Johnson Controls Ultra-Low NO PCG Series User'S Information Manual Download Page 4

5873914-UUM-B-0820

4

Johnson Controls Ducted Systems

STARTING UP THE AC SYSTEM

Observe the maximum and minimum conditions for operation to ensure
your system delivers optimum performance and requires minimum ser-
vice. See the following table.

Note: 

For this procedure, the comfort control switch on the thermostat

is assumed to be set to the OFF position. 
1. If the main power supply to the unit is off, set the appropriate dis-

connects to the ON position. 

2. Set the thermostat to the required temperature. 

For cooling, the higher the setting, the lower the amount of energy
consumed. Federal guidelines recommend a setting of 78°F.
For heating, the lower the setting, the lower the amount of energy
consumed.  Federal  guidelines  recommend  a  setting  of  65°F  or
lower.

3. Set the fan switch to the required position. 

See the INDOOR CIRCULATING FAN section for more information
about fan operation.

4. Set the comfort control switch on the thermostat to the COOL posi-

tion.

POWER FAILURE

When events such as accidents or wind storms disrupt electrical power
supply to your house, set the thermostat to the OFF position.

MAINTENANCE

NORMAL MAINTENANCE

Periodic maintenance consists of changing filters or cleaning filters.

LUBRICATION

The indoor blower motor, outdoor fan motor, and venter motor are per-
manently lubricated and require no maintenance.

GENERAL MAINTENANCE

The  manufacturer  recommends  that  the  furnace  system  is  inspected
once a year by a qualified service technician.
For  correct  and  safe  operation,  the  gas  heating  section  needs  air  for
combustion and ventilation. Adhere to the following:

• Do not block or obstruct air openings on the unit or the spacing

around the unit. 

• Keep the gas heating system area clear and free of combustible

materials, gasoline, and other flammable vapors and liquids.

• Do not allow snow or debris to accumulate in or around the unit.
• Do  not  permit  overhanging  structures  or  shrubs  to  obstruct  the

outdoor air discharge or vent outlet on your unit. These provide
air for combustion and ventilation.

FILTER CARE

Some units are shipped without a filter and it is the responsibility of the
installer  to  secure  a  filter  in  the  return  air  ductwork  or  install  a  filter/
frame kit.
Always  use  filters  and  keep  filters  clean.  When  filters  become  dirty,
insufficient  air  is  delivered  by  the  blower,  decreasing  your  unit’s  effi-
ciency  and  increasing  operating  costs  and  wear-and-tear  on  the  unit
and controls.
Inspect filters monthly and clean or replace filters if required. If the loca-
tion of the filter is not obvious, contact a qualified service agency.

CLEARANCES

Maintain  the  following  minimum  clearances  if  patio  or  yard  improve-
ments are performed around the outdoor unit:

• Top - 36 in.
• Front - 36 in.
• Right side - 36 in.
• Left side - 24 in.

Do not permit overhanging structures or shrubs to obstruct the outdoor
air discharge outlet.

OUTDOOR COIL

Do  not  allow  dirt  to  accumulate  on  the  outdoor  coil  surface  or  other
parts in the air circuit. Clean the coil as often as necessary to keep the
coil clean. Use a brush, vacuum cleaner attachment, or other suitable
means. If using water to clean the coil, make sure that the power to the
unit is shut off before cleaning. Do not use a high-pressure washer.

BURNERS

Annual service of burners is not required. Make sure that the fresh air
supply route to burners is not blocked by dirt or debris. 

Table 1: 

Operating Limitations

Packaged 

Equipment 

Series

Air Temperature at

Outdoor Coil (°F)

Air Temperature at

Indoor Coil (°F)

Cooling Mode

Cooling Mode

Minimum 

DB

Maximum 

DB

Minimum 

WB 

Maximum 

WB

14 SEER AC

1

1.

The optional low ambient kit provides accessory hardware to convert the unit to 
operate in cooling down to 0°F.

55

125

57

72

NOTICE

If your cooling and heating temperature adjustments are separate, be
sure to set both.

 WARNING

Prior to any of the following maintenance procedures, shut off all
power to the unit to avoid personal injury.

!

 CAUTION

Exercise care when cleaning the coil so that the coil fins are not dam-
aged.
Do not permit the hot outdoor air discharge outlet to be obstructed by
overhanging structures or shrubs.

!

Summary of Contents for Ultra-Low NO PCG Series

Page 1: ...ult in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It is also used to alert against unsafe practices and hazards involving only property dam age Note the following Make sure that the furnace area is clear and free of combustible materials gasoline and other flammable vapors and liquids For proper operation ...

Page 2: ...ra ture on the thermostat the system starts The heating system operates and the indoor circulating fan circulates the filtered air When the room temperature rises to the selected temperature on the thermostat the system shuts off See the INDOOR CIRCULATING FAN section for more information about fan operation COOLING For cooling operation set the comfort control switch on the thermostat to the COOL...

Page 3: ...as section Or If you do not smell gas go to the next step 6 Set the manual gas switch to the ON position 7 Replace the control access panel 8 Turn on all electrical power to the unit 9 Set the comfort control switch on the thermostat to HEAT 10 Set the thermostat to the required temperature setting 11 If the unit does not operate follow the instructions in the SHUT TING DOWN AND TURNING OFF THE GA...

Page 4: ...harge or vent outlet on your unit These provide air for combustion and ventilation FILTER CARE Some units are shipped without a filter and it is the responsibility of the installer to secure a filter in the return air ductwork or install a filter frame kit Always use filters and keep filters clean When filters become dirty insufficient air is delivered by the blower decreasing your unit s effi cie...

Page 5: ... unused areas Reduce supply and return air flow to a minimum in areas that are not living spaces for exam ple storage rooms garages and basements Do not adjust your thermostat unnecessarily Increasing or decreasing the temperature setting on your thermostat does not make your system heat or cool any faster Set your thermostat to a comfortable setting and only adjust it when required Do not restric...

Page 6: ...5873914 UUM B 0820 6 Johnson Controls Ducted Systems NOTES ...

Page 7: ...own in the chart below MAINTENANCE Company strongly recommends regular periodic preventive maintenance on this equipment The person most familiar with the equipment in your HVAC system is a Participating Dealer The Participating Dealer can ensure that your maintenance program meets the Company Warranty conditions maximize the equipment efficiency and service your unit within the mandated guideline...

Page 8: ...e furnace 14 Damages caused by improper parts components or accessories not suitable for use in or with the unit For a list of parts that are known to be compatible reference equipment repair parts list contact a Participating Dealer for assistance or call 1 877 874 7378 15 Electricity or fuel costs or increases in fuel or electric costs for any reason including additional or unusual use of supple...

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