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521271-UIM-D-1211

18

Johnson Controls Unitary Products

Air Supply Openings and Ducts

1.

An opening may be used in lieu of a duct to provide the outside air
supply to an appliance unless otherwise permitted by the authority
having jurisdiction. The opening shall be located within 12” (30.5
cm) horizontally from, the burner level of the appliance. Refer to
“COMBUSTION AIR SOURCE FROM OUTDOORS and VENT
AND SUPPLY AIR SAFETY CHECK” in these instructions for
additional information and safety check procedure.

2.

The duct shall be either metal, or a material meeting the class 1
requirements of CAN4-S110 Standard for Air Ducts.

3.

The duct shall be least the same cross-sectional area as the free
area of the air supply inlet opening to which it connects. 

4.

The duct shall terminate within 12 in (30.5 cm) above, and within
24 in (61 cm) horizontally from, the burner level of the appliance
having the largest input.

5.

A square or rectangular shaped duct shall only be used when the

required free area of the supply opening is 9 in

2

 (58.06 cm

2

) or

larger. When a square or rectangular duct is used, its small dimen-
sion shall not be less than 3 in (7.6 cm).

6.

An air inlet supply from outdoors shall be equipped with a means
to prevent the direct entry of rain and wind. Such means shall not
reduce the required free area of the air supply opening. 

7.

An air supply inlet opening from the outdoors shall be located not
less than 12” (30.5 cm) above the outside grade level.

Combustion Air Source from Outdoors

1.

Two permanent openings, one within 12 in (30.5 mm) of the top
and one within 12 in (30.5 mm) of bottom of the confined space,
Two permanent openings, shall communicate directly or by means
of ducts with the outdoors, crawl spaces or attic spaces.

2.

One permanent openings, commencing within 12 in (30.5 mm) of
the top of the enclosure shall be permitted where the equipment
has clearances of at least 1 in (2.54 cm) from the sides and back
and 6 in (15.24 cm) from the front of the appliance. The opening
shall communicate directly with the outdoors and shall have a min-
imum free area of:

a.

1 square in per 3000 Btu per hour (7.3 cm

2

 per kW) of the

total input rating of all equipment located in the enclosure.

b.

Not less than the sum of all vent connectors in the confined
space.

3.

The duct shall be least the same cross-sectional area as the free
area of the air supply inlet opening to which it connects.

4.

The blocking effects of louvers, grilles and screens must be given
consideration in calculating free area. If the free area of a specific
louver or grille is not known. Refer to Table 8 to estimate free area.

Ventilated Combustion Air

The ventilated attic space or a crawl space from which the combustion 
air is taken must comply with the requirements specified in “AIR 
SOURCE FROM OUTDOORS” in this instruction or in Section 5.3, Air 
for Combustion and Ventilation of the National Fuel Gas Code, ANSI 
Z223.1 (latest edition). This type installation requires two properly sized 
pipes. One brings combustion air from a properly ventilated attic space 
or crawl space and a second pipe that extends from the furnace vent 
connection (top right of unit) to the exterior of the building. 

Vent and Supply (Outside) Air Safety Check Procedure

For Category I furnaces, vent installations shall be in accordance with
Parts 7 and 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
and or Section 7 and Appendix B of the CSA B149.1, Natural Gas and
Propane Installation Codes, the local building codes, furnace and vent
manufacture's instructions.

Multi-story or common venting systems are permitted and must be
installed in accordance with the National Fuel Gas Code, ANSI Z223.1/
NFPA 54 and / or the CSA B149.1, Natural Gas and Propane Installa-
tion Codes, local codes, and the manufacture's instructions.

Vent connectors serving Category I furnaces shall not be connected
into any portion of mechanical draft systems operating under positive
pressure.

Horizontal portions of the venting system shall be supported to prevent
sagging using hangers or perforated straps and must slope upwards
not less than 1/4" per foot (0.635 cm/m) from the furnace to the vent ter-
minal.

It is recommended that you follow the venting safety procedure below.
This procedure is designed to detect an inadequate ventilation system
that can cause the appliances in the area to operate improperly causing
unsafe levels of Carbon Monoxide or an unsafe condition to occur.

 FIGURE 23:  

Outside and Ambient Combustion Air

Gable
Vent

Gas
Vent

Soffit
Vent

Ventilated

Attic

Top Above
Insulation

Optional
Inlet (a)

Outlet
Air (a)

Ventilated

Crawl Space

Gas
Water
Heater

Furnace

Soffit
Vent

Gas
Water
Heater

Inlet
Air (a)

Inlet
Air (b)

Furnace

Gas
Vent

Outlet
Air (a)

Outlet
Air (b)

Inlet
Air (a)

Inlet
Air (b)

Gas
Water
Heater

Furnace

Ventilated

Attic

Top Above
Insulation

Gable
Vent

Gas
Vent

Summary of Contents for TM8T*MP

Page 1: ...ressure 22 Blower Performance CFM Any Position CFM 24 These high efficiency compact units employ induced combustion reli able hot surface ignition and high heat transfer aluminized tubular heat exchan...

Page 2: ...binet support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings bottom or sides or supply air opening 13 When lifting the furnace it is acceptable to use th...

Page 3: ...the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NS...

Page 4: ...onoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a batte...

Page 5: ...otated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this for all 4...

Page 6: ...CE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coil is used with a furnace of a different size use a 45 transition to allow proper...

Page 7: ...will be necessary to seal the edges of the bottom panel to the casing using tape or other appropriate gasket material to prevent air leakage BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applica...

Page 8: ...one support at the supply end of the furnace one support located approximately in the center of the furnace near the blower shelf and the third support should be at the return end of the fur nace Mai...

Page 9: ...Entry Gas Pipe Entry Thermostat Wiring FRONT 14 1 1 5 23 SUPPLY END C 24 38 20 5 B Gas Pipe Entry Thermostat Wiring 33 A 5 Electrical Entry Vent Connection Outlet Vent Connection Outlet 4 Diameter Ou...

Page 10: ...e of the furnace using any of the gas pipe entry on both sides of the furnace Refer to Figure 12 All filters and mounting provision must be field supplied All installa tions must have a filter install...

Page 11: ...1 0 87 0 73 0 67 1100 3 2 2 7 2 4 41 0 0 80 0 66 0 61 2500 LP 9 8 8 2 7 5 93 2 LP 2 44 2 03 1 86 TABLE 6 Nominal Manifold Pressure Low Fire First Stage Manifold Pressures in w c First Stage Manifold P...

Page 12: ...wn in Figures 17 or 18 Electronic thermostats may require the common wire to be connected Apply strain relief to thermostat wires passing through cabinet If air condition ing equipment is installed us...

Page 13: ...Volt Hot Cool XFMR W First Stage Heat Part Number S1 2HU16700124 1 G L 8 9 T F L 8 9 T PT 8 9 ID MODELS Part Numbers SAP Legacy 265903 031 09168 2 C 24 Volt Common R 24 Volt Hot W W1 First Stage Heat...

Page 14: ...n Y First Stage Compressor O B Reversing Valve L Malfunction Light Y2 Second Stage Compressor G Fan PP32U70124 THERMOSTAT E Emergency Heat R 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR AUX Auxiliar...

Page 15: ...e 20 If furnace staging is desired with two single stage furnaces on a com mon duct where the gas burner on the first furnace operates on W1 and the gas burner on the second furnace operates on W2 the...

Page 16: ...to any type of B BW or L vent connec tor and shall be connected to a factory built or masonry chimney The furnace shall not be connected to a chimney flue serving a sepa rate appliance designed to bu...

Page 17: ...sub tracting the blockage area of all fixed louvers grilles or screens from the gross area of the opening 2 Apertures in a fixed louver a grille or screen shall have no dimen sion smaller than 0 25 0...

Page 18: ...nal area as the free area of the air supply inlet opening to which it connects 4 The blocking effects of louvers grilles and screens must be given consideration in calculating free area If the free ar...

Page 19: ...ng placed into operation while all other appliances connected to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no bl...

Page 20: ...natural gas input rate by clocking meter 1 Turn off all other gas appliances and pilots 2 Run furnace for a minimum of 3 minutes in heating operation 3 Measure time in sec for gas meter to complete 1...

Page 21: ...22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 23...

Page 22: ...essure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the manifold pressure has been adjusted re calculate the furnace input to make sure you have not exceede...

Page 23: ...urnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as shown in Figure 26 MANIFOLD PRESSURE U TUBE...

Page 24: ...Low 1425 1380 1409 1378 1307 1274 1226 1180 1113 1025 120C20 High 2701 2620 2533 2429 2338 2227 2112 1993 1861 1706 Medium High 2125 2083 2046 1994 1955 1901 1857 1737 1621 1497 Medium Low 1664 1664...

Page 25: ...warm up period the gas valve then opens the gas starts to flow ignition occurs and the flame sensor begins its sensing function The blower motor will energize 30 seconds after the gas valve opens if a...

Page 26: ...description of 5 Red Flashes and 11Red Flashes below If the main limit switch opens five times within a single call for heat the control will indicate 4 Red Flashes and will enter a one hour soft loc...

Page 27: ...ill flash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION X REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DR...

Page 28: ...with wiring material having a temperature ra ng of at least 221 F 105C 2 Blower motor speed connections shown are typical but may vary by model and application LEGENDE DS Commutateur de porte MOT Mote...

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