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Acapella Installation Guide

Acapella

Installation Manual

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COMMISSIONING

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JL-ACA-INS-001-03-2017

Summary of Contents for ACAPELLA

Page 1: ...ation Guide 1 Acapella Installation Manual REGISTER THIS PRODUCT ONLINE WITHIN 28 DAYS OF COMMISSIONING IRELAND www joule ie register a product UNITED KINGDOM www jouleuk co uk register a product JL ACA INS 001 03 2017 ...

Page 2: ...ermal Take from solar controller Solar PV Ser No from String Micro Inverter Air Source Heat Pump Located on external heat pump badge Integrated Heat Pump and Cylinder Located on cylinder badge Underfloor Heating Project ref on supplied schematic Intergas Gas Boiler Located on cylinder badge Was a Pre Plumbed cylinder installed too Joule Advance Installer I accept the terms and conditions in the in...

Page 3: ...rdance with a method previously agreed by Joule as being suitable for the purpose 6 Any valid claim in respect of the Goods which is based on any defect in the quality or condition of the Goods or their failure to meet specification is notified to Joule in ac Subject to the following provisions Joule war rants that the Goods will be free from defects in material and workmanship for a period of 20 ...

Page 4: ...e to the Buyer s reputation or goodwill damages costs or expenses payable by the Buyer to any third party or any other indirect special or conse quential loss or damage or claim whether caused by the negligence of Joule its em ployees agents or otherwise which arise out of or in connection with the supply of the Goods or their use or resale by the Buyer 8 Without prejudice to the provisions of cla...

Page 5: ...ing Solar Pipe To The Panels 24 Single Orientation Single Cylinder Under Roof Remaining Work Wiring The System Commissioning The System 26 Dual Orientation Single Cylinder Under Roof Remaining Work Wiring The System Commissioning The System 28 Single Orientation Dual Cylinder Under Roof Remaining Work Wiring The System Commissioning The System 30 Service Record Do not crosswire the power cable wit...

Page 6: ...hocks to the glass Do not use sharp ojects to open the tube boxes Installation Guidance Unpack and install tubes only after the manifold and pipe work has been installed Do not leave the solar collector exposed to solar radiation when the solar loop and manifold have been drained Collecters left exposed in a dry state must be covered to prevent possible long term damage Tubes must have a miniumum ...

Page 7: ...g the equator Is an inclinded roof frame need to obtain required pitch yes no To calculate optimal angle of tilt multiple latitude x 0 7 for domes tic hot water production Estimating Hot Water Demand Size of System Required No of people using hot water in the house Any other exceptional water loads in the dwelling No of People Solar Cylinder Size Size of Flat Panel System Size of Evacuated Tube 1 ...

Page 8: ...his will give you the weight of the solar panels on each point of the roof You must then carefully review the points where the collectors are connected to the roof to ensure that these exact points can take the anticipated load Where there is signs of discolouration a closer examination will be requried If black spots are found on the timber this indicates a leak which needs attention If the timbe...

Page 9: ...igns of contamination visible yes no Fire Safety Ensure that there is no obvious risk to fire prevention by installing the solar system Ensure that all wires are not in direct connection with any un insulated pipe work or plant that could cause a risk of burning Legionella Bacterial Growth Ensure that there is no dead legs in the existing plumbing system that could induce the growth of legionella ...

Page 10: ...essel Connect 1 1 1 SZ L 0D 0ERP 5 Solar Pump Station Dual ERP 5m 1 1 1 1 1 1 SKU 0000000020 20L Pre Mixed Solar Fluid 1 1 1 1 1 2 SVB 000000000P Solar Discharge Plastic 1 1 1 OZM 0000 75NRV Thermo Mixing Valve 3 4 NRV 1 1 1 1 1 1 SZ G 0G 000004 Solar Pipe Entry Gasket Set 4 1 1 1 SZ G 0G 000000 Solar Pipe Entry Flashing 1 1 1 Roof Mounting Options Depending On Roof Type SKRT T 0000020 20 Tube Roo...

Page 11: ...l SS pipe duo ins 1 1 1 1 1 1 SZ J 0000DN 16 solar fitting joiner pack DN16 1 1 1 1 1 1 25m DN16 Solar Pipe Pack Standard System SPD 16 25 0000 DN16 25m sol SS pipe duo ins 1 1 1 1 1 1 SZ J 0000DN 16 solar fitting joiner pack DN16 1 1 1 1 1 1 Pipe packs are not included in kit as standard The requirement and length of these packs are the responsibility of the contractor on site to order Flat Roof ...

Page 12: ... 0000000020 SKN C 00000ERP SVB 000000000P SVS 0000000000 OZM 0000 75NRV UK Pack Components SVE 0000000024 SVE 0000000036 SZ G 0G 000000 Mounting Bracket Options SKRT B 0000020 SKRT B 0000030 SKRP T 00000001 SKRP T 00000002 SKRP S 00000001 SKRP S 00000002 ...

Page 13: ... Pack Components Excluding Flashing Kit SZ L 0D 0ERP 5 SKU 0000000020 SKN C 00000ERP SVE 0000000024 SVE 0000000036 SZ G 0G 000004 Mounting Bracket Options SKRT B 0000020 SKRT B 0000030 SKRP T 00000001 SKRP T 00000002 SKRP S 00000001 SKRP S 00000002 ...

Page 14: ...TEE SZF 22 3 4 TU0 Code Description SPD 16 10 0000 DN16 10m sol SS pipe duo ins SPD 16 15 0000 DN16 15m sol SS pipe duo ins SPD 16 25 0000 DN16 25m sol SS pipe duo ins 1 2 3 4 Cut pipe with splice cutters Insert single fitting and grab ring Tighten to flatten the pipe end Reassemble with washer and tighten again ...

Page 15: ...xtension Flashing Kit A B C D E F Code Dimension A 300mm B 300mm C 2 000mm D 20 tube 1 680mm E 30 tube 2 420mm F 40 tube 3 380mm Mounting Orientations Maimum 6 evacuated tube collectors vertically mounted Tubes horizontally mounted Tubes mounted above each other ...

Page 16: ...www jouleuk co uk www joule ie 16 Roof Mounting Instrucions ...

Page 17: ...applying force to the metal heat pipe guide the bulb into the manifold in the next available socket 3 To ensure the bulb has been inserted fully twist the metal heat pipe to remove any friction 4 Once you are sure that the metal heat pipe and bulb are inserted correctly slide the glass tube up towards the manifold 5 To ease the glass tube sealing inside the manifold socket rub lubricant around the...

Page 18: ...r gasket on the bolt keeps the penetration point in the roof weather proofed The bolt is connected to the profile by use of a stainless steel L plate and nuts bolts and washers The bolt head slides through the profile to the desired location and the L bracket to fixed using the nut and washer Sloped Roof Bolt Mounting Kit ...

Page 19: ...ick roof tile The top piece can adjust to in crease or decrease the height of the collector above the roof tile The bracket is connected to the profile using nuts bolts and washers The bolt head slides through the profile to the de sired location and then the bracket is fixed using the nut and washer Sloped Roof Tile Mounting Kit ...

Page 20: ...down the roof i e the elbow should be no less than 30mm deep and then can be made to work with shims packing Brackets with clearance of 40 45mm from the rafter probably won t need shims Shims packaging are used to lift the roof anchor bracket away from the slate underneath the bracket Any contact between the flashing and the roof anchor bracket could cause a problem ...

Page 21: ... solar flash Step 3 Solar flash can be trimmed or nailed through If nailing through ensure relevant line for slate size cen tres on the batten Apply pressure to hold Solarflash solid when nailing through Step 4 Cut slates around the hood of the Solar flash as previous diagram The comp hook is used where it is not possible to access both nail holes and prevents the head of the slate tilting off the...

Page 22: ... angle aluminium The frame consists of triangle nunber A frame pieces with two back and sloped bars Each A frame con nects to the collector profiles using nuts bolts and washers The frame is fixed to surface by installer Preferred method f fixing to flat surface is dependent on type of surface and available supports Flat Roof Mounting Kit ...

Page 23: ...minated in 3 4 BSP flat face male nipple as supplied as part of the kit Following the diagram below single fitting should be tightened to the flat face of the elbow connected to the panel Connecting Solar Pipe To The Panels 1 2 3 4 Cut pipe with splice cutters Insert single fitting and grab ring Tighten to flatten the pipe end Reassemble with washer and tighten again Connecting Panels Together The...

Page 24: ...to be mounted with connection facing upwards Always to be mounted below the pump station Single Orientation Single Cylinder Under Roof Remaining Work A B C E F G H I J Not included as standard in IE kits E Solar controller black probe to be fitted in left hand side of far left panel F Pipework on the left hand side of panels must be connected to the left hand side of the pump station G Pipework on...

Page 25: ...cylinder sensor pocket Do not crosswire the power cable with the comms cable on the solar pump If you do this you will see a flashing green light on the pump Commissioning It is important that a motorised flush and fill centre is used to fill and pressurise the system with solar fluid as follows Connect fill hose to H and connect flush hose to I Close the isolating valve above to the flow meter to...

Page 26: ...Not included as standard in IE kits J H I E F G Legend A Anti gravity loop B Return pipework from solar coil C Discharge container D Solar expansion vessel E Solar controller black probe F Flow pipe from panel G Return pipe to panel H Fill point for commissioning I Flush point for commissioning J Manual air vent ...

Page 27: ...activated S4 and VFD are used as the ow and return sensors respectively Wiring The System Do not crosswire the power cable with the comms cable on the solar pump If you do this you will see a flashing green light on the pump Commissioning It is important that a motorised flush and fill centre is used to fill and pressurise the system with solar fluid as follows On dual line pump station connect fi...

Page 28: ...tation Dual Cylinder Under Roof Remaining Work Legend A Anti gravity loop B Return pipework from solar coil C Discharge container D Solar expansion vessel E Solar controller black probe F Flow pipe from panel G Return pipe to panel H Fill point for commissioning I Flush point for commissioning J Manual air vent ...

Page 29: ...ble If PRIO 0 both stores will be loaded simultaneously Sensor S4 can optionally be used as the reference sensor for the store emergency shutdown option OSEM If heat quantity measurement OHQM is activated S4 and VFD are used as the ow and return sensors respectively Wiring The System Do not crosswire the power cable with the comms cable on the solar pump If you do this you will see a flashing gree...

Page 30: ...e Company Name Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Co...

Page 31: ...Acapella Installation Guide 31 ...

Page 32: ...C D Power Road Plantation Bus Pk Bromborough Wirral CH62 3RN 44 0 1513 551 094 44 0 1513 568 336 info jouleuk co uk www jouleuk co uk 23 200 Kraśnik ul Towarowa 34 48 0 128811171 48 0 814709046 biuro joule pl pl www joule pl pl JOULE IE JOULE UK JOULE PL mail tel fax eml web mail tel fax eml web mail tel fax eml web JL ACA INS 001 03 2017 ...

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