JOPRO Transfer Manual Download Page 2

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JOPRO Transfer

Semi-automatic battery handling system.
For sideways battery change on forklift trucks.
Maximum battery weight: 2000 kg.

Please read the manual carefully before

use and keep it in a safe place for future

reference.

The information in this manual was up to

date when it was printed.

JOPRO reserves the right to make technical

changes without prior notice.

Summary of Contents for Transfer

Page 1: ...JOPROTransfer ENGLISH...

Page 2: ...rklift trucks Maximum battery weight 2000 kg Please read the manual carefully before use and keep it in a safe place for future reference The information in this manual was up to date when it was prin...

Page 3: ...3 Table of contents Overview 4 Controls 6 User s Guide 10 Maintenance 14 Spare Parts Mechanics 18 Spare Parts Electronics and Hydraulics 20 Hydraulic Circuit Diagram 22 Declaration of Conformity 27...

Page 4: ...iew Gate Must be closed for JOPRO Transfer to be operational Cuts the power sup ply when opened Hydraulic Cylinders Raises and lowers the roller bed Controls Controls JOPRO Transfer s movements and fu...

Page 5: ...Two wheels driven by hydraulic motors Chain Tension Adjustment Stretches the chain that moves the magnet arm Electromagnet Grips the battery dur ing battery change Guiding Rail Guides JOPRO Transfer s...

Page 6: ...Controls Emergency stop Cuts all power supply to JOPRO Transfer instantly Reset Resets the machine after the emer gency stop has been pushed Switch I 0 The normal way to start and stop JOPRO Transfer...

Page 7: ...7 Moves JOPRO Transfer along the guiding rail Raises and lowers the roller bed...

Page 8: ...the electromagnet left or right Activates the electromagnet Generates a strong magnetic field with great gripping power If the electromagnet is left activated it is automatically turned off after 10...

Page 9: ...9 Turns the electromagnet 180 left and right...

Page 10: ...10 1 5 m User s Guide Working area Unauthorized staff are not al lowed within 1 5 meters from JOPRO Transfer when in use Park the truck perpendicular to JOPRO Transfer...

Page 11: ...11 The electromagnet must be cen tered on the battery The rollers must be on the same level...

Page 12: ...agnet when it is in contact with the battery Electromagnet The electromagnet generates a very strong magnetic field Check that there are no loose metallic objects within one meter from the electromagn...

Page 13: ...13 Transport the battery so far onto the roller bed that it rides on the battery brake pads...

Page 14: ...ave no visible cracks markings check that the marks for maximum capacity CE and contact information to the manufac turer are intact instructions check that the manual is always available Daily Hydraul...

Page 15: ...nd hydraulic motors are intact If any of the cogs are worn down it may cause JOPRO Transfer to move jerky and or irregularly Battery brake pads The battery brake pads must be 1 2 mm above the roller b...

Page 16: ...ch the chain by tightening both bolts equally Inner beams Grease 80 ml DIN 51502 KP2K 20 the inner beams if the roller bed s movements are sluggish and or jerky Electromagnet rail Grease 30 ml DIN 515...

Page 17: ...Check that there are no visible leaks of hydraulic oil Any leakage in the system may cause the Battery Transfer Cart s movements to become jerky If necessary refill with hydraulic oil ISO VG 46 quali...

Page 18: ...18 L2 L1 Spare Parts JOPRO Transfer Mechanics 020 0101 020 5001...

Page 19: ...19 050 0306 050 0201 050 0202 040 0802 040 0401 040 0503 040 0402 040 0504...

Page 20: ...20 060 0804 060 0805 060 0410 060 0416 060 0415 060 0116 060 0117 Spare Parts JOPRO Transfer Electrics and Hydraulics...

Page 21: ...21 060 0208 060 0203 050 0501 070 0102 520 0301 KC 70 36 060 0703 KC 60 33 060 0704 KC 50 30 060 0705 KC 40 24 060 0706...

Page 22: ...22 A B P T A B P T 14 16 15 17 M 3 1 4 2 5 6 7 P T 18 19 22 21 P T A B a b 11 P T A B a b 10 12 20 9 8 13 Hydraulic Circuit Diagram...

Page 23: ...onal Control Valve 24VDC NG06 060 0117 11 Directional Control Valve 24VDC NG06 060 0117 12 Hydraulic Motor Orbit 245 cc WR 060 0208 13 Throttle check valve variable 060 0608 14 Hydraulic Cylinder KC70...

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Page 27: ...49 50 Alafors Sweden Phone 46 303 749740 www jopro com declares that the product Battery handling system JOPRO Transfer for sideways battery change on forklift trucks Product identification number is...

Page 28: ...Jopro AB Lunnav gen 6 Tel 46 303 749740 info jopro com SE 449 50 Alafors www jopro com ver 1 1 Jun 2019...