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GENERAL DESCRIPTION

The AD-7830 servo amplifier is a full-featured device

that provides high performance actuator operation

when matched with a Jordan Controls dc actuator.

Standard features include:  selectable command signal

inputs, speed control, over current protection,

undervoltage protection, short circuit protection,

overtemperature protection, a 2 wire, loop powered,

4 - 20mA actuator position output signal, and loss of

current command signal features.  The amplifier is

powered from 120/240 Vac, 50/60 Hz, single phase

power supply.

ACTUATOR COMPATABILITY

The AD-7830 servo amplifier can be mounted integral

to all jordan Controls SM/LA-5000 Series 90 and 180

Vdc motor power actuators, or installed remotely for all

other 90 and 180 Vdc motor power actuators.

BASIC MODELS

AD-7830

:  120/240 Vac, single phase, 50/60 Hz input

power for integral actuator mounting.

AD-7830-P

:  Same as above, designed for remote

mounting.

AD-7830-R73

:  Same as AD-7830, but designed for

remote mounting as a retrofit to the obsolete AD-7300

servo amplifier.

SPECIFICATIONS

Voltage Input

:  120 or 240 Vac +/- 10% (switch

selectable), 50/60 Hz, 1-phase.  Note: Voltage must be

240 Vac when controlling actuators with 180 Vdc

nameplates.

Current Input

:  15 amps maximum continuous; up to

20 amps for brief periods during actuator movement.

Voltage output

:  Up to 180 Vdc.  Factory set (jumper)

for the specific actuator to be controlled.  This setting is

either for 90 or 180 Vdc model actuators.

Current ouput

:  Up to 20 amps for brief periods

during actuator movement.

Command signal input

:  Field selectable 4 - 20mA

current command into a 200 ohm impedance.  0 to 5,

0 to 10 Vdc or optionally using EC-10844 for -10 to

+10 Vdc command into a 100k ohm impedance.

Position feedback signal

:  1000 ohm potentiometer

or 4 - 20 mA, switch selectable.  4 to 20 mA feedback

is normally used for remote amplifier installations.

Other inputs

:  Position limit switches (2) and torque or

thrust limit switches (2) from actuator.  Auto/Manual

switch with increase and decrease capabiity.

Note

: When using external Auto/Manual switch, DIP

SWITCH SW1-4 must be set for manual operation on

amplifier.

Position output signal

: Loop powered, 2 wire, 4 - 20

mA signal.

Other visual outputs

: LED’s for loss of current com-

mand signal (1), actuator driving direction (2) and

null (1).

Approximate Weights

: AD-7830-P or R73P: 10 lbs.

AD-7830-E or R73E: 35 lbs.

INSTALLATION WIRING

Most installations locate the servo amplifier inside a

Jordan Controls actuator, for ease of mounting and to

protect the amplifier.  This is the preferred mounting

arrangement.  For remote mounting, the servo ampli-

fier and actuator should be as close to each other as

possible.  For distances exceeding 50 feet, consult

Jordan Controls.

Ensure all connections are correct and tight before

applying power.  Power, command signal, feedback

signal and motor output are the minimum required

connections.
• All wiring should be done in accordance with prevail-

ing codes by qualified personnel.

• A typical wiring diagram is shown on page 8 .

Due to wide variations in terminal numbering of

various actuator products, actual wiring should

follow the print supplied with the actuator

.

• Fusing must be installed in line power, and should be

of the slow blow type.

• After installation, all conduits 

must

 be sealed to

prevent water damage and to maintain enclosure

integrity.

• All low level signal wiring must be shielded type with

the shield grounded at source common.

Summary of Contents for AD-7830

Page 1: ...anual 2 General Description 3 Actuator Compatability 3 Basic Models 3 Specifications 3 Installation Wiring 3 Set up and Calibration 4 5 Component Location 6 Troubleshooting Guide 7 Typical Wiring Diagrams 8 Major Dimensions 9 10 IM 0606 Due to wide variations in the terminal numbering of actuator products actual wiring of this device should follow the print supplied with the unit ...

Page 2: ...e actuator WARNING SHOCK HAZARD Installation and servicing must be performed only by qualified personnel WARNING ELECTROSTATIC DISCHARGE This electronic control is static sensitive To protect the internal components from damage never touch the printed circuit cards without using electrostatic dis charge ESD control procedures RECEIVING INSPECTION Carefully inspect for shipping damage Damage to the...

Page 3: ...ce 0 to 5 0 to 10 Vdc or optionally using EC 10844 for 10 to 10 Vdc command into a 100k ohm impedance Position feedback signal 1000 ohm potentiometer or 4 20 mA switch selectable 4 to 20 mA feedback is normally used for remote amplifier installations Other inputs Position limit switches 2 and torque or thrust limit switches 2 from actuator Auto Manual switch with increase and decrease capabiity No...

Page 4: ... switch Next apply command signal at maximum input value For 4 20mA systems this would normally be 20mA Adjust pot labeled SPAN to move actuator position to correspond with maximum desired position without actuating the end of travel limit switch Some interaction of the above pot settings will require repeating this procedure until proper accuracy is achieved 7 SPEED adjust pot must be set to limi...

Page 5: ...accordingly If move to preset option is selected the preset position must be adjusted now With the servo amplifier in normal operation remove the positive command signal wire from the amplifier The LED labled LOS lights indicating a loss of command signal and the actuator will move to the preset LOS pot setting Slowly adjust the LOS pot until the actuator shaft is in the position desired when loss...

Page 6: ...ion Amplifier Power Board Enclosed in Metal Case Customer Interface Board 50 Pin Ribbon Input Voltage 1 Blue Box Driver Board 68C 038504 001 2 Interface Board 68C 035606 001 3 Ribbon Cable 25A 035285 002 Spare Parts List ...

Page 7: ...perly adjusted a Adjust speed pot as required but not faster than catalog ratings b Bal pot needs adjustment b Adjust Bal pot as required a Input voltage selector switch not in correct position a Correct position as required b 180 Vdc actuators must have 240 Vac input to amplifier b Insure proper power supply is available c Amplifier output voltage jumper selector in wrong position c Correct jumpe...

Page 8: ...t actuator with 24 Vdc loop power when amplifier distance from actuator exceeds 50 feet of wiring Notes 1 240 Vac input is required where actuator nameplate voltage is 180 Vdc 2 24 Vdc power supply is required 3 When using external Auto Manual switch DIP SWITCH SW1 4 must be set for manual operation on amplifier Due to wide variations in terminal numbering of actuator products actual wiring should...

Page 9: ... 9 AD 7830 P Amplifier Mounted on a Panel Major Dimensions AD 7830 R73P Retro fit for AD 7300 Series ...

Page 10: ...als and position torque limit switches Major Dimensions Remote Mount AD 7830 E Installed in remote enclosure NEMA 4 These dimensions are subject to change without notice and should not be used for preparation of drawings or fabrication of installation mounting Current installation dimension drawings are available upon request JORDAN CONTROLS INC 5607 West Douglas Avenue Milwaukee Wisconsin 53218 P...

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