding to personal computer does not exist Data does not exist M547 Overwriting prohibition on pattern data Overwriting cannot be performed since data exists M548 Overwriting prohibition on media data Overwriting cannot be performed since data...

Page 106: ...a breakage Customized key lock data has broken Initialization is performed OK M556 Initialization confirmation of customized data Customized key lock data is initialized OK M653 During formatting Formatting is performed M669 During data reading Data is being read M670 During data writing Data is being written M671 During data converting Data is being converted ...

Page 107: ...nt lower than 22 1 2 Adjusting the needle to shuttle relation 5 Marker line for DP x 17 needle with needle count higher than 22 6 Marker line for DP x 17 needle with needle count lower than 22 3 When DP x 17 needle of which needle count is lower than 22 is used 3 When DP x 17 needle of which needle count is higher than 22 is used Turn ON the power once and turn OFF the power again after making the...

Page 108: ...t Then tighten setscrew 8 4 Loosen shuttle race screw 4 and adjust the longitudinal position of the shuttle race To do this adjustment turn shuttle race adjust ing shaft 5 clockwise or counterclockwise to provide a 0 05 to 0 1 mm clearance between needle 2 and the blade point of shuttle 1 5 After adjusting the longitudinal position of shut tle race further adjust to provide a 7 5 mm clearance betw...

Page 109: ...t hook driving shaft positioning shaft 2 13704705 supplied with the machine as accessories from the hole on the machine bed side 3 Turn the main shaft in the normal direction with the hand pulley set the needle bar to its upper dead point and tighten main shaft sprocket setscrews 1 4 Draw out hook driving shaft positioning shaft 2 turn the main shaft in the normal direction with the hand pulley an...

Page 110: ...iphery of the washer it becomes 7 mm The vertical stroke of the intermediate presser is factory set to 4 mm at the time of delivery 2 WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine A By removing the rubber plug in the face plate cover adjustment can be performed without removing the face plate cover 1 6 The moving knife a...

Page 111: ...ed be sure to readjust thread breakage detector plate 1 To make this adjustment loosen screw 3 Adjust so that thread breakage de tector plate 1 does not touch any adjacent metallic parts other than thread take up spring 2 2 3 1 When thread is caught at top end 1 of the thread clamp thread clamp becomes incomplete and sewing trouble at the sewing start will be caused Thread waste and lint are likel...

Page 112: ...tection 5A time lag fuse 2 For solenoid and pulse motor power supply protection 3 15A time lag fuse 3 For control power supply protection 2A fast blow type fuse 1 Loosen setscrew 1 and remove setscrew 1 2 When screwing in adjustment screw 2 the amount of oil of oil pipe left 4 can be reduced 3 After the adjustment screw in setscrew 1 and fix it 1 The state of standard delivery is the position wher...

Page 113: ...imp style terminal of AC input cord to the power plug as shown in the figure Caution Securely perform the insulation treatment to the red terminal which is not used with insulation tape or the like When the insulation is insufficient there is a danger of electric shock or leakage current C In case of using with single phase 200V to 240V Changing the changeover connector Connect to 200V the 100 200...

Page 114: ... used further for a certain period of time without replenishing the places with grease after the display of error No E220 error E221 Grease up error is dis played and the sewing machine fails to operate since the error can not be released even when the RESET key is pressed When error E221 Grease up error is displayed be sure to replen ish the designated places below with grease Then call the memor...

Page 115: ...e presser auxiliary spring B 1 2 Apply JUKI Grease A onto periphery of needle bar 2 Turn the sewing machine by hand to apply grease onto the entire periphery of the needle bar Turn needle bar upper bushing grease cover 3 in the direction of arrow A to add grease through the grease inlet After completion of the procedure turn the needle bar upper bushing grease cover in the direction of arrow B to ...

Page 116: ... be taken to the projection Never put your finger to the rear face of the needle bar crank rod during greasing procedure 3 1 0 Use grease tube B part number 40013640 in light violet supplied with the unit for add ing grease to any points other than the points specified below If any grease other than the specified one is used the related components can be damaged 2 Points to be applied with JUKI Gr...

Page 117: ...high 7 The synthetic fiber thread melts due to heat generated on the needle 8 When taking up thread thread is pierced with needle tip Take it out and remove the scratches us ing a fine whetstone or buff Buff or replace it Adjust the position of the work clamp Take out the shuttle and remove the fibrous dust from the shuttle race Reduce the needle thread tension Reduce the tension Use silicone oil ...

Page 118: ... presser 8 Threads break at time of thread trimming 1 The moving knife has been im properly position Correct the position of the moving knife 106 9 The thread clamp is entangled with needle thread 1 The needle thread at the sewing start is too long Tighten thread tension controller No 1 and make the length of needle thread 40 to 50 mm 14 10 Uneven length of the needle thread 1 The tension of threa...

Page 119: ...r knits OP 11 to 14 B242621000A ø 1 6 For light weight to medium weight materials 14 to 18 1 B242621000B ø 2 0 For medium weight to heavy weight materials H type 18 to 21 B242621000D ø 2 4 For heavy weight materials OP B242621000F ø 3 0 For heavy weight materials G type 22 to 25 2 B242621000G ø 3 0 with a counterbore For extra heavy weight materials OP supplied for G type 18 to 25 B242621000H ø 3 ...

Page 120: ...Bar code reader Bar code function is a function to read the bar code and to switch to the corresponding sewing pattern for the applications such as the cassette identification etc By reading the bar code switching to 999 user patterns stored in the sewing machine memory and to 50 sewing data registered in the pattern button can be made To use this function AMS EN bar code option 40089238 will be r...

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