Joyner JNSZ800UV-R4 Owner'S Manual Download

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5. Insert a spline-shaft into the hole of the Clutch assy, fix the six bolts on the Clutch pressure
plate, and tighten them according to the prescribed

torque 28 N.M

6. Fix parts according to reverse operation to the disassembly.

S11-1601020

S11-1601030

FIGURE 1

Summary of Contents for JNSZ800UV-R4

Page 1: ...Owner s manual JNSZ800UV R4...

Page 2: ...the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your vehicle please consult...

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Page 14: ...EL 27 HELMETS AND EYES PROTECTION 27 DRIVE TRAINING 28 AGE RECOMMENDATION 29 NO ALCOHOL OR DRUGS 29 IS YOUR VEHICLE READY TO DRIVE 30 PRE DRIVE INSPECTION 30 SAFE DRIVING PRECAUTIONS 32 OFF ROAD USE O...

Page 15: ...TRANSMISSION LUBRICATION 33 OIL REPLACEMENT 43 CHECK TRANSMISSION OIL 43 ENGINE COOLANT 45 IDLE SPEED 46 REPAIR 47 FRONT WHEEL REPLACEMENT 47 REAR WHEEL REPLACEMENT 47 CLUTCH REPLACEMENT 48 FRONT WHEE...

Page 16: ...and all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or...

Page 17: ...17...

Page 18: ...18 JOYNER S650 09 04 00 10A...

Page 19: ...feet and legs inside the vehicle at all times during operation Keep your feet on the floorboard Never hold onto the enclosure except when using the handgrip inside the enclosure Otherwise your hand co...

Page 20: ...ng ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings 23 Always be sure there are no obstacles or people behind you when you operate...

Page 21: ...on system and fuel system are supplied with power START The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts Do not operate the electr...

Page 22: ...te properly If this should happen remove the battery and recharge it Turning light switch Set the switch to when turning left Set the switch to when turning right Four wheel drive switch 2WD 4WD Two w...

Page 23: ...s full of coolant Oil pressure indicator light It indicates low high oil pressure when illuminated see authorized JOYNER dealer if necessary Pedal Clutch pedal Press the clutch pedal before you shift...

Page 24: ...er The drive select lever is used to shift your vehicle into the 1 2 3 4 5 and reverse positions Never start the vehicle at 3 4or 5 lever Stop the vehicle fully when shifting to reverse When reversing...

Page 25: ...ly do the following 1 Hold the latch plates as you pull the belts across right shoulder left shoulder right leg left leg and among two legs Make sure the belt is not twisted and is not caught on any p...

Page 26: ...p the release lever on the both side of the vehicle and then lift up the cargo bed slowly until it stops 4 Lower the cargo bed slowly to its original position and be sure it is locked into place Befor...

Page 27: ...ned securely eye protection and other protective clothing You don t have any alcohol or drugs Protective Apparel For your safety we strongly recommend that you always wear an approved motorcycle helme...

Page 28: ...d hip pads a driving jersey with padded elbows and a chest shoulder protector Drive Training Developing your driving skills is an on going process Even if you have driven other UV800s take time to bec...

Page 29: ...ol drugs and driving don t mix Even a small amount of alcohol can impair your ability to operate a UV800 R4 safely Likewise drugs even if prescribed by a physician can be dangerous while operating a U...

Page 30: ...spection before every drive and correct any problems Pre drive Inspection Check the following items before you get on the UV800 R4 Engine Oil Check the level and add oil if needed Check for leaks Cool...

Page 31: ...needed Press the clutch pedal to make sure it moves smoothly without sticking and snaps back automatically when it is released Brakes Press the brake pedal several times check for proper brake pedal...

Page 32: ...reas and obey no trespassing signs You should never drive your UV800 R4 on public streets roads or highways even if they are not paved Drivers of street vehicles may have difficulty seeing and avoidin...

Page 33: ...t is proper for your UV800 R4 the terrain visibility and other operating conditions and your experience Take Care on Unfamiliar or Rough Terrain Before driving in a new area always check the terrain t...

Page 34: ...til you have learned and practiced the skills necessary to control the UV800 R4 on such terrain Always be especially cautious on these kinds of terrain Do Not Perform Stunts You should always operate...

Page 35: ...cylinder 812cc 72mm 66 5mm 9 5 1 Electric starter Wet sumb Engine oil Type Recommended engine oil classification Quantity With oil filter cartridge replacement 0 SE10W 40 0 SE10W 30 3 0L Final gear c...

Page 36: ...travel Rear wheel travel 150mm 150mm Electrical Ignition system Generator system Battery type Battery capacity Distributor block AC magneto Lead acid storage battery 12V 45Ah Specified fuses High bea...

Page 37: ...e picture Each time prior to starting the engine check the throttle assembly to ensure that when pedal is pushed all the way the assembly is working smoothly and returns to idle when released Do not o...

Page 38: ...rake 2 Press the clutch pedal down put the shift lever in neutral 3 Turn the key clockwise to the on position Release the key and the clutch pedal when the engine starts Keep engine running for 1 2 mi...

Page 39: ...n gear may damage the starter motor clutch or gearbox Release the key at once if the engine starts Holding the key in start position when the engine is running will cause damage to the starter motor I...

Page 40: ...if necessary 5 Check the clutch cable Assure the cable snaps back and has a smooth operation Ensure the clutch can operate smoothly Adjust if necessary or replace the clutch if necessary 6 Check Tire...

Page 41: ...e lifted just like the cargo bed It is very easy to install or uninstall the seats see the table of the content seat and safety belt Pull seat adjustment handle upward to disengage seat slide Move sea...

Page 42: ...d then tighten the nuts of the shift cable Break in The first month is most important in the life of your vehicle Proper operation during this break in period will help assure maximum life and perform...

Page 43: ...olling over To prevent vehicle from rolling over be sure to only turn the vehicle at a slow more controllable speed SERVICE INSTRUCTION Service Air Cleaner Service air filter every 80 hours NOTE Servi...

Page 44: ...k confirm the corrective oil level in the crankcase Check engine oil and recharge If the color of engine oil changes you need to replace the engine oil as above Check the engine oil level charge if th...

Page 45: ...e the plug fill oil API 80 75 W 90 GL 3 or GL 5 Gear Oil about 2 0 liters Check transmission oil If the color of transmission oil changes you need to replace oil Replace transmission oil as above Engi...

Page 46: ...for your health Keep new and used coolant away from the children and pets To minimize your exposure to new and used coolant wear a long sleeve shirt and moisture proof gloves such as dishwashing glov...

Page 47: ...mble the center castle nuts when you replace the front wheels Tighten the nuts after replacing the wheels Rear Wheel Replacement Do not disassemble the center castle nuts when you replace the rear whe...

Page 48: ...efully 2 Remove four bolts on the transmission case lay down these carefully Caution When fix the four bolts in the transmission case you must tighten them according to the prescribed torque 45 55N M...

Page 49: ...ne shaft into the hole of the Clutch assy remove the six bolts on the Clutch pressure plate now it s clear Caution When fix the six bolts in the Clutch pressure plate You must tighten them according t...

Page 50: ...o the hole of the Clutch assy fix the six bolts on the Clutch pressure plate and tighten them according to the prescribed torque 28 N M 6 Fix parts according to reverse operation to the disassembly S1...

Page 51: ...the wheels The proper toe in dimension A should be 0 98 inches greater than dimension B c To adjust the alignments loose the lock nuts on both sides of Front Tie Rods To make Dimension B smaller turn...

Page 52: ...for ignition I 10 Air cleaner C I 11 Throttle cable I A L I R A 12 Fuel tank cover Breathe hose and joint I I R 13 Idle I 14 Breathe hose I 15 Fuel hose and joints I I I R Control system 16 Wire and p...

Page 53: ...53 MAIN WIRING DIAGRAM...

Page 54: ...54 ENGINE WIRING DIAGRAM...

Page 55: ...55 CONTROL WIRING DIAGRAM...

Page 56: ...UV R4 during the 90 days warranty period please contact you re nearest authorized dealer for repairs What is not covered under this warranty This warranty does not cover any seller vehicle that has be...

Page 57: ...57 ENGINE MECHANICAL SYSTEMS...

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Page 143: ...00 19 Master cylinder assy of clutch 1 2 S800 07 04 01 01 R4 Outlet hose of Master cylinder 1 3 ZJ610 05 00 22 Lower cylinder of clutch 1 4 ZJ610 05 05 Ripple boot 1 5 ZJGS 01 02 Hose bolt M10x1 25 2...

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