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8

How Your Solar System Works

The solar system is not designed to supplement your heating system. (unless expressly 

designed with that purpose but as standard it is to heat hot water only). The solar system 

will only circulate hot water from the collector on the roof to your hot water cylinder when 

the roof fluid temperature is 7°C warmer than the water in your hot water cylinder. The 

fluid in your solar collector must be above 20°C before it looks at the temperature differen-

tial between the collector and the cylinder. If the cylinder is fully heated to 60°C (maximum 

store temperature as set by default on your solar controller) than the solar controller will 

shut down the solar system regardless of what temperature is available from the solar 

panels on the roof. It does this because the hot water cylinder has been fully heated and 

required no further heat.

What happens when your hot water cylinder is fully heated and it is 
still sunny outside

Your solar system is designed to deal with this situation. Your solar 

controller is programmed to shut off your solar system when you’re 

hot water cylinder has been fully heated. This ensures that the water 

in your cylinder never over heats and risks very hot water coming 

out of your taps. Your solar controller is programmed to shut down 

the solar system when you’re hot water cylinder reaches a tem-

perature of 60®C at the bottom of the cylinder. This temperature is 

chosen because it is a safe temperature to store hot water both by 

not being too hot and protecting people from scalding and also not 

too cold to reduce the risk of legionnaires. 

When the cylinder is fully heated the solar controller shuts down 

the solar system. This will generally happen after a number of 

sunshine hours and the initial energy has heated the cylinder 

completely. The temperature of the fluid in the solar collector will 

begin to heat up significantly. This will lead to a build up in pres-

sure in the solar system. This is where the expansion vessel of 

your solar system begins to work. While the heated fluid will only 

be located on the roof the pressure will pass back down the pipe 

work into the solar expansion vessel. The membrane will flex to 

allow for the increase in pressure. This process is a full safe pro-

cess and how the system is designed to work.

If for some reason the system has too much pressure and a fault 

occurs the safety valve on your solar pump station will open and 

allow a small amount of fluid to discharge into your solar dis-

charge vessel. If this happens please notify your local service 

engineer.

Summary of Contents for ACAPELLA

Page 1: ...1 SOLAR SYSTEMS manual and maintenance JOULE SOLAR SYSTEMS operation and maintenance home owner manual ...

Page 2: ......

Page 3: ...al and maintenance Table of Contents 04 Joule Solar Hot Water Systems 05 Solar Controller Wiring Diagram 06 Panel Types 07 How Your Solar System Works 10 Troubleshooting 13 What Maintenance Is Required 14 Maintenance Sheet ...

Page 4: ...tes in conjunction with our commissioning certificate and leaflets for the solar pump station and controller that we provided on installation controller supplied will vary dependent on solar collectors installed and installation type These documents should be retained for future reference a copy of our commissioning certificate lodged inside the solar pump station housing providing all the details...

Page 5: ... switch on temperature difference DT O the solar pump will be operated by relay 1 and the store will be loaded until the switch off temperature difference DT F or the maximum store temperature S MX is reached R1 Arr 1 S3 Display Channels Channel Description Terminal Page INIT x ODB initialisation active 18 FLL x ODB filling time active 18 STAB x ODB stabilisation in progress 18 COL x Temperature c...

Page 6: ...ed with your system The solar system installed in your home features either the Joule Navitas on roof or in roof solar panels Joule VisSolis in roof solar panels or Joule Acapella high efficiency vacuum tube solar panels Joule Navitas On roof Joule Acapella Joule Navitas In roof Joule VisSolis In roof ...

Page 7: ... solar heats the hot water cylinder Phase 2 When hot water is used hot water level rises and is replaced by cold water The level of hot water rises in the cylinder thus reducing the amount of hot water in the cylinder The cold water enters the cylinder from the base replenishing the used hot water Phase 3 When there is a solar gain it heats cold water at the bottom of the cylinder thus reducing th...

Page 8: ...r over heats and risks very hot water coming out of your taps Your solar controller is programmed to shut down the solar system when you re hot water cylinder reaches a tem perature of 60 C at the bottom of the cylinder This temperature is chosen because it is a safe temperature to store hot water both by not being too hot and protecting people from scalding and also not too cold to reduce the ris...

Page 9: ...ng OFF and tion If the collector minimum limitation option is activated the pump R1 is only switched on if the adjustable When the store cooling function is activated the controller aims to cool down the store during the night in order to prepare it for solar loading on the following day If the adjusted maximum store temperature S MX is exceeded and the collector temperature falls below the store ...

Page 10: ...ohmmeter In the following table the resistance values with the corresponding temperatures are shown Operating control lamp off Check the power supply Is it disconnected no The fuse of the controller could be blown It can be replaced after the front cover has been removed spare fuse is enclosed in the accessory bag yes Check the supply line and reconnect it C F Ω C F Ω 10 14 961 55 131 1213 5 23 98...

Page 11: ... Decalcify it no Heat exchanger blocked yes no Clean it Heat exchanger too small yes Replace with correctly sized one no Plausibility control of the option tube collec tor special function Change Ton and Toff correspondingly Switch on temperature difference Ton to large no yes Non ideal position of the coll ector sensor e g flatscrew sensor instead of sensor in sensor wells no Pump is overheated b...

Page 12: ...d yes no Does the pump start up in manual operation yes There is no current check fuses replace them and check power supply The adjusted temperature difference for starting the pump is to high choose a value which makes more sense no Is the pump current enabled by the control ler yes Is the pump stuck Turn the pump shaft using a screwdriver now pas sable Pump is defective re place it Are the contr...

Page 13: ...should not be switched off for any prolonged period of time Notify plumber if system pressure is 0 The controller should be on at all times and not turned off except for maintainence Warranty Definition All Joule products come with a manufacturers guarantee Your solar system comes with a 10 year guarantee on the collector and 2 year guarantee on the solar com ponents This guarantee covers all manu...

Page 14: ...14 Date of Service Service Engineer Name Engineer Number Issues Noted Maintenance Sheet ...

Page 15: ...15 SOLAR SYSTEMS manual and maintenance ...

Page 16: ...ower Road Plantation Bus Pk Bromborough Wirral CH62 3RN 44 0 1513 551 094 44 0 1513 568 336 info jouleuk co uk www jouleuk co uk 23 200 Kraśnik ul Towarowa 34 48 0 128811171 48 0 814709046 biuro joule pl pl www joule pl pl JOULE IE JOULE UK JOULE PL mail tel fax eml web mail tel fax eml web mail tel fax eml web ...

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