background image

Installation Instructions F61

Issue Date July 30, 2002

© 2002 Johnson Controls, Inc.

1

Part No. 24-8407-4, Rev. C

www.johnsoncontrols.com

F61 Series Standard Flow Switches

Installation

IMPORTANT:

 All F61 Series Flow Switches are

intended to control equipment under normal
operating conditions. Where failure or malfunction of
an F61 Flow Switch could lead to an abnormal
operating condition that could cause personal injury
or damage to the equipment or other property, other
devices (limit or safety controls) or systems (alarm or
supervisory) intended to warn of, or protect against,
failure or malfunction of the F61 Flow Switch must
be incorporated into and maintained as part of the
control system.

Some models of the F61 Series Standard Flow
Switches require installation or adjustment of paddles
prior to mounting. See 

Installing the Flow Paddles

.

Parts Included

Standard models of the F61 flow switch include an
installed three-piece flow paddle. Some models also
include a large flow paddle for large pipe sizes.

Table 1: Replacement Parts

Kit Number

Description

KIT21A-600

Stainless Steel Three-piece Paddle

(3 in., 2 in., and 1 in. Segments)

KIT21A-601

Stainless Steel 6 in. Paddle

PLT52A-600R

Stainless Steel Three-piece Paddle

(3 in., 2 in., and 1 in. Segments) and

6 in. Paddle

CVR62A-600R

Replacement Cover Assembly for LB,

MB, MD, and MG types

Installing the Flow Paddles

IMPORTANT:

 To allow the switch to detect changes

in the fluid flow, the flow paddle must not touch the
pipe or any restrictions in the pipe.

Adjust flow paddles to the size of the pipe used. If
needed, trim the large flow paddle at the arc
corresponding to pipe size (see Figure 1 and Figure 2)
and install.

Flow

Paddle 

Screw

Trim flow paddles to fit 

pipe diameter or remove 

flow paddles that are 

too large to fit pipe diameter.

Figure 1: Installing the Paddles

6 in.

5 in.

4 in.

3 in.

2-1/2 in.

2 in.

1-1/2 in.

1 in.

Original

Length

Figure 2: Trimming Diagram for Large Flow Paddle

Summary of Contents for F61 series

Page 1: ...dard models of the F61 flow switch include an installed three piece flow paddle Some models also include a large flow paddle for large pipe sizes Table 1 Replacement Parts Kit Number Description KIT21A 600 Stainless Steel Three piece Paddle 3 in 2 in and 1 in Segments KIT21A 601 Stainless Steel 6 in Paddle PLT52A 600R Stainless Steel Three piece Paddle 3 in 2 in and 1 in Segments and 6 in Paddle C...

Page 2: ... 1 2 64 1 1 8 29 1 1 8 29 1 1 8 29 1 1 8 29 1 25 2 51 3 76 3 1 2 89 4 101 6 5 8 168 6 5 8 168 5 152 Figure 3 NEMA 1 Enclosure F61KB Types Dimensions in mm 1 in 11 1 2 NPT Use these wrench flats to tighten the flow switch at installation Paddle Screw 2 3 4 71 1 3 8 35 2 7 8 73 1 9 16 40 4 3 4 121 1 1 16 27 B A 1 1 4 33 3 11 16 94 1 13 16 47 1 1 8 29 On MB and MG Types 5 8 15 On LB Types 1 2 14 NPSM...

Page 3: ... case must point in the direction of the flow Location Considerations Mount the F61 flow switch in a horizontal pipeline or a vertical pipeline with upward fluid flow Do not use in a vertical pipeline with downward flow When mounted in a vertical pipe with upward flow the switch trips at a slightly higher flow than shown in Table 3 through Table 6 due to the effect of gravity on the switch mechani...

Page 4: ...roper Operation The switch is factory set at approximately the minimum flow rate see Table 3 through Table 6 Do not set lower than the factory setting because that may result in the switch failing to return to a no flow position CAUTION Risk of Equipment Damage Sealed settings screws marked with black paint are not intended to be changed Adjustment attempts may damage the control or cause loss of ...

Page 5: ... to B Closes 2 50 0 57 3 70 0 84 5 00 1 14 9 50 2 16 12 5 2 84 19 0 4 32 50 0 11 4 101 22 9 158 35 9 320 72 7 Flow Increase R to Y Closes 8 80 2 0 13 3 3 02 19 2 4 36 29 0 6 59 34 5 7 84 53 0 12 0 128 29 1 245 55 6 375 85 2 760 173 Maximum Adjustment Flow Decrease R to B Closes 8 50 1 93 12 5 2 84 18 0 4 09 27 0 6 13 32 0 7 27 50 0 11 4 122 27 7 235 53 4 360 81 8 730 166 1 Values for 2 in paddle t...

Page 6: ...for factory installed set of 1 2 and 3 in paddles Table 6 F61MG Models 6 in Paddles GPM m3 hr Required to Actuate Switch Pipe Size in 4 5 6 8 Flow Increase R to Y Closes 35 0 7 95 53 0 12 0 69 0 15 7 197 44 7 Minimum Adjustment Flow Decrease R to B Closes 27 0 6 13 41 0 9 31 54 0 12 3 170 38 6 Flow Increase R to Y Closes 80 0 18 2 116 26 3 142 32 2 412 93 6 Maximum Adjustment Flow Decrease R to B ...

Page 7: ...witch mechanism Clear any debris within the switch mechanism Test the operation of switch several times for proper operation Control switch action is reversed Ensure connections follow wiring diagrams Control does not switch Check connections Switch fails to return to the no flow position Switch is set lower than the factory setting Increase the setting On vertical pipes ensure that direction of f...

Page 8: ...r 1 2 in Conduit 1 2 14 NPSM Threads F61LB F61MB F61MG UL Listed E5368 CCN NMFT Agency Listings CSA Certified LR948 Class 3211 06 Class 4813 02 Class 1222 01 F61KB F61LB Not CSA Certified LR948 Class 3211 06 F61MB F61MG Shipping Weight 2 8 lb 1 3 kg The performance specifications are nominal and conform to acceptable industry standards For application at conditions beyond these specifications cons...

Reviews: