Joyner Renegade R2 Owner'S Manual Download Page 180

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3.7 Engine and muffler of R2 and R4

Ref

ERP Code

Part No.

Part Description

Qty

03.02.2842-M10x1,25/05

SJ2842-M10x1.25

Flange nut M10x1.25

2 02.D650.04.01.0001

D650.04.01.00.01

Engine

rubber

bumper

03.01.5787-M10x25/05

5787-M10x25

Flange bolt M10x25

4 03.04.93-Ø10/05

93-Ø10

Spring

washer

Ø10

5 03.03.95-Ø10x20x2/05

95-Ø10x20x2

Flat

washer

Ø10x20x2

6 02.S800.04.01.04

S800.04.01.04.00-R2

Right

engine

mount

02.MV800.06.04.0001

MV800.06.04.00.01

Oil pressure sensor

8 02.SV800.04.07.0002

SV800.04.07.00.02

Connecting

pipe

9 02.S800.04.01.01

S800.04.01.01.00-R2

SQR372

Engine

03.02.2842-M5/05

SJ2842-M5

Flange nut M5

11 02.S800.04.01.0001

S800.04.01.00.01-R2

Ignition

coil

bracket

03.01.5787-M5x30/05

5787-M5x30

Flange bolt M5x30

03.01.5787-M8x30/05

5787-M8x30

Flange bolt M8x30

14 03.04.93-Ø8/05

93-Ø8

Spring

washer

Ø8

15 03.03.95-Ø8x24x2/05

95-Ø8x24x2

Flat

washer

Ø8x24x2

02.SV1100.04.01.04

SV1100.04.01.04.00

Rear engine mount

17 02.S800.04.01.03

S800.04.01.03.00-R2

Front

engine

mount

03.01.5787-M10x1,25x25/05

5787-M10x1.25x25

Flange bolt M10x1.25x25

03.02.2842-M10/05

SJ2842-M10

Flange bolt M10x1.25

03.01.5787-M8x45/05

5787-M8x45

Flange bolt M8x45

02.S800.07.04.04

S800.07.04.04.00-R2

Hydraulic clutch mount

03.01.5787-M8x35/05

5787-M8x35

Flange bolt M8x35

02.S800.04.01.02.01

S800.04.01.02.01-R2

Hydraulic clutch arm

03.02.2842-M8/05

SJ2842-M8

Flange nut M8

02.D650.04.04.00.08-2

D650.04.04.00.08-2

U clamp screw rod

26 02.D650.04.04.00.08-1

D650.04.04.00.08-1

clamp

mount

27 02.S800.04.04.01

S800.04.04.01.00-R2

Sport

muffler

28 03.02.6183.1-M8/05

6183.1-M8

Self

locking

nut

29 02.DS250.11.01.0002

DS250.11.01.00.02

Rubber

03.01.5787-M8x40/05

5787-M8x40

Flange bolt M8x40

03.01.5787-M8x20/05

5787-M8x20

Flange bolt M8x20

32 03.01.5787-M10x25/05

S800.04.04.03.00-R2

Exhaust

muffler

mount

02.DLJ.S11-1200011CA

5787-M10x25

Flange bolt M10x25

34 02.DLJ.S11-1200011CA

S11-1200011CA

Seal

washer

35 03.01.5787-M10x1,25x30/05 S800.04.04.02.00-R2

Exhaust

pipe

02.SV1100.04.04.04

5787-M10x1.25x30

Flange bolt M10x1.25x30

37 02.

SV1100.04.04.04

SV1100.04.04.04.00

Seal

washer

38 02.S800.04.04.04

S800.04.04.04.00-R2

Catalyst

convertor

Summary of Contents for Renegade R2

Page 1: ...RTANT SAFETY INFORMATION MINIMUM RECOMMENDED OPERATOR AGE FOR OFF ROAD USE ONLY This vehicle is designed and manufactured for off road use only It does not confirm to federal motor vehicle safety stan...

Page 2: ...the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your vehicle please consult...

Page 3: ...21 4 ARE YOU READY TO DRIVE 23 Protective apparel 23 Helmets and ayes protection 23 Drive training 24 Age recommendation 24 No alcohol or drugs 24 5 IS YOUR VEHICLE READY TO DRIVE 25 Pre drive Inspect...

Page 4: ...filter change 47 Fuel pressure adjuster adjustment 48 Front Wheel Replacement 48 Rear Wheel Replacement 49 Clutch replacement 49 Front Wheel Alignment 50 Fuses and relays 51 Bulb replacement 52 Shock...

Page 5: ...ork shift fork shaft 168 2 5 Shift control mechanism 170 2 6 Driven gear assy 172 3 SELF MADE PARTS 173 3 1 Main frame and right seat mount of R2 173 3 2 Main frame and right seat mount of R4 174 3 3...

Page 6: ...asoline and air taking of R2 and R4 new 218 3 32 Plastic parts of R2 old 220 3 33 Plastic parts of R2 new 222 3 34 Plastic parts of R4 old 224 3 35 Plastic parts of R4 new 226 3 36 Electrical applianc...

Page 7: ...um plated plastic parts kit of R2 and R4 263 4 18 27 14 wheel kit of R2 and R4 264 4 19 Tools and bag kit of C2 C4 R2 and R4 265 4 20 Polished aluminum side mirror kit of C2 C4 R2 and R4 266 4 21 Oxid...

Page 8: ...8 278 OWNER S MANUAL 1 WARRANTY POLICY...

Page 9: ...9 278 Liability Release of Joyner Recreational Vehicle...

Page 10: ...10 278 Team Joyner USA Limited Manufacturer s Defect Warranty...

Page 11: ...11 278...

Page 12: ...12 278 Parts Order Form and Warranty Claim Form...

Page 13: ...13 278 Service Record Form...

Page 14: ...14 278 Preventative Maintenance and Service Log...

Page 15: ...15 278...

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Page 19: ...f the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never change any labels position and remove them from your vehicle If a label becomes diff...

Page 20: ...20 278 See the next form Pic 1 15 and it will tell you the JOYNER s parts No and the quantity of each label for your Renegade R2 or R4...

Page 21: ...use it to be sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual 11 Always keep both hands arms feet and legs inside t...

Page 22: ...your abilities Go straight up and down hills where possible Maximum slope angle 11 18 Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you Never g...

Page 23: ...ecommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and long sleeved shirt or jacket whenever you drive Although complete protection is not possible wear...

Page 24: ...controls and feel comfortable with its size and weight Age recommendation It is strongly recommended that no one under the age of 16 permitted to ride the Renegade without adult supervision No alcohol...

Page 25: ...on Renegade Engine Oil Check the level and add oil if needed Check for leaks Coolant With the engine cold check the coolant and add if needed Check for leaks Fuel Check the level and add fuel if need...

Page 26: ...h pedal and adjust if needed Press the clutch pedal to make sure it moves smoothly without sticking and snaps back automatically when it is released Brake pedal Press the brake pedal several times che...

Page 27: ...er z It is important to your renegade and yourself safety for the main electrical kill switch to control the overall power so keep it clean all the time z When do not ride your Renegade for a long tim...

Page 28: ...uges between the old dash and the new dash see Pic 6 4 and Pic 6 5 But the gauges are same 1 Speedometer It shows the riding speed and the total kilometer of your Renegade If the finger works in the r...

Page 29: ...the point that the starter motor will not operate properly If this should happen remove the battery and recharge it Turning light switch Set the switch to when turning left Set the switch to when tur...

Page 30: ...our combined indicator light To the old dash it locates the middle To the new it locates the upper position of steer wheel see Pic 6 5 Reverse indicator light R This indicator light comes on when the...

Page 31: ...ker check the differential status by moving your vehicle slowly z Never remove the operation instruction label stunk near by the handle off If it becomes difficult to read a replacement label is avail...

Page 32: ...fore your Renegade will go into deep water or the slurry will comes into the cable In Winter once the slurry frozen and the cable will becomes broken easily Brake pedal The brake pedal is located in t...

Page 33: ...l about the clutch pedal z It s very important about the adjust of the hex bolt M6x80 if the travel of the pedal is too much and the clutch will work in half connection and lead to excessive wear of t...

Page 34: ...n the gear is in neutral If not adjust the shift cable and then tighten the nuts of the shift cable See Pic 6 17 Pic 6 18 The first month is most important in the life of your vehicle Proper operation...

Page 35: ...work well by turning clockwise If necessary fasten the bolts of the bracket z Never fill the gasoline to the tank which type does not fit the engine or else it will destroy the engine z Never fill ga...

Page 36: ...a space between the hook and the hoop b Take off the hook 2 Repeat step 1 take off these hooks behind seat and both sides of seat 3 Unlock the seat locker under the seat 4 Turn the seat until it is st...

Page 37: ...lift and release the hook Kartgo bed The stander of your Renegade is kartgo bed 1 Pull up the release lever on the both side of the vehicle 2 Lift up the kartgo bed slowly until it stops 3 Lower the...

Page 38: ...rn parts contact your dealer for assistance z Before you start the engine check that the parking brake is engaged and the gear shift lever is in neutral Trying to start the engine in gear may damage t...

Page 39: ...tions Before starting the engine be sure that the driver is seated properly in RENEGADE and tighten the seat belts Testing Renegade in an open place at the beginning to learn how to start turn and sto...

Page 40: ...irs due to excessive wear 1 With the engine warm put the vehicle on the level ground 2 Shut down the engine put a collecting oil plate under the engine oil outlet Loosen the oil outlet plug in the war...

Page 41: ...2 0 liters Check transmission oil If the color of transmission oil changes you need to replace oil Replace transmission oil as above The outlet bolt has magnetism to adsorb scrap iron in the oil so n...

Page 42: ...ngine to overheat and engine damage Maybe because the water hose is very long and there is some difficult to fill coolant Please do the follow step by step 1 Put the vehicle on level ground shut down...

Page 43: ...tion Clean spark plug z Check spark plug refer to Preventative maintenance and service log if too much carbon adhered which will weaken the spark z Clear the carbon adhered with a dry brush and scratc...

Page 44: ...ning will damage the screw 2 Removing or installing a spark plug make sure the slot aligned 3 Do not pull the high voltage wire pulling the tube wrapping the high voltage wire is allowed 4 Other brand...

Page 45: ...ft work correctly and the shift lever work in a proper position 2 Repeat step 1 with another shift cable 3 Tighten all of the adjustment nuts see Pic 7 14 Pic 7 15 Pedal adjustment After a long time r...

Page 46: ...l for the parking lever and fasten the nut 4 If the cable has broken please change a new one ASAP Differential lock cable adjustment After a long time used the throttle cable may be too loose to work...

Page 47: ...he sport light bar see Pic 7 18 Loosen the adjustment nut M8 M8 L and hex bolt M12x1 5x35 no need to loosen the flange bolt and nut rotate adjust bar clockwise to pull the sport light bar up or counte...

Page 48: ...hexagon spanner to increase the fuel pressure and counterclockwise to decrease the fuel pressure 3 Keeping one eye on the fuel pressure indicator while turn the adjustment bolt when the indicator show...

Page 49: ...180 5 NxM 182 3 5FT_LB Hub nuts Torque 70 5 NxM 51 3 5FT_LB Clutch replacement 1 Remove two bolts and demount Starter assembly carefully see Pic 7 24 Pic7 26 2 Remove four bolts on the transmission ca...

Page 50: ...ert a spline shaft into the hole of the Clutch assy fix the six bolts on the Clutch pressure plate and tighten them according to the prescribed torque 20 5 Ft_Lb see Pic 7 35 Pic 7 36 6 Fix parts acco...

Page 51: ...backwards to decrease A and increase B repeat it until the dimension A and B meet the requirement described as item a and then tighten all the v nuts on the both end of tie rod Fuses and relays The fr...

Page 52: ...ht 2 Separate the head light as the picture 3 Unscrew the screw that fixes the bulb and take off the bulb carefully 4 Disconnect the bulb from the wiring 5 Connect a new bulb with the same specificati...

Page 53: ...aillight body 3 Take off the bulb you need to replace through turning the bulb counter clockwise about a half round and replace a new one 4 Put all the parts back with reversing step 1 2 Shock adjustm...

Page 54: ...54 278 Principle diagram of wiring...

Page 55: ...55 278 No 1 harness wiring diagram of R2 and R4 old...

Page 56: ...56 278 No 2 harness wiring diagram of R2 and R4 old...

Page 57: ...57 278 No 1 harness wiring diagram of R2 and R4 new...

Page 58: ...58 278 No 2 harness wiring diagram of R2 and R4 new...

Page 59: ...e cylinder 812cc 72mm 66 5mm 9 5 1 Electric starter Wet sumb Engine oil Type Recommended engine oil classification Quantity With oil filter cartridge replacement 0 SE15W 40 0 SE15W 30 3 0L Final gear...

Page 60: ...el travel Rear wheel travel 150mm 150mm Electrical Ignition system Generator system Battery type Battery capacity Distributor block AC magneto Lead acid storage battery 12V 45Ah Specified fuses High b...

Page 61: ...61 278 REPAIR MANUAL 1 ENGINE MECHANICAL SYSTEMS...

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Page 146: ...15 O RING 1 8 02 DLJ 372 1307041 372 1307041 WATER PUMP WASHER 1 9 02 DLJ 372 1307018 372 1307018 SEAL STRIP 2 1 10 02 DLJ Q1840825 Q1840825 BOLT 3 11 02 DLJ 372 1307019 372 1307019 SEAL STRIP 3 1 12...

Page 147: ...DLJ 372 1002060 372 1002060 KNOCK SENSOR 1 7 02 MV800 06 04 0001 MV800 06 04 00 01 POSITION PIN 2 8 02 DLJ 372 1002070 372 1002070 OIL PRESSURE SWITCH 1 9 02 DLJ 372 1000410 372 1000410 ENGINE ASSY 1...

Page 148: ...10 372 1005010 CRANKSHAFT ASSY 1 9 02 DLJ 372 1005016 372 1005016 STOPPER PLATE 2 10 02 DLJ S11 1601101 S11 1601101 COVER SET BOLT 4 11 02 DLJ 372 1DF1005010 372 1DF1005010 BEARING CRANKSHAFT 4 12 02...

Page 149: ...A 372 100801BA EXHAUST MANIFOLD 1 3 02 DLJ Q1200825F3 Q1200825F3 STUD 4 4 02 DLJ Q33008 Q33008 HEXAGON NUT 6 5 02 DLJ 372 1008044 372 1008044 HEAT INSULATOR 1 6 02 DLJ Q1460612 Q1460612 HEXAGON HEAD B...

Page 150: ...02 DLJ 372 1008013 372 1008013 AIR INTAKE MANIFOLD 1 9 02 DLJ Q1420645 Q1420645 HEXAGON HEAD BOLT 2 10 02 DLJ S11 1112030 S11 1112030 OIL RAIL 1 11 02 DLJ S11 1112010 S11 1112010 INJECTOR ASSY 3 12 0...

Page 151: ...21 372 1011021 OIL PUMP GASKET 1 6 02 DLJ 372 1011030 372 1011030 OIL PUMP ASSY 1 7 02 DLJ Q1840825 Q1840825 BOLT 1 8 02 DLJ Q1840855 Q1840855 BOLT M8X55 2 9 02 DLJ Q1420612 Q1420612 HEXAGON HEAD BOLT...

Page 152: ...NSERT 6 10 02 DLJ 372 1003021 372 1003021 INTAKE VALVE SEAT INSERT 6 11 02 DLJ 372 1003040 372 1003040 CYLINDER HEAD GASKET 1 12 02 DLJ 372 1003202 372 1003202 FRONT TRUNNION 1 13 02 DLJ Q1840816 Q184...

Page 153: ...1003090 372 1003090 OIL CAP 1 2 02 DLJ Q2540616 Q2540616 SCREW 6 3 02 DLJ 372 1003075 372 1003075 ENGINE TRIMING COVER ASSY 1 4 02 DLJ 372 1003030 372 1003030 ROCKER COVER ASSY 1 5 02 DLJ 372 1003036...

Page 154: ...Code Part No Part Description Qty 1 02 DLJ 372 1009010 372 1009010 OIL PAN ASSY 1 2 02 DLJ Q1420612 Q1420612 HEXAGON HEAD BOLT 17 3 02 DLJ 372 1009017 372 1009017 OIL PLUG WASHER 1 4 02 DLJ 372 10090...

Page 155: ...8 02 DLJ 372 1006032 372 1006032 SADDLE FLIP WASHER 1 9 02 DLJ 372 1006031 372 1006031 DRIVE RING 1 10 02 DLJ 372 1006041 372 1006041 INTAKE CAMSHAFT SUB GEAR 1 11 02 DLJ 372 1006030 372 1006030 INTA...

Page 156: ...25 02 DLJ 372 1007013 372 1007013 VALVE SPRING 12 26 02 DLJ 372 1007020 372 1007020 VALVE SEAL 12 27 02 DLJ 372 1007016 372 1007016 LOWER VALVE SPRING SEAT 12 28 02 DLJ 372 1007012 372 1007012 EXHAUST...

Page 157: ...6 3 02 DLJ S11 3705001 S11 3705001 IGNITION COIL BRACKET 1 4 02 DLJ S11 3707100 S11 3707100 SPARK PLUG ASSY 3 5 02 DLJ Q1460820 Q1460820 HEXAGON HEAD BOLT 1 6 02 DLJ S11 3707040 S11 3707040 HI TENSIO...

Page 158: ...ription Qty 1 02 DLJ 372 1DE1004030 372 1DE1004030 PISTON RING ASSY 1 2 02 DLJ 372 1004031 372 1004031 PISTON PIN 3 3 02 DLJ 372 1004021 372 1004021 PISTON 3 4 02 DLJ 372 1004110 372 1004110 CONNECTIN...

Page 159: ...BA Starter 1 6 02 DLJ S11 1700103 S11 1700103 lower Steel cushion 1 7 02 DLJ S11 1200011CA S11 1200011CA Single Exhaust Gasket 1 8 02 DLJ Q1841245 Q1841245 Hex socket head bolt M12x45 1 9 02 DLJ Q218B...

Page 160: ...de Part No Part Description Qty 1 02 DLJ S11 3701110BB S11 3701110BB Alternator 1 2 02 DLJ S11 3701211BA S11 3701211BA Alternator bracket 1 3 02 DLJ S11 1001415BA S11 1001415BA Rear bracket 1 4 02 DLJ...

Page 161: ...5T07 1702010 Declutch bearing 1 5 02 DLJ 5T07 1702020A 5T07 1702020A Declutch fork 1 6 02 DLJ 5T07 1702004 5T07 1702004 Clutch fork 2 sleeve 1 7 02 DLJ 5T07 1702030 5T07 1702030 Clutch fork seal 2 8 0...

Page 162: ...1004 Oil stop plate 1 18 03 01 5787 M6x12 05 5787 M6x12 Flange bolt M6x12 2 19 03 03 95 6x13x1 5 05 95 6x13x1 5 Flat washer 6x13x1 5 4 20 02 DLJ 5T07 1701400 5T07 1701400 Oil groove 1 21 02 S800 04 01...

Page 163: ...QR512 1701461 QR512 1701461 Fourth gear 1 6 02 DLJ 5T07 1701610 5T07 1701610 Output shaft bearing 1 7 02 DLJ 5T07 1701240 5T07 1701240 Needle bearing of 1ST 2ND gear 2 8 02 DLJ QR512 1701439 QR512 17...

Page 164: ...QR512 1701432 QR512 1701432 Synchronizer gear block of 1ST 2ND gear 3 16 02 DLJ 5T07 1701205 5T07 1701205 Synchronizer retainer of 1ST 2ND gear 1 17 02 DLJ 5T07 1701202 5T07 1701202 Spacer of 3 RD 4...

Page 165: ...1701150 Needle bearing of 3 RD 4 TH gear 2 6 02 DLJ QR512 1701257 QR512 1701257 Synchronizer ring of 3 TH 4 TH 5 TH gear 1 7 02 DLJ QR512 1701250 QR512 1701250 Synchronizer assy of 3TH 4TH 1 8 02 DLJ...

Page 166: ...1701110 Back bearing of input shaft 1 16 02 DLJ QR512 1701285 QR512 1701285 Spacer of 5TH gear 1 17 02 DLJ QR512 1701200 QR512 1701200 Input shaft assy 1 18 02 DLJ QR512 1701287 QR512 1701287 Adjustin...

Page 167: ...1701291 QR512 1701291 Synchronizer gear sleeve of 5 TH gear 1 27 02 DLJ QR512 1701294 QR512 1701294 Synchronizer ring of 5TH gear 1 28 02 DLJ QR512 1701298 QR512 1701298 Nut of 5 TH gear synchronizer...

Page 168: ...l ball 7 9375 6 4 02 DLJ 5T07 1702042A 5T07 1702042A Shift fork of 5TH gear 1 5 02 DLJ 5T07 1702061A 5T07 1702061A Shift fork of 3RD 4TH gear 1 6 02 DLJ QR512 1702331 QR512 1702331 Stop block 1 7 02 D...

Page 169: ...r 1 13 02 DLJ 5T07 1702234 5T07 1702234 Shift fork shaft screw plug 3 14 02 DLJ 5T07 1702233 5T07 1702233 Washer of screw plug 3 15 02 DLJ QR512 1702341 QR512 1702341 Shift fork pin of reverse gear 1...

Page 170: ...Ref ERP Code Part No Part Description Qty 1 02 DLJ 5T07 1702100A 5T07 1702100A Shift select shaft assy 1 2 02 DLJ 5T07 1702101A 5T07 1702101A Shift selecting shift 1 3 02 DLJ QR512 1702214 QR512 1702...

Page 171: ...op plate of release spring 1 21 03 01 5787 M6x12 05 5787 M6x12 Flange bolt M6x12 2 22 02 DLJ QR512 1702227 QR512 1702227 SHIFT SELECT SHAFT OIL SEAL 1 23 02 DLJ 5T07 1702062 5T07 1702062 Anti dust cov...

Page 172: ...6 02 DLJ 4T08A 1701603 4T08A 1701603 Connecting disc 1 7 02 DLJ QR512 1701611 QR512 1701611 Driven gear of speed reducer 1 8 02 DLJ 4T08A 1701605 4T08A 1701605 Rear bearing of output shaft 1 9 02 DLJ...

Page 173: ...M10x1 25x25 05 70 1 M10x1 25x25 Hex bolt M10x1 25x25 4 6 03 01 825 M10x20 05 825 M10x20 Loop M10x20 8 7 03 02 2842 M10 05 SJ2842 M10 Flange nut M10 8 8 02 S800 01 02 06A S800 01 02 06 00A R2 Upper En...

Page 174: ...x25 05 70 1 M10x1 25x25 Hex bolt M10x1 25x25 4 6 03 01 825 M10x20 05 825 M10x20 Loop M10x20 12 7 03 02 2842 M10 05 SJ2842 M10 Flange nut M10 12 8 02 S800 01 02 06A S800 01 02 06 00A R2 Upper Engine ro...

Page 175: ...x bolt M10x1 25x25 16 2 02 S800 01 02 02A S800 01 02 02 00A R2 Right roll bar 1 3 02 S800 01 02 03 S800 01 02 03 00 R2 Front upper roll bar 1 4 02 S800 01 02 04 S800 01 02 04 00 R2 Rear upper roll bar...

Page 176: ...ar 1 4 02 SB800 01 02 08 S800 01 02 08 00 R4 Right vertical roll bar 1 5 02 S800 01 02 04 S800 01 02 04 00 R2 Rear upper roll bar 1 6 02 S800 01 02 05 S800 01 02 05 00 R2 Lower roll bar 1 7 02 SB800 0...

Page 177: ...4x2 3 4 02 S650 01 03 0001 S650 01 03 00 01 Decorative cover 2 5 02 S800 10 10 01 S800 10 10 01 00 R2 New front metal bumper 1 6 02 S800 06 03 04 S800 06 03 04 00 R2 Small sport light 3 7 03 03 95 14x...

Page 178: ...00 02 03 01 00 R2 Air shock 2 6 03 03 95 8x16x1 5 05 95 8x16x1 5 Flat washer 8x16x1 5 4 7 03 08 91 3 2x30 05 91 3 2x30 Cotter pin 3 2x30 6 8 03 07 882 10x70 05 882 10x70 Pivot pin 10x70 2 9 03 03 95 1...

Page 179: ...179 278 3 7 Engine and muffler of R2 and R4...

Page 180: ...unt 1 18 03 01 5787 M10x1 25x25 05 5787 M10x1 25x25 Flange bolt M10x1 25x25 3 19 03 02 2842 M10 05 SJ2842 M10 Flange bolt M10x1 25 1 20 03 01 5787 M8x45 05 5787 M8x45 Flange bolt M8x45 2 21 02 S800 07...

Page 181: ...181 278 3 8 Driven of R2...

Page 182: ...12x1 25x120 4 18 02 S800 03 01 0003 S800 03 01 00 03 R2 Small circlip 2 19 02 S800 03 01 01 S800 03 01 01 00 R2 Front differential 1 20 03 02 2842 M12x1 25 05 SJ2842 M12x1 25 Flange nut M12x1 25 8 21...

Page 183: ...800 03 03 02 00C R2 Rear inboard slip driveshaft 1 50 02 S650 03 02 01A S650 03 02 01 00A Rear left wheel 27x11 12 1 51 03 06 13871 FB42x62x8 13871 FB42x62x8 Seal FB42x62x8 2 52 02 S650 02 01 0003 S65...

Page 184: ...M10x35 05 5787 M10x35 Flange bolt M10x35 4 2 02 S650 03 01 0004B S650 03 01 00 04B Front left stub axle 1 3 02 D650 03 01 0006 D650 03 01 00 06 internal seal 40x58x7x5 2 4 02 S800 03 01 02 S800 03 01...

Page 185: ...1 23 03 03 95 6x13x1 5 05 95 6x13x1 5 Flat washer 6x12x1 2 24 03 01 D818 M6x16 D818 M6x16 Cross head screw M6x16 2 25 03 08 91 3 2x30 05 91 3 2x30 Cotter pin 3 2x30 2 26 03 07 882 8x60 05 882 8x60 Piv...

Page 186: ...05 4 56 02 S800 03 02 02 S800 03 02 02 00 R2 Rear propellers shaft 2 57 02 DLJ JGC2404 K JGC2404 K Nut M24x1 5 1 58 02 DLJ PT SZW1008 PT SZW1008 Bell type housing 1 59 02 DLJ KHC2026 KHC2026 Smaller c...

Page 187: ...02 JD 1082101 JD1082101 Rubber bushing of shift 2 6 02 S800 03 01 06 S800 03 01 06 00 R2 Release lever 2 7 02 DLJ REV 35 REV 35 Spring 2 8 02 DLJ REV 36 REV 36 Spacer 2 9 03 01 70 1 M8x45 03 70 1 M8x4...

Page 188: ...03 01 10 10 R2 Rubber cover of dash 9 02 S800 03 01 10 05 S800 03 01 10 05 R2 Holder lever 2 10 03 01 5787 M8x20 05 5787 M8x20 Flange bolt M8x20 4 11 02 S800 03 01 10 07 S800 03 01 10 07 R2 Bearing 2...

Page 189: ...2 JD 1082101 JD1082101 Rubber bushing of shift 2 6 02 S800 03 01 06 S800 03 01 06 00 R2 Release lever 2 7 02 DLJ REV 35 REV 35 Spring 2 8 02 DLJ REV 36 REV 36 Spacer 2 9 03 01 70 1 M8x45 03 70 1 M8x45...

Page 190: ...3 01 10 10 R2 Rubber cover of dash 9 02 S800 03 01 10 05 S800 03 01 10 05 R2 Holder lever 2 10 03 01 5787 M8x20 05 5787 M8x20 Flange bolt M8x20 4 11 02 S800 03 01 10 07 S800 03 01 10 07 R2 Bearing 2 1...

Page 191: ...191 278 3 14 Gear shift of R2...

Page 192: ...0 R2 Gear cable mount 1 13 03 01 5787 M8x75 05 5787 M8x75 Flange bolt M8x75 2 14 03 01 5787 M8x20 05 5787 M8x20 Flange bolt M8x20 1 15 02 S800 05 02 04 S800 05 02 04 00 R2 Gear changing arm 1 16 03 07...

Page 193: ...193 278 3 15 Gear shift of R4...

Page 194: ...00 R2 Gear cable mount 1 13 03 01 5787 M8x75 05 5787 M8x75 Flange bolt M8x75 2 14 03 01 5787 M8x20 05 5787 M8x20 Flange bolt M8x20 1 15 02 S800 05 02 04 S800 05 02 04 00 R2 Gear changing arm 1 16 03 0...

Page 195: ...ange bolt M8x35 6 2 02 S800 07 04 01B S800 07 04 01 00A R2 Clutch hydraulic pump assy 1 3 03 01 5787 M8x20 05 5787 M8x20 Flange bolt M8x20 14 4 03 02 2842 M6 05 SJ2842 M6 Flange nut M6 8 5 03 01 5787...

Page 196: ...5 91 2 5x25 Cotter pin 2 5x25 5 25 02 S800 07 01 02 S800 07 01 02 00 R2 Upper braking pedal 1 26 02 S800 07 01 02 S800 07 01 02 00 R2 Lower braking pedal 1 27 03 01 5787 M8x16 05 5787 M8x16 Flange bol...

Page 197: ...R2 Outlet hose No 2 of master cylinder 1 7 02 DLJ ZJ509 05 00L ZJ509 05 00L Left caliper assy 2 8 02 S800 07 01 01 04 S800 07 01 01 04 R2 Outlet hose No 2 of three way valve 1 9 02 S800 07 01 01 05 S...

Page 198: ...of three way valve 1 4 02 DLJ ZJ509 05 00R ZJ509 05 00R Right caliper assy 1 5 02 DLJ ZJ609 F02 01 ZJ609 F02 01 Three way valve 1 6 02 S800 07 02 04 03 S800 07 02 04 03 R2 Left outlet hose of three w...

Page 199: ...2 02 S800 07 04 0101A S800 07 04 01 01A R2 Outlet hose of Master cylinder 1 3 02 DLJ ZJ610 05 00 22 ZJ610 05 00 22 Lower cylinder of clutch 1 4 02 DLJ ZJ610 05 05 ZJ610 05 05 Ripple boot 1 5 02 DLJ ZJ...

Page 200: ...e Part No Part Description Qty 1 03 01 5787 M8x35 05 5787 M8x35 Flange bolt M8x35 6 2 02 SB800 07 04 01B S800 07 04 01 00A R4 Clutch hydraulic pump assy 1 3 03 01 5787 M8x20 05 5787 M8x20 Flange bolt...

Page 201: ...Pivot pin 10x80 1 22 02 SB800 07 03 01 S800 07 03 01 00 R4 Throttle cable 1 23 03 03 95 6x12x1 05 95 6x12x1 Flat washer 6x12x1 4 24 03 08 91 2 5x25 05 91 2 5x25 Cotter pin 2 5x25 5 25 02 S800 07 01 02...

Page 202: ...r 1 7 02 DLJ ZJ509 05 00L ZJ509 05 00L Left caliper assy 2 8 02 S800 07 01 01 04 S800 07 01 01 04 R2 Outlet hose No 2 of T connection 1 9 02 S800 07 01 01 05 S800 07 01 01 05 R2 Cuprum hose 2 10 02 S8...

Page 203: ...02 SB800 07 04 0101A S800 07 04 01 01A R4 Outlet hose of Master cylinder 1 3 02 DLJ ZJ610 05 00 22 ZJ610 05 00 22 Lower cylinder of clutch 1 4 02 DLJ ZJ610 05 05 ZJ610 05 05 Ripple boot 1 5 02 DLJ ZJ...

Page 204: ...x60 Flange bolt M12x1 5x60 4 9 03 09 894 2 34 894 2 34 External circlip 34 4 10 02 S650 02 01 01 S650 02 01 01 00 Ball joint 4 11 03 02 6183 1 M5 05 6183 1 M5 Self locking nut M5 20 12 02 S800 02 01 0...

Page 205: ...02 S800 02 02 05 S800 02 02 05 00 R2 Rear right upper suspension arm 1 11 03 02 2842 M12x1 25 05 SJ2842 M12x1 25 Flange nut M12x1 25 4 12 03 01 5787 M12x1 25x105 05 5787 M12x1 25x105 Flange bolt M12x1...

Page 206: ...1 70 2 M6x20 70 2 M6x20 Hex screw M6x20 6 2 02 TR1100 05 01 00 02 3 TR1100 05 01 00 02 3 Plastic cover 1 3 02 TR1100 05 01 0002 TR1100 05 01 00 02 Steering wheel 1 4 03 02 6183 1 M6 05 6183 1 M6 Self...

Page 207: ...01 00 02 Mounting rack 2 24 02 D650 05 01 0004 D650 05 01 00 04 Thin rubber cover 1 25 02 D650 05 01 0006 D650 05 01 00 06 Big iron cushion 1 26 02 S650 05 01 03 05A S650 05 01 03 05A Steering assy 1...

Page 208: ...Code Part No Part Description Qty 1 02 D250 09902 D250 09 902 Overflow bottle cover 1 2 02 D250 09903 D250 09 903 Overflow bottle 1 3 03 02 6183 1 M8 05 6183 1 M8 Self locking nut M8 4 4 03 01 5787 M...

Page 209: ...1 M6 05 6183 1 M6 Self locking nut M6 12 24 02 S650 04 02 11 S650 04 02 11 00 Inlet cup cover 1 25 02 S650 04 02 10 S650 04 02 10 00 Cuprum inlet cup 1 26 02 S800 04 02 0004 S800 04 02 00 04 R2 No 1...

Page 210: ...50 09 902 Overflow bottle cover 1 2 02 D250 09903 D250 09 903 Overflow bottle 1 3 03 02 6183 1 M8 05 6183 1 M8 Self locking nut M8 4 4 03 01 5787 M8x20 05 5787 M8x20 Flange bolt M8x20 4 5 02 D650 04 0...

Page 211: ...02 10 S650 04 02 10 00 Cuprum inlet cup 1 26 02 S800 04 02 0004A S800 04 02 00 04A R2 No 1 engine water outlet hose 1 27 02 D650 04 02 03 D650 04 02 03 00 Water temperature switch 1 28 02 S800 04 02 0...

Page 212: ...Code Part No Part Description Qty 1 02 D250 09902 D250 09 902 Overflow bottle cover 1 2 02 D250 09903 D250 09 903 Overflow bottle 1 3 03 02 6183 1 M8 05 6183 1 M8 Self locking nut M8 4 4 03 01 5787 M...

Page 213: ...1 M6 05 6183 1 M6 Self locking nut M6 12 24 02 S650 04 02 11 S650 04 02 11 00 Inlet cup cover 1 25 02 S650 04 02 10 S650 04 02 10 00 Cuprum inlet cup 1 26 02 S800 04 02 0004 S800 04 02 00 04 R2 No 1...

Page 214: ...50 09 902 Overflow bottle cover 1 2 02 D250 09903 D250 09 903 Overflow bottle 1 3 03 02 6183 1 M8 05 6183 1 M8 Self locking nut M8 4 4 03 01 5787 M8x20 05 5787 M8x20 Flange bolt M8x20 4 5 02 D650 04 0...

Page 215: ...inlet cup 1 26 02 S800 04 02 0004A S800 04 02 00 04A R2 No 1 engine water outlet hose 1 27 02 D650 04 02 03 D650 04 02 03 00 Water temperature switch 1 28 02 S800 04 02 0008 S800 04 02 00 08 R2 Water...

Page 216: ...05 SJ2842 M10 Flange nut M10 4 2 02 S800 04 03 01 S800 04 03 01 00 R2 Fuel tank strap 2 3 02 S650 04 03 01 03 S650 04 03 01 03 Fuel tank rubber strap 2 4 02 DLJ FT 0816 250 FT 0816 250 8x 16x250 hose...

Page 217: ...1600 04 03 00 03 Tie in 7 95 1 27 02 S800 04 01 01 S800 04 01 01 00 R2 CHERY 372 engine 1 28 02 SV800 04 05 0002 SV800 04 05 00 02 Rubber sleeve of air cleaner 1 29 02 S800 04 05 0005 S800 04 05 00 05...

Page 218: ...Flange nut M10 4 2 02 S800 04 03 01 S800 04 03 01 00 R2 Fuel tank strap 2 3 02 S650 04 03 01 03 S650 04 03 01 03 Fuel tank rubber strap 2 4 02 DLJ FTCARB 0816 250 FTCARB 0816 250 8x 16x250 CARB hose...

Page 219: ...00 08 Express connector 7 95 1 27 02 S800 04 01 01 S800 04 01 01 00 R2 CHERY 372 engine 1 28 02 SV800 04 05 0002 SV800 04 05 00 02 Rubber sleeve 1 29 02 S800 04 05 0005 S800 04 05 00 05 R2 Hose clip 4...

Page 220: ...220 278 3 32 Plastic parts of R2 old...

Page 221: ...12 02 S800 08 000006 S800 08 00 00 06 R2 Shifter cover 1 13 02 S800 08 000015 S800 08 00 00 15 R2 Right rear fender 1 14 02 S800 08 000014 S800 08 00 00 14 R2 Left rear fender 1 15 02 S800 08 000012 S...

Page 222: ...222 278 3 33 Plastic parts of R2 new...

Page 223: ...000015 S800 08 00 00 15 R2 Right rear fender 1 14 02 S800 08 000014 S800 08 00 00 14 R2 Left rear fender 1 15 02 S800 08 000012 S800 08 00 00 12 R2 Left inner fender 1 16 02 S800 08 000013 S800 08 00...

Page 224: ...224 278 3 34 Plastic parts of R4 old...

Page 225: ...er 1 16 02 S800 08 000013 S800 08 00 00 13 R2 Rear inner fender 1 17 02 S800 08 000009 S800 08 00 00 09 R2 Left side panel 1 18 02 SB800 08 000007 S800 08 00 00 07 R4 Vent cover 1 19 02 S800 08 000011...

Page 226: ...226 278 3 35 Plastic parts of R4 new...

Page 227: ...000009 S800 08 00 00 09 R2 Left side panel 1 18 02 S800 08 000007 S800 08 00 00 07 R2 Vent cover 1 19 02 S800 08 000011 S800 08 00 00 11 R2 Right side panel 1 20 02 S800 08 000008 S800 08 00 00 08 R2...

Page 228: ...S650 06 02 00 00 Headlight 2 3 02 S650 06 02 01 S650 06 02 01 00 Headlight bulb 2 4 02 S650 06 02 03 S650 06 02 03 00 Spring 2 5 03 03 95 5 05 95 5 Flat washer 5 2 6 03 01 823 M5x50 03 823 M5x50 Bolt...

Page 229: ...36 02 D1600 06 07 D1600 06 07 00 00 Oil pressure gauge 1 37 02 N650 06 04 N650 06 04 00 00 Fuel level gauge 1 38 02 S800 06 04 01 S800 06 04 01 00 R2 Three switches assembly No 2 1 39 02 S650 06 07A S...

Page 230: ...ing light 2 2 02 S650 06 0200 S650 06 02 00 00 Headlight 2 3 02 S650 06 02 01 S650 06 02 01 00 Headlight bulb 2 4 02 S650 06 02 03 S650 06 02 03 00 Spring 2 5 03 03 95 5 05 95 5 Flat washer 5 2 6 03 0...

Page 231: ...842 M5 Flange nut M5 8 34 02 D1600 06 09 D1600 06 09 00 00 Voltmeter 1 35 02 MV800 06 03 MV800 06 03 00 00 Coolant temperature indicator 1 36 02 D1600 06 07 D1600 06 07 00 00 Oil pressure gauge 1 37 0...

Page 232: ...S650 06 02 00 00 Headlight 2 3 02 S650 06 02 01 S650 06 02 01 00 Headlight bulb 2 4 02 S650 06 02 03 S650 06 02 03 00 Spring 2 5 03 03 95 5 05 95 5 Flat washer 5 2 6 03 01 823 M5x50 03 823 M5x50 Bolt...

Page 233: ...02 D1600 06 07 D1600 06 07 00 00 Oil pressure gauge 1 37 02 N650 06 04 N650 06 04 00 00 Fuel level gauge 1 38 02 S800 06 04 01 S800 06 04 01 00 R2 Three switches assembly No 2 1 39 02 S650 06 07A S65...

Page 234: ...ing light 2 2 02 S650 06 0200 S650 06 02 00 00 Headlight 2 3 02 S650 06 02 01 S650 06 02 01 00 Headlight bulb 2 4 02 S650 06 02 03 S650 06 02 03 00 Spring 2 5 03 03 95 5 05 95 5 Flat washer 5 2 6 03 0...

Page 235: ...J2842 M5 Flange nut M5 8 34 02 D1600 06 09 D1600 06 09 00 00 Voltmeter 1 35 02 MV800 06 03 MV800 06 03 00 00 Coolant temperature indicator 1 36 02 D1600 06 07 D1600 06 07 00 00 Oil pressure gauge 1 37...

Page 236: ...09 01 02A S800 09 01 02 00A R2 Left seat mount 1 5 03 01 70 1 M8x20 05 70 1 M8x20 Hex bolt M8x20 8 6 02 S800 09 01 01 01 S800 09 01 01 01 R2 Track without release lever 1 7 02 S800 09 01 01 03 S800 0...

Page 237: ...09 01 02A S800 09 01 02 00A R2 Left seat mount 2 5 03 01 70 1 M8x20 05 70 1 M8x20 Hex bolt M8x20 8 6 02 S800 09 01 01 01 S800 09 01 01 01 R2 Track without release lever 1 7 02 S800 09 01 01 03 S800 0...

Page 238: ...72 1 M8 L Jam nut M8x1 25 L 2 5 02 S800 10 01 02 S800 10 01 02 00 R2 Adjust bar 2 6 03 02 6172 1 M8 R 05 6172 1 M8 R Jam nut M8x1 25 2 7 02 S800 10 01 05 S800 10 01 05 00 R2 Rod end bearing M8x1 25 2...

Page 239: ...rt Description Qty 1 03 01 D818 M6x20 D818 M6x20 Cross screw M6x20 21 2 02 JD 0900008 JD0900008 Rubber washer 6 21 3 02 S800 10 02 02 S800 10 02 02 00 R2 Plastic board 1 4 02 S800 10 02 01 S800 10 02...

Page 240: ...Description Qty 1 03 01 D818 M6x20 D818 M6x20 Cross screw M6x20 21 2 02 JD 0900008 JD0900008 Rubber washer 6 21 3 02 S800 10 03 02 S800 10 03 02 00 R2 Plastic bottom board 1 4 02 S800 10 03 01 S800 10...

Page 241: ...00 R2 Canvas enclosure 1 2 03 01 D818 M6x25 D818 M6x25 Cross screw M6x25 4 3 02 JD 0900008 JD0900008 Rubber washer 6 16 4 02 S800 10 04 0002 S800 10 04 00 02 R2 No 2 protect hose 4 5 02 S800 10 04 000...

Page 242: ...242 278 4 5 Enclosure with canvas door kit of R2 ERP CODE KIT NO 02 S800 10 0500 S800 10 05 00 00 R2 VEHICLE MODEL R2...

Page 243: ...er seal of front plastic mount 1 12 02 S800 10 05 0001 S800 10 05 00 01 R2 No 1 rubber seal of front windshield 2 13 02 S800 10 05 0002 S800 10 05 00 02 R2 No 2 rubber seal of front windshield 2 14 02...

Page 244: ...S800 10 0600 S800 10 06 00 00 R2 VEHICLE MODEL R2 Ref ERP Code Part No Part Description Qty 1 02 S800 10 06 01 S800 10 06 01 00 R2 Vehicle cover 1 2 02 S800 10 06 02 S800 10 06 02 00 R2 Coat of front...

Page 245: ...D818 M6x20 D818 M6x20 Cross screw M6x20 4 4 03 02 6183 1 M6 05 6183 1 M6 Self locking nut M6 4 5 02 SV1100 04 07 0001 SV1100 04 07 00 01 Hose clip 19 25 3 6 02 S800 10 07 02 S800 10 07 02 00 R2 Inlet...

Page 246: ...20x28x2 04 95 20x28x2 Flat washer 20x28x2 2 8 02 S800 10 08 0002 S800 10 08 00 02 R2 Rubber washer 1 9 03 02 2842 M8 05 SJ2842 M8 Flange bolt M8 4 10 03 01 5787 M8x25 05 5787 M8x25 Flange bolt M8x25 4...

Page 247: ...2 JD 0900008 JD0900008 Rubber washer 6 8 7 02 S800 08 000014 S800 08 00 00 14 R2 Left rear fender 1 8 03 02 6183 1 M6 05 6183 1 M6 Self locking nut M6 8 9 03 07 882 10x70 05 882 10x70 Pivot pin 10x70...

Page 248: ...93 12 Spring washer 12 3 3 03 03 95 12x24x2 05 95 12x24x2 Flat washer 12x24x2 3 4 02 S650 01 03 0001 S650 01 03 00 01 Decorative cover 2 5 02 S800 10 10 01 S800 10 10 01 00 R2 New front metal bumper 1...

Page 249: ...Canvas windshield kit of R2 and R4 ERP CODE KIT NO 02 S800 10 11 0100 S800 10 11 01 00 R2 VEHICLE MODEL R2 R4 Ref ERP Code Part No Part Description Qty 1 02 S800 10 11 01 S800 10 11 01 00 R2 Canvas w...

Page 250: ...00 R2 Simple plastic glass 1 2 03 01 D818 M6x25 D818 M6x25 Cross screw M6x25 6 3 02 JD 0900008 JD0900008 Rubber washer 6 40 4 02 S800 10 04 0002 S800 10 04 00 02 R2 No 2 protect hose 6 5 02 S800 10 04...

Page 251: ...251 278 4 13 Safari bed kit of R2 and R4 ERP CODE KIT NO 02 S800 10 1400 S800 10 14 00 00 R2 VEHICLE MODEL R2 R4...

Page 252: ...de panel 1 14 03 02 2842 M6 05 SJ2842 M6 Flange nut M6 5 15 02 E650 08 01 05 E650 08 01 05 00 Red flasher board 2 16 02 S650 02 03 02 S650 02 03 02 00 Rubber bumper 2 17 02 S800 10 14 01 S800 10 14 01...

Page 253: ...253 278 4 14 Enclosure with plastic door kit of R2 ERP CODE KIT NO 02 S800 10 1500 S800 10 15 00 00 R2 VEHICLE MODEL R2...

Page 254: ...ber seal of front plastic mount 1 12 02 S800 10 05 0001 S800 10 05 00 01 R2 No 1 rubber seal of front windshield 2 13 02 S800 10 05 0002 S800 10 05 00 02 R2 No 2 rubber seal of front windshield 2 14 0...

Page 255: ...5 0100 S800 10 15 01 00 R2 VEHICLE MODEL R2 Ref ERP Code Part No Part Description Qty 1 02 S800 10 15 01 01 S800 10 15 01 01 R2 Left outer sash assy 1 2 02 S800 10 15 01 02 S800 10 15 01 02 R2 Left in...

Page 256: ...Left frame of outer sash 1 6 02 S800 10 15 01 01 02 S800 10 15 01 01 02 R2 Left plastic of outer sash 1 7 02 S800 10 15 01 01 05 S800 10 15 01 01 05 R2 Rubber seal of outer sash 1 8 02 S800 10 15 01...

Page 257: ...nut M6x12 16 3 02 S800 10 15 01 02 02 S800 10 15 01 02 02 R2 Left plastic door 1 4 02 JD 0900008 JD0900008 Rubber washer 6 17 5 03 01 D818 M6x16 D818 M6x16 Cross screw M6x16 17 6 02 S800 10 15 01 02 0...

Page 258: ...5 0200 S800 10 15 02 00 R2 VEHICLE MODEL R2 Ref ERP Code Part No Part Description Qty 1 02 S800 10 15 02 01 S800 10 15 02 01 R2 Right outer sash assy 1 2 02 S800 10 15 02 02 S800 10 15 02 02 R2 Right...

Page 259: ...Right frame of outer sash 1 6 02 S800 10 15 02 01 02 S800 10 15 02 01 02 R2 Right plastic of outer sash 1 7 02 S800 10 15 02 01 05 S800 10 15 01 01 05 R2 Rubber seal of outer sash 1 8 02 S800 10 15 0...

Page 260: ...t M6x12 16 3 02 S800 10 15 02 02 02 S800 10 15 02 02 02 R2 Left plastic door 1 4 02 JD 0900008 JD0900008 Rubber washer 6 17 5 03 01 D818 M6x16 D818 M6x16 Cross screw M6x16 17 6 02 S800 10 15 01 02 05...

Page 261: ...trical winch 1 4 02 S650 06 12 01A S650 06 12 01 00A Electrical winch 1 5 03 07 882 10x70 05 882 10x70 Pivot pin 10x70 2 6 03 03 95 10x20x1 5 05 95 10 x20x1 5 Flat washer 10 x20x1 5 2 7 03 08 91 3 2x3...

Page 262: ...800 04 05 03 00 R2 Cleaner connecting pipe 8 02 S800 04 05 0008 S800 04 05 00 08 R2 Bracket of cleaner connecting pipe 1 9 03 01 5787 M8x20 05 5787 M8x20 Flange bolt M8x20 4 10 03 03 95 8x16x1 5 05 95...

Page 263: ...4 ERP CODE KIT NO 02 S800 10 1900 S800 10 19 00 00 R2 VEHICLE MODEL R2 R4 Ref ERP Code Part No Part Description Qty 1 02 S800 10 19 01 S800 10 19 01 00 R2 Aluminum plated fog rill 1 2 02 S800 10 19 02...

Page 264: ...4 3 02 D650 03 01 01 03 D650 03 01 01 03 Tyre valve 4 4 02 S800 03 01 03 01 S800 03 01 03 01 R2 Front rim 14x6 2 5 02 S800 03 01 03 02 S800 03 01 03 02 R2 Front tyre 27x8 14 2 6 02 S800 03 01 0300 S8...

Page 265: ...05 0003 D650 08 05 00 03 Open jawed spanner 13 16 1 4 02 D650 08 05 0004 D650 08 05 00 04 Open jawed spanner 17 19 1 5 02 JD 1400004 JD1400004 Thread locking anaerobic adhesive 1 6 02 D650 08 05 0006...

Page 266: ...ription Qty 1 02 S800 10 23 03 S800 10 23 03 00 R2 Polished aluminum mount of glass 2 2 02 S800 10 23 01 S800 10 23 01 00 R2 Outer polished aluminum clamp 2 3 03 01 70 1 M8x20 05 70 1 M8x20 Hex bolt M...

Page 267: ...iption Qty 1 02 S800 10 24 03 S800 10 24 03 00 R2 Oxidative aluminum mount of glass 2 2 02 S800 10 24 01 S800 10 24 01 00 R2 Outer oxidative aluminum clamp 2 3 03 01 70 1 M8x20 05 70 1 M8x20 Hex bolt...

Page 268: ...D818 M6x20 D818 M6x20 Cross screw M6x20 25 2 02 JD 0900008 JD0900008 Rubber washer 6 25 3 02 SB800 10 02 02 S800 10 02 02 00 R4 Plastic board 1 4 02 SB800 10 02 01 S800 10 02 01 00 R4 Roof rack 1 5 03...

Page 269: ...8 M6x20 D818 M6x20 Cross screw M6x20 28 2 02 JD 0900008 JD0900008 Rubber washer 6 28 3 02 SB800 10 03 02 S800 10 03 02 00 R4 Plastic bottom board 1 4 02 SB800 10 03 01 S800 10 03 01 00 R4 Gun rack 1 5...

Page 270: ...00 R4 Canvas enclosur 1 2 03 01 D818 M6x25 D818 M6x25 Cross screw M6x25 4 3 02 JD 0900008 JD0900008 Rubber washer 6 16 4 02 S800 10 04 0002 S800 10 04 00 02 R2 No 2 protect hose 4 5 02 S800 10 04 0001...

Page 271: ...271 278 4 25 Enclosure with canvas door kit of R4 ERP CODE KIT NO 02 SB800 10 0500 S800 10 05 00 00 R4 VEHICLE MODEL R4...

Page 272: ...er seal of front plastic mount 1 12 02 S800 10 05 0001 S800 10 05 00 01 R2 No 1 rubber seal of front windshield 2 13 02 S800 10 05 0002 S800 10 05 00 02 R2 No 2 rubber seal of front windshield 2 14 02...

Page 273: ...SB800 10 0600 S800 10 06 00 00 R4 VEHICLE MODEL R4 Ref ERP Code Part No Part Description Qty 1 02 SB800 10 06 01 S800 10 06 01 00 R4 Vehicle cover 1 2 02 S800 10 06 02 S800 10 06 02 00 R2 Coat of fro...

Page 274: ...3 M8x20 Bolt M8x20 1 2 02 TR1100 10 07 0003 TR1100 10 07 00 03 Tow ball 1 3 02 TR1100 10 07 0002 TR1100 10 07 00 02 Tow shaft 1 4 02 TR1100 10 07 0001 TR1100 10 07 00 01 Tow mount 1 5 03 04 93 14 05 9...

Page 275: ...275 278 DEALER PRE DELIVERY INSPECTION...

Page 276: ...by the dealer constitutes insurance and a separate policy would have to be purchases from an outside source to protect my purchase and fulfill state requirements _______I have been shown the VIN numbe...

Page 277: ...damages to the extent not prohibited by law The deposit may also be used reimburse Seller for any expenses and losses Seller incurs or suffers as a result of Buyer s failure or refusal to accept deliv...

Page 278: ...the parties with respect to the subject matter herein and may not be altered or amended unless made in writing and duly executed by Seller 7 CASH DEPOSIT If Buyer fails or refuses to accept delivery...

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