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Johnson Controls Ducted Systems

5873914-UUM-B-0820

USER’S INFORMATION 

MANUAL

SINGLE PACKAGE

AIR CONDITIONER/GAS HEAT
MODELS: ULTRA-LOW NOx PCG*

TABLE OF CONTENTS

CONTACT INFORMATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SYSTEM OPERATION   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

THERMOSTAT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPARK IGNITION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
HEATING   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
COOLING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INDOOR CIRCULATING FAN   . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INPUT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY CHECK - COMPLETE BEFORE OPERATING THE UNIT   . 3
WHAT TO DO IF YOU SMELL GAS  . . . . . . . . . . . . . . . . . . . . . . . . . . 3
STARTING UP THE GAS HEATING SYSTEM . . . . . . . . . . . . . . . . . . 3
SHUTTING DOWN AND TURNING OFF THE GAS TO THE UNIT  . . 3
STARTING UP the AC SYSTEM   . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
POWER FAILURE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

NORMAL MAINTENANCE   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
GENERAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
FILTER CARE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
OUTDOOR COIL  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
BURNERS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
FLUE DISCHARGE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5
CLEANING FLUE PASSAGES AND HEATING ELEMENTS  . . . .  5
REGISTERS   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

TROUBLESHOOTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

REPLACEMENT PARTS LIST   . . . . . . . . . . . . . . . . . . . . . . . . . . .  5
WIRING DIAGRAM  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

ENERGY EFFICIENCY   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5
Limited Warranty   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

CONTACT INFORMATION

• Go to the website at www.york.com, then click

 Contact Us

 and 

follow the instructions.

• Contact us by mail at the following address:

Johnson Controls Ducted Systems

Consumer Relations

5005 York Drive

Norman, OK 73069

Read all sections of this manual and keep the manual for
future reference.

 

SAFETY

This  is  a  safety  alert  symbol.  When  you  see  this  symbol  on
labels  or  in  manuals,  be  alert  to  the  potential  for  personal
injury.

Understand and pay particular attention to the signal words 

DANGER

,

WARNING

, or 

CAUTION

DANGER 

indicates  an 

imminently

  hazardous  situation,  which,  if  not

avoided, 

will result in death or serious injury

.

WARNING 

indicates  a 

potentially

  hazardous  situation,  which,  if  not

avoided, 

could result in death or serious injury

.

CAUTION 

indicates  a  potentially  hazardous  situation,  which,  if  not

avoided 

may  result  in  minor  or  moderate  injury.

  It  is  also  used  to

alert against unsafe practices and hazards involving only property dam-
age.
Note the following:

• Make sure that the furnace area is clear and free of combustible

materials, gasoline, and other flammable vapors and liquids.

• For proper operation of the furnace, air for combustion and venti-

lation  is  required.  Make  sure  that  these  openings  are  not
obstructed.

• For  lighting  or  shutting  down  the  furnace,  refer  to  the  lighting

instructions that are provided adjacent to the burners and in this
manual.

• A burner inlet pressure switch is provided in the burner compart-

ment.  If  the  furnace  fails  to  operate,  contact  a  qualified  service
agency.

• If the gas supply fails to shut off or if overheating occurs, shut off

the gas valve to the furnace before shutting off the electrical sup-
ply, then call a qualified service technician.

 WARNING

Cancer and Reproductive Harm – www.P65Warnings.ca.gov

 WARNING

FIRE OR EXPLOSION HAZARD - 

Failure to follow safety warnings

exactly could result in serious injury, death, or property damage.

— Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone (includ-

ing cell phone) in your building.

Leave the building immediately.

Immediately call your gas supplier from a neighbor’s phone. Fol-

low the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer,

service agency, or the gas supplier.

!

!

Summary of Contents for Ultra-Low NO PCG Series

Page 1: ...ult in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It is also used to alert against unsafe practices and hazards involving only property dam age Note the following Make sure that the furnace area is clear and free of combustible materials gasoline and other flammable vapors and liquids For proper operation ...

Page 2: ...ra ture on the thermostat the system starts The heating system operates and the indoor circulating fan circulates the filtered air When the room temperature rises to the selected temperature on the thermostat the system shuts off See the INDOOR CIRCULATING FAN section for more information about fan operation COOLING For cooling operation set the comfort control switch on the thermostat to the COOL...

Page 3: ...as section Or If you do not smell gas go to the next step 6 Set the manual gas switch to the ON position 7 Replace the control access panel 8 Turn on all electrical power to the unit 9 Set the comfort control switch on the thermostat to HEAT 10 Set the thermostat to the required temperature setting 11 If the unit does not operate follow the instructions in the SHUT TING DOWN AND TURNING OFF THE GA...

Page 4: ...harge or vent outlet on your unit These provide air for combustion and ventilation FILTER CARE Some units are shipped without a filter and it is the responsibility of the installer to secure a filter in the return air ductwork or install a filter frame kit Always use filters and keep filters clean When filters become dirty insufficient air is delivered by the blower decreasing your unit s effi cie...

Page 5: ... unused areas Reduce supply and return air flow to a minimum in areas that are not living spaces for exam ple storage rooms garages and basements Do not adjust your thermostat unnecessarily Increasing or decreasing the temperature setting on your thermostat does not make your system heat or cool any faster Set your thermostat to a comfortable setting and only adjust it when required Do not restric...

Page 6: ...5873914 UUM B 0820 6 Johnson Controls Ducted Systems NOTES ...

Page 7: ...own in the chart below MAINTENANCE Company strongly recommends regular periodic preventive maintenance on this equipment The person most familiar with the equipment in your HVAC system is a Participating Dealer The Participating Dealer can ensure that your maintenance program meets the Company Warranty conditions maximize the equipment efficiency and service your unit within the mandated guideline...

Page 8: ...e furnace 14 Damages caused by improper parts components or accessories not suitable for use in or with the unit For a list of parts that are known to be compatible reference equipment repair parts list contact a Participating Dealer for assistance or call 1 877 874 7378 15 Electricity or fuel costs or increases in fuel or electric costs for any reason including additional or unusual use of supple...

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