Johnson Controls GHGD Series Installation Manual Download Page 7

835961-UIM-A-0112

Johnson Controls Unitary Products

7

FIELD CONNECTIONS CONTROL WIRING

1.

Route low voltage wiring into bottom of control box as shown in
Figures 6 or 7. Make low voltage wiring connections inside the low
voltage box per Figures 8-9.

2.

The complete connection diagram and schematic wiring label is
located on the inside surface of the unit service access panel.

3.

Replace the control box cover removed in Step 2.

4.

All field wiring to be in accordance with national electrical codes
(NEC) and/or local-city codes.

5.

Mount the thermostat about 5 ft. above the floor, where it will be
exposed to normal room air circulation. Do not place it on an out-
side wall or where it is exposed to the radiant effect from exposed
glass or appliances, drafts from outside doors or supply air grilles.

6.

Route the 24-volt control wiring (NEC Class 2) from the outdoor
unit to the indoor unit and thermostat.

 

 FIGURE 6:  

Outdoor Unit Control Box - Single Phase

 FIGURE 7:  

Outdoor Unit Control Box - Three Phase

Start

Relay

(Optional)

Defrost
Control
Board

Start Capacitor
(Optional)

Ground
Lug

“Fingered”
Bushing

Low
Voltage
Box

Reversible High
Voltage Conduit Plate

Contactor

Dual
Run/Fan
Capacitor

Fan
Relay

Defrost
Control
Board

Ground
Lug

“Fingered”
Bushing

Low
Voltage
Box

Reversible High
Voltage Conduit Plate

Contactor

Fan
Capacitor

To eliminate erratic operation, seal the hole in the wall at the ther-
mostat with permagum or equivalent to prevent air drafts affecting
the operation of in the thermostat.
A Start Assist Kit is available and recommended for long line set
applications or in areas of known low voltage problems.

NOTICE

 FIGURE 8:  

Typical Field Wiring (Air Handler / Electrical Heat) - (Three Phase)

THERMOSTAT

INDOOR UNIT

OUTDOOR UNIT

LOW VOLTAGE TERMINAL BLOCK
IN AIR HANDLER WITH ELECTRIC HEAT

3,4

DEFROST
CONTROL

1

FIELD

INSTALLED
JUMPER

GND.

SCREW

CONTACTOR

T2

T1

L2

L1

M

R

Y
O

W

G

T

2

E

2

R

R

Y

Y
O

O

W2

W

C

X

G

W1

GND.

LUG

POWER WIRING
24V CONTROL WIRING
(NEC CLASS 2)

JUMPER TERMINALS E AND W TO HEAT
ON FIRST STAGE DURING EMERGENCY HEAT.

1

2

TERMINAL NOT USED ON ALL THERMOSTATS.

POWER WIRING

208/230-3-60

460-3-60

3

CHECK THE LOW VOLTAGE TERMINAL BLOCK ON THE INDOOR UNIT FOR THE ACTUAL ARRANGEMENT OF THE TERMINALS.

4

CONNECT POWER WIRING TO TERMINAL BLOCK 3TB ON UNITS WITHOUT ELECTRIC HEAT OR CIRCUIT BREAKER.

ALL FIELD WIRING TO BE IN ACCORDANCE WITH ELECTRIC CODE (NEC) AND/OR LOCAL CODES

RED

BLK

YEL

ORG

BRN

PUR

WHT

POWER

SUPPLY

208/230-3-60

460-3-60

T3

L3

W1/66

B or C

L or X

B or C

Summary of Contents for GHGD Series

Page 1: ...ay need to be changed for some indoor out door unit combinations elevation differences or total line lengths Refer to Application Data covering General Piping Recommendations and Refrigerant Line Leng...

Page 2: ...rformed in order to insure proper system operation and performance Line set change out is also recommended 1 Change out of the indoor coil to an approved R 410A coil con densing unit combination with...

Page 3: ...necessary If soft copper must be used care must be taken to avoid sharp bends which may cause a restriction 2 The lines should be installed so that they will not obstruct service access to the coil a...

Page 4: ...igerant piping connections including the service port flare caps to be sure they are leak tight DO NOT OVER TIGHTEN between 40 and 60 inch lbs maximum 9 Evacuate the vapor line evaporator and the liqu...

Page 5: ...or line as follows a Hand tighten the 1 4 SAE nut to the Schrader fitting and an additional 1 3 turn to seal 7 Install the TXV bulb to the vapor line near the equalizer line using the bulb clamp s fur...

Page 6: ...ic charging charts are provided on the access panel of the unit SECTION VIII ELECTRICAL CONNECTIONS GENERAL INFORMATION GROUNDING Check the electrical supply to be sure that it meets the values specif...

Page 7: ...ate Contactor Dual Run Fan Capacitor Fan Relay Defrost Control Board Ground Lug Fingered Bushing Low Voltage Box Reversible High Voltage Conduit Plate Contactor Fan Capacitor To eliminate erratic oper...

Page 8: ...CASE HEATER If this unit is equipped with a crankcase heater for the compressor a warning label with an adhesive back is supplied in the unit installation instruction packet This label should be attac...

Page 9: ...8 164 73 211 88 266 103 331 118 407 59 167 74 214 89 270 104 336 119 412 FIGURE 10 Heat Pump Flow Diagram CHARGE COMPENSATOR Empty in cooling full in heating Not included in all Units FIELD CONNECTED...

Page 10: ...the first stage of heat is turned on through W1 66 to continue warming the conditioned space The defrost cycle will be terminated when the defrost thermostat is opened at 55 F or 10 minutes of compre...

Page 11: ...e bypassed and the compressor and the W1 66 terminal to auxiliary heat will be energized When the TEST inputs are used to force a defrost cycle the control will ignore the state of the liquid line tem...

Page 12: ...e energize the compres sor and energize the X L output with the appropriate flash code The control will reset the soft lockout condition when any of the follow ing occur following removal of the fault...

Page 13: ...835961 UIM A 0112 Johnson Controls Unitary Products 13 SECTION VII WIRING DIAGRAM FIGURE 14 Wiring Diagram Single Phase Demand Defrost...

Page 14: ...835961 UIM A 0112 14 Johnson Controls Unitary Products FIGURE 15 Wiring Diagram Single Phase Time Temp...

Page 15: ...835961 UIM A 0112 Johnson Controls Unitary Products 15 FIGURE 16 Wiring Diagram Three Phase Demand Defrost 407154...

Page 16: ...blished in U S A 835961 UIM A 0112 Copyright 2012 by Johnson Controls Inc All rights reserved Supersedes 550377 UIM D 1211 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 FIGURE 17 W...

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