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14

Connecting the Gas Supply

Gas Supply Requirements

ALL INSTALLATIONS MUST COMPLY WITH LOCAL

CODE OR IN THE ABSENCE OF LOCAL CODE, MUST

COMPLY WITH THE MOST RECENT EDITION OF THE

NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA 54 OR

CAN-B149.
NOTE: INSTALL THE OPTIONAL BLOWER BEFORE

PLUMBING THE GAS LINE TO THE VALVE.

Shutoff Valve

All codes require a gas shutoff valve (gas cock)

and union to be installed in the supply line and in
the same room as the appliance. This allows for the
disconnection of the fireplace for servicing and
maintenance.  See Fig. 9.

The fireplace and gas control valve must be

disconnected from the gas supply piping during any
pressure testing of the system at test pressures in
excess of 1/2 psig. For pressures lower than 1/2 psig,
isolate the gas supply by closing the manual shutoff
valve.

Control Valve Connection

The gas supply line connection is made to the

left side of the valve. The gas supply line should be a
minimum 3/8" diameter, or the appropriate size to
provide sufficient gas pressure to the valve regard-
less of the input setting.

The use of flexible gas appliance connectors is

acceptable in many areas in the U.S. In Canada,
methods vary depending on local code. If local codes
permit, use flexible gas line for ease of installation
and service. For those locales where flexible gas
lines are not permitted, use the 3/8” iron fitting  to
make the connection at the left side of the Control
Valve. See Figures 9 and 10.

Secure all joints tightly using appropriate tools

and sealing compounds (for propane units, be sure
to use compounds that are propane resistant).  Turn
on gas supply and test for gas leaks using a soapy
water solution.  Never use an open flame to check
for leaks.

Leak test:

• Mix a 50-50 solution of water and dish soap.
• Light appliance- see lighting instructions on page

23 of this manual or on the fireplace’s rating
plate.

• Brush or spray all joints and connections with the

soapy water solution.

• If bubbles appear at any connection or seam or a

gas odor is detected, immediately turn gas
control knob to the OFF position.

Tighten or reconnect the leaking joint and retest

for any gas leaks.

Figure 9.  Gas supply line fittings.

Gas Pressure

Proper gas pressure provides a consistent flow

of gas to the appliance and is instrumental in
checking for gas leaks. The gas control valve on the
fireplace is equipped with pressure test points for
gauge connections.  The gauge connections are
located on the front of the valve under the On/Off/
Pilot knob.  Gauge connections are identified by:

• IN/E

  for 

inlet

 or supply pressure (the amount of

gas coming to the valve.)

• OUT/A

  for 

manifold

 pressure (the amount of gas

that is coming out of the  valve to the burner.)

E

A

Figure 10. Pressure test point as located on the
front of the valve.

A T-HANDLE GAS SHUTOFF VALVE IS REQUIRED

IN MASSACHUSETTS IN COMPLIANCE WITH

CODE 248CMR.

THIS PRODUCT MUST BE INSTALLED BY A

LICENSED MASTER OR JOURNEYMAN

PLUMBER OR GAS-FITTER WHEN INSTALLED IN

THE COMMONWEALTH OF MASSACHUSETTS.

Summary of Contents for GI 425 DV Camden Classic

Page 1: ...FOLLOW YOUR GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES IN STRUCTIONS DANS CETTE NOTICE POUR REDUIRE AU MIN...

Page 2: ...d gas technology with the warm traditional elements of cast iron With proper care and use your J tul fireplace will provide you with many years of safe dependable and satisfying service The GI 425 DV...

Page 3: ...t are packed around the fireplace firebox 2 Lift the shipping carton off of the fireplace cabinet 3 Unpack the Firebox The Logset is packaged inside the firebox Remove the Glass Panel Frame to unpack...

Page 4: ...3 1 2 High Matte Black 155323 Blue Black Enamel 155324 J tul Iron Gray 155354 Fuel Conversion Kit NG to LP 155300 Fuel Conversion Kit LP to NG 155303 Wall Thermostat 750003 Remote Control 129706 J tul...

Page 5: ...requirements are established in the National Fuel Code ANSI Z223 1 NFPA 54 In Canada the codes have been established in CAN CGA B149 Fuel Installation Code Installer l appareil selon les codes ou regl...

Page 6: ...er supply when per forming routine service on the fireplace Installation Requirements The GI425 DV Camden Gas Insert can be installed in most solid fuel burning fireplaces of either masonry constructi...

Page 7: ...eplace with a tile flue liner An acceptable fireplace cavity must have the minimum dimensions specified below Air Intake Exhaust Outlet Air Intake Exhaust Outlet Figure 1 GI 425 DV dimensions E C D A...

Page 8: ...9 in max depth 47 in 1194 mm Mantel Clearance at 3 5 in max depth 41 1 2 in 1054 mm Figure 4 Wide Surround Dimensions 48 1219mm 34 864mm Clearance Requirements The following clearances and hearth req...

Page 9: ...cast iron surround panels Hearth Requirements The J tul GI425 Camden does not require special hearth protection Combustible flooring materials may be present directly in front of the fireplace insert...

Page 10: ...tion cap Minimum no less than 10 Maximum no greater than 35 See figures 9 and 10 The minimum vent height above the roof or adjacent walls is specified by building codes As a general guide follow the G...

Page 11: ...vent cap is required to bring fresh air into the chimney flue and Air Intake flex pipe d Compress the liners so that they are hanging out of the way above the fireplace opening e Attach the Fireplace...

Page 12: ...ht From Roof ROOF SLOPE To avoid cross venting the insert always label the flex to be used for the exhaust conduit at both the top and bottom ends of the flex This ensures that the exhaust flex is ins...

Page 13: ...he liners to the ports using sheet metal screws or hose clamps No silicone or sealant is required 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 1234 12...

Page 14: ...e left side of the Control Valve See Figures 9 and 10 Secure all joints tightly using appropriate tools and sealing compounds for propane units be sure to use compounds that are propane resistant Turn...

Page 15: ...SET ON HIGH Symptoms of incorrect gas pressure include Insufficient gas pressure Small pilot flame which can result in insufficient millivolts Little variation in flame picture between HI and LO sett...

Page 16: ...with the appropriate orifice 51 for Natural gas 30 for Propane Fuel Conversion The GI425 Fireplace is designed to for use with either Natural gas or Propane It is shipped from the factory configured...

Page 17: ...BE SURE TO REMOVE THE BLACK RUBBER GASKET FROM THE VALVE Install the new variable regulator tower with the new rubber gasket Thoroughly tighten new regulator to valve body 8 Apply the Conversion Labe...

Page 18: ...N OFF T STAT switch in the T STAT position and the pilot flame must be lit Remote Control The optional J tul Remote Control can be installed on the GI425 gas fireplace Using the wire supplied with the...

Page 19: ...3 Install the Lower Rear Panel Orient the panel so that the cutout is at the bottom Engage the bottom edge between the rear wall and the firebox base See Fig 17 4 Install the Side Panels Engage the b...

Page 20: ...sition on Ceramic Base pegs as shown in fig 22 The base is already installed in the fireplace 2 Set the Right Left and Center Logs on the appropriate pegs as shown in fig 23 3 Lightly scatter the Plat...

Page 21: ...fit is attained then tighten the bolts 3 Attach the Leg panels to the Breastplates The Legs must be oriented with the Hanger Tabs on the inside edges as in the drawing above Use two M6 x 12 hex head f...

Page 22: ...e provides easy adjustment of the flame height appearance and heat output To adjust the flame between the HI and LO setting rotate the HI LO knob located in the center of the valve face Flame height w...

Page 23: ...You may find it necessary to restrict the vent to some degree to accommodate the characteristics of your individual installation Generally the taller the vent height the more likely may be the need t...

Page 24: ...h the area 3 Condensation may develop on the glass upon each lighting of the appliance This fog will disappear as the glass heats 4 Keep the controls and the area under the appli ance free of debris v...

Page 25: ...switch is in either the HI or LOW setting The blower will not operate until the sensor reaches 180 F This will take 15 20 minutes in most installa tions Conversely once the burner is off the blower w...

Page 26: ...the pilot assembly burner orifice and burner tube Glass Care Clean the glass only when necessary Wipe the surface with a clean dampened soft cloth Follow with a dry soft towel Take care not to scratch...

Page 27: ...esive as you go Press the adhesive side down onto the glass surface Do not stretch the gasket 2 Place the gasketed glass within the frame and press each of the retainer clips back into place on the re...

Page 28: ...J tul GI 425 DV Camden Classic lllustrated Parts Breakdown 29 a b c d 32 37 38 33 34 36 35 39 21 14 31 30 21 27 25 16 4 5 6 7 17 76 76 76 9 17 77 77 76 45 48 49 50 51 52 54 55 57 58 59 60 61 62 63 64...

Page 29: ...Logset 4 pcs 155318 24a Rear Log 220509 24b Left Log 220510 24c Right Log 220511 24d Center Log 220512 25 Insert Base 22007292 26 Firebox 22007692 27 Air Intake Manifold 129618 28 Exhaust Baffle 2200...

Page 30: ...________________________________________ SERVICE LOG Third Year Name of Technician________________________ Company Name____________________________ Date of service_____________________________ Work Pe...

Page 31: ...e floor because some gas is heavier than air and will settle to the floor WHAT TO DO IF YOU SMELL GAS Extinguish any open flame Open windows Do not light any appliance Do not touch any electrical swit...

Page 32: ...e installation it is important that the these instructions be carefully read and understood J tul maintains a policy of continual product development Consequently products may differ in specification...

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