Jøtul GI 550 DV Installation And Operation Instructions Manual Download Page 22

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138727_Rev_F  8/9/11

Figure 29.   Correct flame pattern at maximum 

output. Adjust the air shutter if necessary to achieve 

desired flame pattern.

Air Shutter Adjustment

The Air Shutter is set half-open at the factory. This 

setting provides good combustion characteristics 

with either natural gas or propane in a variety of 

operating conditions. You may find, however, that 

your particular installation requires adjustment to al-

low for a greater or reduced air/fuel ratio. Follow this 

procedure to adjust the air shutter setting.
1.  Locate the Air Shutter adjustment stem extending 

down from the center of the firebox floor. You will 

not be able to see it, however, you will be able to 

feel it about 3 inches from the front of the glass 

frame. See fig. 29.

2.  Loosen the wing nut and pull the stem forward 

to open the air inlet to allow more air into the 

burner. Push it to the rear to reduce the air. Make 

adjustments in 1/8” (3 mm) increments. 

  Between adjustments, allow the fire to burn 15 -20 

minutes on the HIGH setting, observing the flame 

continuously.

3.  If the flames are lazy, or sooty, move the shutter 

forward to increase oxygen. If the flame appears 

weak, jet-like, or blue, move the shutter back to 

decrease air. Repeat the process until the flame is 

as desired. Retighten the wing nut.

Figure 30.  All surround panels incorporate hanger 

brackets that engage with the hanger tabs on the 

firebox.

Hanger Brackets

Surround Assembly

Each of the surround assemblies and front facings is 

completely assembled at the factory. No further as-

sembly is required. All assemblies utilize hooked brack-

ets (fig. 30) that simply hang onto the inboard tabs on 

the fireplace cabinet as shown in fig. 10 on page 14.
•  Be certain the blower power cord is routed to the 

front of the insert. 

•  Hang the Wide Surround first, if appropriate, on the 

outboard tabs on the firebox assembly.

•  Cast Iron Surround: Remove the upper deflector. 

See fig. 8, page 13. Lift the surround assembly by the 

upper panel to engage the hooks with the inboard 

hanger tabs on the firebox assembly.

•  Steel Facings: Open the doors and lift the assembly 

by the upper panel to engage the hanger bracket 

hooks with the inboard hanger tabs. 

Plinth

A plinth panel is incorporated into the Cast Iron Sur-

rounds.  If you choose not to use it, the panel can be 

removed simply by bending the panel back and forth 

to snap it off of the surround backing plate.  

Rating Plate Location

The Lighting Instructions / Rating Plate is tethered to 

the Valve & Burner controls compartment on the left 

side of the fireplace insert. Simply pull it out to refer-

ence when operating the fireplace. 

Cast Iron Surround Only:

 If you are installing a cast iron 

surround, relocate the rating plate underneath the 

firebox floor where it will be readily accessible after 

the surround is hung in place.

Air Shutter Stem location             under the firebox floor.

Summary of Contents for GI 550 DV

Page 1: ...ce QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer l appareil Ne touchez aucum interrupteur Ne pas vous servir des t l phones se trou vant dans le b timent o vous trouvez Appelez imm...

Page 2: ...mpletion of the installation Suggested Tools for Installation and Service External regulator for Propane only Piping which complies with local code Manual shut off valve T Handle required in Massachus...

Page 3: ...engage it from the Glass Frame Latch Release Tool Left Latch Release Unpacking the Fireplace A Miscellaneous Hardware Kit is packed within the right side compartment of the firebox It contains Install...

Page 4: ...onversion Kit LP to NG 156447 High Altitude Adjustment Kit LP 156451 High Altitude Adjustment Kit NG 156452 Wall Thermostat 750003 Remote Control 129706 Cast Iron Surrounds 40 Wide x 30 High 32 w plin...

Page 5: ...vir de cet appareil s il a ete plonge dans l eau completement ou en partie Appeler un technicien qualifie pour inspecter l appareil et rem placer toute partie du syste me de controle et toute commande...

Page 6: ...for use with 3 Type B vent pipe components or a Listed Flexible gas liner See the Appendix on page 28 for a complete list of vent pipe manufacturers whose prod ucts are approved for use with this appl...

Page 7: ...he height appropriate to your installation require ments Figure 2 Firebox dimensions Figure 3 Minimum fireplace dimensions GI 550 DV A Opening Width 34 1 2 876 mm with leveling brackets 36 914 mm B Op...

Page 8: ...least 16 forward of the firebox glass panel with the following exception Cast Iron surrounds without Plinth the hearth pro tection must extend 36 x 18 See fig 4 Table 1 Fireplace Facing Options J tul...

Page 9: ...nry or zero clearance flue CANNOT be used to vent any other appliance Flexible liner components may not be exposed in any living space Installation of any components not manufactured or approved by J...

Page 10: ...the unit and will carry the exhaust gases to the outside of the house This exhaust liner must be directly connected to the unit and run the full length of the chimney See fig 6 The other 3 liner will...

Page 11: ...uld be cut or pried off 2 Remove the damper assembly This includes the damper blade handle and any linkage Two 3 liners must be able to pass through the damper area 3 Remove any fire screen or door as...

Page 12: ...ebox where it will be readily seen should the insert be removed Cutting of any sheet metal parts on a solid fuel fireplace is prohibited If the factory built fireplace has no gas access hole s provide...

Page 13: ...st not block or seal any venti lation openings on the prefabricated fireplace Vent Connection The Vent Collar Plate located on top of the cabinet is removable to ease connection of the vent liners in...

Page 14: ...Turn on gas supply and test for gas leaks using a 50 50 soapy water solution or a gas detector Never use an open flame to check for leaks A T HANDLE GAS SHUT OFF VALVE IS RE QUIRED IN MASSACHUSETTS I...

Page 15: ...ing its individual manual gas shut off valve gas cock during any pressure testing of the gas supply piping system that is equal to or exceeds pres sures of 1 2 psig 3 5 kPa Inlet Pressure MIN MAX Natu...

Page 16: ...ng a 4 mm hex key unscrew the pilot orifice counterclockwise Replace with the orifice from the kit Tighten new orifice securely into the base of the pilot assembly Replace Pilot Hood by pushing it int...

Page 17: ...rubber gasket Thoroughly tighten new regulator to valve body 8 Apply the Conversion Labels Apply LABEL A to the cabinet floor so that it may be seen by anyone servicing the fireplace Apply LABEL B to...

Page 18: ...lugged directly into a properly grounded three prong receptacle DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG ALWAYS DISCONNECT THE POWER SUPPLY BEFORE SERVICING THE BLOWER Wall Thermostat In...

Page 19: ...ent the rear panel to align with the brick courses on the Side Panels as shown in fig 20 Place the panel against the back wall of the firebox resting on the log shelf as in fig 21 4 Install the Side P...

Page 20: ...skirt against the back of the firebox as shown in fig 24 2 Set the Lower Left and Right logs in place on the burner plate pegs as shown in fig 25 3 Set the three upper logs on the appropriate pegs as...

Page 21: ...s described in the lighting instructions located on the fireplace s rating plate and back cover of this manual 2 PILOT FLAME The pilot flame should be steady not lifting or floating The flame should b...

Page 22: ...anger brackets that engage with the hanger tabs on the firebox Hanger Brackets Surround Assembly Each of the surround assemblies and front facings is completely assembled at the factory No further as...

Page 23: ...ways follow the Lighting Instructions located on the inside Back Cover of this manual and also on the Rating Plate located in the burner controls compartment 2 For the first several hours of operation...

Page 24: ...tube Glass Care Clean the glass as necessary Wipe the surface with a clean dampened soft cloth Follow with a dry soft towel Take care not to scratch the glass surface Scan 70i Sliding Glass Panel Car...

Page 25: ...es using a blanket or towel 3 The glass panel is held in place by four retainer clips Use a screwdriver to carefully pry these up off the edge of the glass retaining walls See fig 35 4 Remove the old...

Page 26: ...26 138727_Rev_F 8 9 11 Universal GI 550 Illustrated Part Breakdown DV Figure 37 Part Identification...

Page 27: ...0 Cabinet Top 221737 41 Gasket Vent Adaptor 222281 42 Vent Connector Assembly 222259 43 Gasket 3 Adaptor 129677 44 Heat Shield Top Firebox 222415 45 Relief Door 222432 46 Burner Top Plate 221749 47 Bu...

Page 28: ...ch cap Place the switch in the OFF position 5 Run the receiver wires out the back of the switch box and connect the leads to the TH and TH TP terminals on the valve DO NOT DISCONNECT ANY WIRES FROM TH...

Page 29: ...associated with the repair of gas controls plumbing burners log set or sheet metal firebox beyond the warranty period 5 Damage caused by unauthorized modification use or repair 6 Damage to enameled s...

Page 30: ...erformed ____________________________ _________________________________________ _________________________________________ Your fireplace insert has a unique serial number stamped on the rating plate w...

Page 31: ...trol which has been under water 3 Access the lower controls 4 Depress gas control knob slightly and turn clockwise to OFF Do not force 8 Push in control knob all the way and hold in Im mediately light...

Page 32: ...nning the installation it is important that the these instructions be carefully read and understood J tul maintains a policy of continual product development Consequently products may differ in specif...

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