66389-BIM-C-1208
48
Johnson Controls Unitary Products
NOTE:
While the above step will reset any lockouts, com-
pressor #1 may be held off for the ASCD. See the
next step.
10. If 24 volts is present at the UCB Y1 terminal and none of
the switches are open and the compressor is not locked
out, the UCB may have the compressor in an ASCD.
Check the LED for an indication of an ASCD cycle. The
ASCD should time out within 5 minutes. Press and
release the TEST button to reset all ASCDs.
11. If 24 volts is present at the UCB Y1 terminal and the
compressor is not out due to a protective switch trip,
repeat trip lock out, or ASCD, the economizer terminals
of the UCB may be improperly wired. Check for 24 volts
at the Y1 “OUT” terminal of the UCB. If 24 volts is pres-
ent, trace the wiring from Y1 “OUT” for incorrect wiring.
If 24 volts is not present at the Y1 “OUT” terminal, the
UCB must be replaced.
12.
For units without economizers
:If 24 volts is present at the
Y1 OUT terminal, check for 24 volts at the Y1 “ECON”
terminal. If 24 volts is not present, check for loose wiring
from the Y1 “OUT” terminal to the Mate-N-Lock plug, the
jumper in the Mate-N-Lock plug, and in the wiring from
the Mate-N-Lock plug to the Y1 “ECON” terminal.
13.
For units with economizers
: If 24 volts is present at the
Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON”
terminal. If 24 volts is not present, check for loose wiring
from the Y1 “OUT” terminal to the Mate-N-Lock plug, a
poor connection between the UCB and economizer
Mate-N-Lock plugs, loose wiring from the Mate-N-Lock
plug to the economizer, back to the Mate-N-Lock plug,
and from the Mate-N-Lock plug to the Y1 “ECON” termi-
nal. If nothing is found, the economizer DME may have
faulted and is failing to return the 24-volt “call” to the Y1
“ECON” terminal even though the economizer is not pro-
viding free cooling. To test, disconnect the Mate-N-Locks
and jumper between the WHITE and YELLOW wires of
the UCB’s Mate-N-Lock plug. If compressor #1 ener-
gizes, there is a fault in the economizer wiring or DME.
14. The UCB can be programmed to lock out compressor
operation during free cooling and in low ambient condi-
tions. These options are not enabled by default. Local
distributors can test the UCB for this programming.
For units with factory installed economizers, the UCB is
programmed to lock out compressor operation when the
LAS set point is reached.
For units without factory installed or with field installed
economizers, the UCB allows compressor operation all
the time. This programming can be checked or changed
by the local distributor.
15. If none of the above corrected the error, test the integrity
of the UCB. Disconnect the C1 terminal wire and jumper
it to the Y1 terminal. DO NOT jump the Y1 to C1 termi-
nals. If the compressor engages, the UCB has faulted.
16. If none of the above correct the error, replace the UCB.
On calls for the second stage of cooling, the supply air blower
motor and compressor #1 are operating but compressor #2 is
not (the room thermostat fan switch is in the “AUTO” position).
1.
If installed, check the position of the economizer blades.
If the blades are open, the economizer is providing free
cooling. If the second stage of cooling is requested, fol-
lowing a short delay, compressor #1 will be energized
unless it is locked out. Typically, compressor #2 is ener-
gized only during free cooling if the call for the second
stage of cooling persists for 20 minutes.
2.
Compressor #2 will not energize simultaneously with
compressor #1 if a call for both stages of cooling is
received. The UCB delays compressor #2 by 30 sec-
onds to prevent a power surge. If after the delay com-
pressor #2 does not energize on a second stage call for
cooling, check for line voltage at the compressor contac-
tor, M2, and that the contactor is pulled in. Check for
loose wiring between the contactor and the compressor.
3.
If M2 is pulled in and voltage is supplied at M2, lightly
touch the compressor housing. If it is hot, the compres-
sor may be off on inherent protection. Cancel any calls
for cooling and wait for the internal overload to reset.
Test again when cool.
4.
If M2 is not pulled in, check for 24 volts at the M2 coil. If
24 volts is present and M2 is not pulled in, replace the
contactor.
5.
Failing the above, if voltage is supplied at M2, M2 is
pulled in, and the compressor still does not operate,
replace the compressor.
6.
If 24 volts is not present at M2, check for 24 volts at the
UCB terminal, C2. If 24 volts are present, check for
loose wiring between C2 and the compressor contactor.
7.
If 24 volts is not present at the C2 terminal, check for 24
volts from the room thermostat at the UCB Y2 terminal. If
24 volts is not present from the room thermostat, check
for the following:
a.
24 volts at the thermostat Y2 terminal
b.
Proper wiring between the room thermostat and the
UCB, i.e. Y1 to Y1, Y2 to Y2
c.
Loose wiring from the room thermostat to the UCB.
8.
If 24 volts is present at the UCB Y2 terminal, the compres-
sor may be out due to an open high-pressure switch, low-
pressure switch, or freezestat. Check for 24 volts at the
HPS2, LPS2, and FS2 terminals of the UCB. If a switch
has opened, there should be a voltage potential between
the UCB terminals, e.g. if LPS2 has opened, there will be
24 volts of potential between the LPS2 terminals.
