Joyner JNSZ1100SV, Owner'S Manual

Page: 34 / 132

5. Insert a spline-shaft into the hole of the Clutch assy , fix the six bolts on the Clutch
pressure plate , tighten them according to the prescribed
torque 28 N.M . ( See Fig.
33-34)
6. Fix parts according to reverse operation to the disassembly.
9. Front Wheel Alignment
9.1.
Put the vehicle on level ground.
9.2.
The ―toe-in‖ of the front wheels should be 0.63 inches. To check alignment,
measure distance A and B between the centerline (CL) of the wheels. The proper
toe-in dimension A should be 0.63 inches greater than dimension B.
9.3. To adjust the alignments, loose the lock nuts on both sides of Front Tie Rods. To
make Dimension B smaller, turn the rod to the left. Turn the rod to the right to make
Dimension B larger. After adjusted to desired length, tighten the lock nut against the
rod end. Recheck the dimensions for proper alignment.
10. Cleaning Instructions
Keep your kart clean. With a clean rag, wipe off any dirt and oil from around controls.
Wipe off any spilled fuel and oil. Keep the engine clean of foreign object and be sure to
check that air intake fan is free of debris for proper cooling.
11. Vehicle Lubrication
Lubricate vehicle every 90 days of use, Apply several drops of oil in specific points
pointed by arrows as following pictures.
FIGURE 34 FIGURE 33
FIGURE 35